BFC VMC Series Bedienungsanleitung

HTE302172 0/38

HTE402559

Instruction Manual

Model

This instruction manual applies to

VMC-controller which installs the program

version 6 and later.

Please check the program version of your

VMC-controller on the version information.

CONTROLLER

VMC

VMC-101SF

VMC-103SF

VMC-105SF

Before use VMC-controller, please read this “Instruction Manual” including “Safety

Instructions” thoroughly to use it in the right way. Please keep it on file for further reference.

HTE402559 1/47

Thank you for buying your VMC-Series controller. Before use VMC-controller,

please read this “Instruction Manual”, including “Safety Instructions”, thoroughly to use

VMC-controller safely and in the right way. Please keep it on file for further reference and/or

maintenance. Please hand this manual to the operator of the partsfeeder.

Introduction…………………………………………………………………… １

Safety Instructions ………………………………………………………… ２

Wiring Connections ………………………………………………………… ５

How to operate the Control Panel ……………………………………… ７

・ Name and Function of the Buttons, Lamps and Dials on the Control Panel …… ７

・ How to Run and Stop the Partsfeeder …… ８

・ Alarm by blinking “RUN” lamp …… ８

・ Basic Setting up Procedure …… ９

・ How to adjust the Function Set Value …… １１

Initial Setting ……………………………………………………………… １３

・ Preparation for operation …… １３

・ How to adjust the Drive Frequency Output Range …… １４

・ How to adjust the Stroke on the Auto-tuning Mode …… １６

・ How to set the Stroke on the Constant Voltage Mode …… １８

・ How to set the Stroke on the Constant Stroke Mode …… ２０

・ Scaling of the stroke …… ２２

Additional Function…………………………………………………………………２４

・Setting up for Keylock function …… ２４

・Setting of On Delay and Off Delay Time …… ２４

・Setting of Soft Start Ramp-up Time …… ２４

・Connection of Overflow and Stroke sensors …… ２５

How to use External Signal Terminals ………………………………………… ２９

・External Operation Signal Terminals “P1” and “P2” …… ２９

・Operation Synchronous Signal Terminals “Q1” and “Q2”.and “AUX .OUT”…… ３０

・Speed Change /Control by 4-20mA Current

/Two-Rate-of-Feed control by External Rheostats …… ３１

Conformity with CE Marking ………………………………………………… ３７

Trouble shooting …………………………………………………………………… ４０

Function Table ……………………………………………………………………… ４１

How to Initialize the Settings ………………………………………………… ４２

Outline Dimensions…………………………………………………………………… ４３

Accessory List ……………………………………………………………………… ４４

Specifications ……………………………………………………………………… ４５

Guarantee …………………………………………………………………………… ４６

Introduction

Sales offices …………………………………………………………………………… ４７

Contents

HTE402559 2/47

Before use VMC-controller, please read this “Safety Instructions” carefully to use

VMC-controller in the right way.

Use of this VMC-controller involves electrical current. There is potential hazard of

electric shock to the operator. Failure to follow these instructions may result serious

personal injury or property damage.

Safety Instructions are classified into “Danger”, “Warning”, “Caution” and “Request”.

This label shows an immediate danger.

Misuse of VMC-controller

and/or risky action of any person should

cause the person serious and/or fatal injury and/or severe damage

to your property.

This label shows an indirect danger.

Misuse of the partsfeed

er and/or risky action of any person should

cause the person injury and/or damage to your property.

This label shows an indirect danger.

Misuse of VMC-controller

and/or risky action of any person might

cause the person injury and/or damage to your property.

This label shows the manufacturer’s strong recommendation to use

the partsfeeder properly.

Misuse of VMC-controller

and/or risky action of any person may

not cause the person injury and/or damage of your property.

■Please keep this “Instruction Manual” on file for further reference giving easy access

to the operator.

■The partsfeeder that is sold or rented to the other must keep this “Instruction Manual”

on it highly visible.

They must use the partsfeeder in the right way.

■Not all danger should be covered by the “Instruction Manual”. Please read the Instruction

Manual and act on the principle of Safety First.

Safety Instructions

- Please read this article thoroughly without fail -

Danger

Warning

Caution

Request

HTE402559 3/47

 Don’t apply VMC-controller to a piezo-electric type partsfeeder.

 Don’t use VMC-controller where inflammable material exists. It has not an

explosion-proof structure.

 You should fix the controller firmly on the rigid structure. Otherwise the operator

might be injured by falling down and/or abnormal operation of it.

 Don’t sprinkle VMC-controller with water and/or submerge it in water, or cause the

operator injury and/or get an electric shock.

 Before performing any maintenance work, such as opening cover, wiring, replacing fuse

and etc., the electrical supply must be disconnected at the safety disconnect switch.

The electrical circuit inside involves high voltage and the operator should get an

electric shock.

 The electrical power supply to VMC-controller must be made through a customer-supplied

safety disconnect switch mounted next to VMC-controller.

 Operate VMC-controller within the specified range in the contracted specifications,

or it causes it malfunction, damage and/or shorter life time.

 Don’t get on and/or put a thing on the controller, or it results injury by fall, and/or

damage and/or malfunction of it.

 Don’t bruise cords and/or leads. Bending by force, pulling, winding and/or clamping

them cause fire and/or getting an electric shock by leakage and/or mal-conduction,

and/or abnormal operation.

 Wire VMC-controller correctly consulting the “Instruction Manual”. Faulty wiring

causes damage and/or abnormal operation of it.

 Before supply VMC-controller electrical power, check the wiring.

