Berthold LB 4700 Bedienungsanleitung

DuoSeries Detectors

LB 4700

56926BA2 Rev.04 08/2023

Embedded Software as of Version 12.00.00

Operating Manual

BERTHOLD TECHNOLOGIES GmbH & Co. KG

Calmbacher Str. 22

75323 Bad Wildbad, Germany

www.berthold.com

Telephone +49 7081 177-0

Fax +49 7081 177-100

industr[email protected]

DuoSeries Detectors LB 4700 Table of Contents

Table of Contents

General Information........................................................................................... 5

1.1 Applicable Documents ................................................................................................. 5

1.2 Conformity .................................................................................................................... 5

1.3 Approvals and certificates ........................................................................................... 5

1.4 Symbols Used on the Device ........................................................................................ 5

1.5 About this Operating Manual ..................................................................................... 7

Structure of the Operating Manual ............................................................................ 9

Structure of Warnings ................................................................................................ 11

2Safety ................................................................................................................ 12

2.1 Dangers and safety measures .................................................................................... 12

2.2 Proper Use ................................................................................................................... 12

2.3 Qualification of the Personnel .................................................................................. 13

2.4 Operator's Obligations............................................................................................... 14

3System Description ........................................................................................... 15

3.1 Measuring Principle.................................................................................................... 15

3.2 Storage ........................................................................................................................ 15

3.3 System Components ................................................................................................... 16

Overview ATEX/IECEx variant .................................................................................... 16

Overview XP variant (Class/Division) ......................................................................... 17

Rod and point detector.............................................................................................. 18

Scintillator ................................................................................................................... 18

Software...................................................................................................................... 19

Accessories and Options............................................................................................. 19

4Installation........................................................................................................ 20

4.1 Safety Notes ................................................................................................................ 20

4.2 General Notes ............................................................................................................. 21

4.3 Unpacking / Scope of Delivery................................................................................... 22

4.4 Detector Protection .................................................................................................... 22

4.5 Application-specific Assembly ................................................................................... 23

Installation of Mounting Clamps............................................................................... 23

Installation on a Vessel............................................................................................... 24

Installation on a Pipeline ........................................................................................... 26

Installation on a Conveyor Belt ................................................................................. 27

4.6 Installation Rod Detectors on a Vessel...................................................................... 28

Mounting of the UniSENS Rod Detector................................................................... 28

Mounting the TowerSENS Rod Detector .................................................................. 29

Multi-Detector Arrangement .................................................................................... 36

Assembly of the detector shield for UniSENS detectors .......................................... 37

4.7 Installation Point Detectors on a Vessel.................................................................... 38

Mounting oif the CrystalSENS Point Detector.......................................................... 38

Mounting of the SuperSENS Point Detector ............................................................ 39

5Electric Installation ........................................................................................... 40

5.1 General Instructions ................................................................................................... 40

5.2 Initial Start-up............................................................................................................. 40

5.3 Reuse of Detectors...................................................................................................... 43

6Operation.......................................................................................................... 44

6.1 Operating Concept..................................................................................................... 44

6.2 PC Software................................................................................................................. 45

6.3 Operating the PC Software........................................................................................ 48

6.4 The PC Software Menu............................................................................................... 49

Monitor ....................................................................................................................... 50

Identification .............................................................................................................. 52

1 General Information

DuoSeries Detectors LB 4700

Reset ............................................................................................................................ 53

Overview ..................................................................................................................... 55

Plateau ........................................................................................................................ 59

Pt 100........................................................................................................................... 61

Event Log .................................................................................................................... 65

Event Counter ............................................................................................................. 66

Data Log ...................................................................................................................... 67

7Troubleshooting ............................................................................................... 69

7.1 System Events.............................................................................................................. 69

8Maintenance and Repair .................................................................................. 73

8.1 Safety Instructions ...................................................................................................... 73

8.2 Software Update ........................................................................................................ 74

8.3 Visual Inspection of Scintillator and Photomultiplier .............................................. 79

8.4 Replacing the Entire Detector ................................................................................... 80

8.5 Replacing the Electronics Module ............................................................................. 81

Disassembling the Electronics Module...................................................................... 82

Installing the Electronics Module .............................................................................. 83

8.6 Replacing the Scintillator........................................................................................... 84

Disassembling the Scintillator.................................................................................... 84

Installing the Scintillator ............................................................................................ 84

8.7 Replacing the Scintillator/Multiplier Combination .................................................. 85

9Accessories ........................................................................................................ 86

9.1 Water Cooling System................................................................................................ 86

Installation and Connection of the Water Cooling System ..................................... 90

