Beta Max Beta Lite Handbuch
www.betamaxhoist.com
1-800-233-5112
Beta Max Portable Hoists Operating and Maintenance Procedures Manual
www.betamaxhoist.com
1-800-233-5112
www.betamaxhoist.com
1-800-233-5112
Chapter 1
Introduction and General Description
1.1 Description .......................................................................................... 1-2
1.2 Cautions, Warnings, and Notes.......................................................... 1-3
1.3 Required Repair Tools ....................................................................... 1-4
1.4 Understanding Electricity................................................................... 1-5
Connectors..................................................................................... 1-6
Voltage........................................................................................... 1-6
Electrical Cables/Strain Reliefs..................................................... 1-7
Chapter 2
Safety
2.1 Safety Responsibilities....................................................................... 2-2
2.2 Safety Instructions.............................................................................. 2-3
2.3 Safety Precautions.............................................................................. 2-4
Pinch Points................................................................................... 2-5
Electrical Shock ............................................................................. 2-5
Eye Protection................................................................................ 2-5
2.4 Personal Safety Equipment ................................................................ 2-6
2.5 Operator Safety Precautions............................................................... 2-7
2.6 Safety Checklist ................................................................................. 2-8
General .......................................................................................... 2-8
Wire Rope, Hooks, and Clasps ...................................................... 2-8
Electrical Power Source and Cables............................................. 2-9
Scaffold .......................................................................................... 2-9
2.7 Safety Labels.................................................................................... 2-10
Beta Max Portable Hoists Operating and Maintenance Procedures Manual
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1-800-233-5112
Chapter 3
Components
3.1 Motor and Brake ................................................................................ 3-2
3.2 Transmission and Drum ..................................................................... 3-3
3.3 Wire Rope .......................................................................................... 3-4
Important User Information Required for Safely Using Wire Rope
and Wire Rope Slings..................................................................... 3-4
Nominal Strength (or Catalog Strength) ....................................... 3-5
Design Factor (or Safety Factor) .................................................. 3-5
Maximum Working Load Capacity ................................................ 3-6
Conditions or Situations to Avoid.................................................. 3-6
Inspection....................................................................................... 3-7
Conditions Leading to Wire Rope Damage ................................... 3-8
3.4 Shrouds and Mounting Tops .............................................................. 3-9
Shrouds .......................................................................................... 3-9
Mounting Tops ............................................................................. 3-10
3.5 Hoist Mounting Options................................................................... 3-12
Vertical Post ................................................................................ 3-13
Sliding Trolley.............................................................................. 3-14
Scaff-Trac..................................................................................... 3-15
Mac-Trac ..................................................................................... 3-16
Trestle Monorail .......................................................................... 3-18
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3.6 Methods of Anchoring the Trestle Monorail ................................... 3-19
Trestle Monorail Ceiling Brace................................................... 3-19
Floor Tie-Down Clamps .............................................................. 3-19
Ballast .......................................................................................... 3-19
Counterweight.............................................................................. 3-19
3.7 Control Box...................................................................................... 3-20
3.8 Control Pendant................................................................................ 3-21
Chapter 4
Specifications
4.1 Wire Rope and Lifting Specifications................................................ 4-2
4.2 Hoist Specifications by Model ........................................................... 4-3
4.3 Electrical ............................................................................................ 4-5
Chapter 5
Operation and Setup
5.1 Operating the Hoist ............................................................................ 5-2
Before You Begin ........................................................................... 5-2
Hoist Operation ............................................................................. 5-2
Load Rotation ................................................................................ 5-3
5.2 Single-Rope Rigging.......................................................................... 5-4
Maximum Working-Load Capacity................................................ 5-4
5.3 Double-Rope Rigging ........................................................................ 5-5
Beta Max Portable Hoists Operating and Maintenance Procedures Manual
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5.4 Mounting System Setups and Installations ........................................ 5-6
Vertical Post Mounting Options .................................................... 5-6
I-Beam Mounting ......................................................................... 5-10