9.2 Conversion Kit for Extended Temperature Range ................................................... 91

9.3 Collimator ................................................................................................................... 92

Collimator Assembly with Water Cooling System.................................................... 93

Collimator Assembly without Water Cooling System .............................................. 94

10 Decommissioning.............................................................................................. 95

10.1 Disposal ....................................................................................................................... 96

DuoSeries Detectors LB 4700

1 General Information

General Information

1.1

Applicable Documents

This manual contains the following documents:

•Safety Manual / Explosion Protection Manual, Id. No. 56926BA26

•Informations sur la sécurité, Id. No. 56925BA59

•Technical Information, Id. No. 56926TI2

Additional documents are available for the InlineSENS Measuring Path that are not

included in these operating manual:

•Operating Manual Id. No. 56926-5BA2

•Technical Information, Id. No. 56926-5TI

1.2

Conformity

The company

Berthold Technologies GmbH & Co. KG

hereby declares in its sole

responsibility that the design of this product in the distributed form complies with

relevant EU directives stated in the original declaration of conformity.

This statement shall become void in the case of unauthorised changes or improper

use.

For the original declaration of conformity, please refer to the technical information

and safety manual / explosion protection manual.

1.3

Approvals and certificates

For approvals and certificates, please refer to the safety manual / explosion protec-

tion manual.

1.4

Symbols Used on the Device

Observe the operating manual

Please observe the instructions in this operating manual.

Electrostatic discharge

Please note the handling instructions. Electrostatically endangered compo-

nents. Please observe the instructions in this operating manual.

1 General Information

DuoSeries Detectors LB 4700

Protective earth connection

At this position, connect the protective earth conductor (PE).

Equipotential bonding connection

At this position, connect the equipotential bonding conductor.

No domestic waste

The electric product must not be disposed of in domestic waste.

DuoSeries Detectors LB 4700

1 General Information

1.5

About this Operating Manual

The product is handed over to you by the manufacturer BERTHOLD TECHNOLOGIES

GmbH & Co. KG (hereinafter referred to as Berthold) in a complete and function-

ally reliable condition.

This operating manual illustrates how to:

•set up/install the product

•establish the connections to the power supply

•perform measurements

•apply software settings

•install accessories

•carry out maintenance on the product

•fix errors

•disassemble the product

•dispose of the product

Read these instructions thoroughly and completely before working with the prod-

uct. We have tried to compile all information for safe and proper operation for

you.

However, should questions arise which are not answered in this operating manual,

please contact Berthold.

Store the instructions where they are accessible for all users at all times.

Validity of the Operating Manual

The operating manual is valid from the delivery of the Berthold product to the user

until its disposal. Version and release date of this operating manual can be found

in the bottom of each page. Modification service is not performed by the manu-

facturer Berthold.

The manufacturer reserves the right to make changes to this operating manual at

any time without stating reasons.

NOTICE

The current revision of this operating manual replaces all previous versions.

Target Group

This operating manual is directed at qualified specialist personnel who are familiar

with handling electrical and electronic assemblies as well as with communication

and measuring techniques.

Specialist personnel refers to those who can assess the work assigned to them and

recognise possible dangers through their specialist training, knowledge and expe-

rience as well as knowledge of the relevant regulations.

1 General Information

DuoSeries Detectors LB 4700

Storage Place

This operating manual as well as all product-related documentation relevant to the

respective application must be accessible at all times near the device.

This operating manual contains copyright-protected information. None of the

chapters may be copied or reproduced in any other form without prior authorisa-

tion from the manufacturer.

DuoSeries Detectors LB 4700

1 General Information

Structure of the Operating Manual

This operating manual has been divided into chapters. The order of the chapters

should help you to quickly and properly familiarise yourself with the operation.

Representation

Identifier

Meaning

Example

Quotation mark

Field in the software inter-

face

"Calibrating"

Vertical line

Path specification Settings | Selection

Pointed brackets

Keys and buttons

Round brackets

Image reference Connect the plug (F

ig. 1,

item 1)

In the software description, the term "clicking" is used if a process is to be acti-

vated. This also refers to the pressing of a button (key) or an area on the touch

display if a mouse is not used for controlling.

Symbols Used

NOTICE

If this information is not observed, deterioration in the operation and/or prop-

erty damage may occur.

IMPORTANT

Sections marked with this symbol point out important information on the

product or on handling the product.

Tip

Provides tips on application and other useful information.

General warning symbol

Warning symbol electrical shock

Warning symbol Danger of crushing

Warning symbol heavy loads

1 General Information

DuoSeries Detectors LB 4700

Warning symbol suspended load

Warning symbol explosion hazard

Wear protective helmet

Wear safety shoes

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