Scaff-Trac Mounting .................................................................... 5-14
Scaff-Trac Models Available ....................................................... 5-15
Scaff-Trac and Scaff-Trac Extension Assembly and Mounting ... 5-16
Scaff-Trac Parts List.................................................................... 5-17
Installing Scaff-Trac Monorail .................................................... 5-17
Scaff-Trac Extension Parts List ................................................... 5-18
Attaching the Scaff-Trac Monorail Extension ............................. 5-18
Mac-Trac Mounting..................................................................... 5-19
Mac-Trac Parts List..................................................................... 5-21
Installing the Mac-Trac ............................................................... 5-22
Trestle Monorail Mounting.......................................................... 5-23
Parts List for 1200-Pound (544-kg) Capacity
Trestle Monorail .......................................................................... 5-25
Assembling the 1200-Pound (544-kg) Capacity
Trestle Monorail .......................................................................... 5-25
Parts List for 2000-Pound (907-kg) Capacity
Trestle Monorail .......................................................................... 5-27
Assembling the 2000-Pound (907-kg) Capacity
Trestle Monorail .......................................................................... 5-27
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5.5 Methods of Anchoring the Trestle Monorail ................................... 5-28
Trestle Ceiling Brace................................................................... 5-28
Floor Tie-Down Clamps .............................................................. 5-28
Ballast .......................................................................................... 5-29
Counterweight.............................................................................. 5-29
5.6 Mounting Hoist on a Monorail/Trac System ................................... 5-30
5.7 Counterbalancing of Monorail Systems........................................... 5-31
Counterbalancing Calculations................................................... 5-31
Chapter 6
Maintenance and Care
6.1 Care and Storage ................................................................................ 6-2
Motor and Electrical Connectors .................................................. 6-2
Wire Rope (General)...................................................................... 6-2
Transmission.................................................................................. 6-3
Roller Mounting Tops .................................................................... 6-3
6.2 Removal of Wire Rope....................................................................... 6-4
6.3 Installing Wire Rope .......................................................................... 6-5
Preliminary Information................................................................ 6-5
Installing Wire Rope ...................................................................... 6-6
Beta Max Portable Hoists Operating and Maintenance Procedures Manual
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1-800-233-5112
Chapter 7
Periodic Maintenance
7.1 Motor.................................................................................................. 7-2
7.2 Brake .................................................................................................. 7-2
Conical Brake Operation............................................................... 7-2
Brake Adjustment........................................................................... 7-3
General Adjustment Guidelines ..................................................... 7-4
Adjusting the Spring Tension......................................................... 7-4
Adjusting the Air Gap .................................................................... 7-4
Adjusting Brake without Previous References............................... 7-7
7.3 Transmission and Drum ..................................................................... 7-7
7.4 Wire Rope .......................................................................................... 7-8
Chapter 8
Troubleshooting ................................................................................................ 8-1
Chapter 9
Accessories
9.1 Hoist Lifting Accessories................................................................... 9-2
9.2 Mounting Top Accessories ................................................................ 9-6
9.3 Electrical Accessories ........................................................................ 9-7
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Chapter 10
Parts
10.1 Brake Components........................................................................... 10-2
10.2 Transmission and Drum Components.............................................. 10-4
10.3 Motor and Brake Assembly ............................................................. 10-6
10.4 Parts by Model ................................................................................. 10-8
Beta Lite Plus (50-29/50-31) ....................................................... 10-8
Scorpio Plus (50-34).................................................................... 10-9
Scorpio Plus XL (50-33-1)......................................................... 10-10
Gemini Plus (50-11)................................................................... 10-11
Gemini Plus (50-8)..................................................................... 10-12
New Yorker (50-18) ................................................................... 10-13
Leo Single-Phase (50-40) .......................................................... 10-14
Leo Three-Phase (50-2) ............................................................. 10-15
Leo XXL (50-25) ........................................................................ 10-16
Chapter 11
Optional Equipment
11.1 Wireless Remote Control ................................................................. 11-2
11.2 Variable Frequency Drive Controller............................................... 11-3
Chapter 12
Warranty ...................................................................................................... 12-1
Dieses Handbuch passt für folgende Modelle
6
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