 VMC-controller must be grounded properly without fail. Don’t operate it without

grounding.

Warning

Danger

Safety Instructions

-Continued-

HTE402559 4/47

 Please reserve maintenance space around VMC-controller and partsfeeder for daily check

and maintenance.

 Don’t install VMC-controller dusty area. It has not dust tight structure.

 Please lift VMC-controller with its body and/or mounting base. Don’t lift it with a

cable.

 The output frequency range must match that of the partsfeeder or linear feeder drive

unit. Mismatch causes burnout of the coil of the drive.

 Don’t supply VMC-controller with electric power through a PWM type inverter, or it

must break VMC-controller.

 Don’t run and stop VMC-controller frequently. To run and stop it every few minutes

and power supply through an electromagnetic contactor mounted on the power supply make

inner electronic parts deteriorate severely. External operation signal enables it to

run and stop frequently.

 Don’t provide any switch gear on the output line between VMC-controller and the drive

unit to run and stop the drive, or VMC-controller must be break.

Don’t arc weld on the bowl, chute and trough while VMC-controller and the drive unit

are wired, or earth leakage through VMC-controller must break it.

 When VMC-controller might be used in circumstance and/or conditions that are out of

the supposition of this “Instruction Manual”, and/or use of it might threaten people’s

life and property in danger, consider people’s safety and act on the principle of Safety

First by the margin of the rating and performance.

 When VMC-controller might be out of order or become useless, scrap it as an industrial

waste subject to local regulation.

 VMC-controller should be installed on a rigid frame in such location as vibration-free,

no heat transfer, dry and no condensation, and not frozen.

 Before connect or disconnect a connector, the electrical power supply must be

disconnected at the safety disconnect switch.

Don’t force a connector, or it causes getting an electric shock by leakage and/or

mal-conduction, damage and/or abnormal operation.

Caution

Request

HTE402559 5/47

Wire the controller and a partsfeeder or a linear feeder.

Note: See page 25 to 28 to use the Stroke sensor and Overflow sensor.

Wiring Connections

Control Panel

Case

Power Switch

Plug and Socket for Overflow Sensor

Stroke Sensor

Partsfeeder

Stroke Sensor

Linear Feeder

Plug and Socket for Stroke Sensor

Overflow Sensor

Input power is AC200 ～230V(200V

system), or 100～120V(100V system).

Output voltage is determined

automatically 190V at 200V system

and 95V at 100V system.

HTE402559 6/47

① Remove the control panel

② Connect power supply cable and the output cable for load. Connect the stroke sensor.

Wire each cable or lead on the terminals through rubber bushings respectively.

Power supply cable to terminals “IN1”, “IN2” and “E”

Output cable to terminals “OUT1”, “OUT2” and “E”

③ Close the control panel

The control panel must be closed and secured

while VMC-controller is in operation. Or else

the operator should get an electric shock.

Danger:

Before remove the control panel,

disconnect and lock out the power supply at

the safety disconnect switch.

Connect the ground line to terminal “E”

without fail

Warning

Danger:

Note: If any noise from the controller disturbs any other device, the controller

should provide suitable noise suppression parts on it at your own expense.

Please consult “Conformity with CE Marking” on page 37 for selection and

installation of the parts.

Ground Line

Stroke Sensor

Operation Output Signal Terminals

Output Terminals

External Operation Signal Terminals

See page 30

See page 29

Synchronous power

output terminals

See page 30

Power supply Terminals

HTE402559 7/47

“DISPLAY”

Data such as output voltage by

percentage representing the stroke,

drive frequency, all settings and

error codes is shown on the display.

“SELECTION” Lamps

The lamp shows what kind of data is

appearing in the “DISPLAY”.

Stroke: Output voltage by percentage

Frequency: Output frequency

Soft Start: Rump-up time of soft start

On Delay: On delay time

Off Delay: Off delay time

Function: Name of Function

“AUTOFREQ” Button

This button selects the mode to

enable or disable auto-tuning by

pushing more than three seconds.

RUN/STOP” Button

Run and stop the partsfeeder manually.

“AUTO FREQ” Lamp

The lamp is turned on the

auto-tuning mode and flickers at

auto-tuning.

“RUN” Lamp

The lamp is turned on while the

partsfeeder is running.

“ALARM” Lamp

The lamp is turned on at two occasions:

a. On the “Constant Stroke” and “Auto-tuning” modes the

output voltage of VMC-controller has saturated and it can

not chase the setting point of the stroke.

b. Any error has issued a warning.

“SAVE” Button

Push to store the data having

been set.

: Turning on

: Turning off

How to operate the Control Pane

Name and Function of the Buttons, Lamps and Dials on the Control Panel

: Blinking

“SELECTION DIAL”

The dial selects what is indicated

in the Display.

“SET” Button

The button changes the mode from

“Indication” to “Adjust”. On the

“Adjust” mode of Stroke and Frequency,

it changes a digit that is adjusted.

“SETTING ENCODER”

The encoder alters a numeral in the

blinking digit on the display.

HTE402559 8/47

1. Turn the power switch on.

Then directly the controller is running.

Note: If the function code “rS” for Run/Stop by the panel is set

to “0”the controller is operated by “RUN/STOP” button.

When “RUN” lamp blinks the external operation signal on the terminal “P1” and “P2” or Overflow

sensor is set for stop even if “Run/Stop by Panel” is set for running.

RUN/STOP External operation

signal “P1” and “P2”

Overflow sensor “RUN” lamp Operation

Button

Setting for running

Set for running Turning on

Running

Set for stopping Blinking

Stopping

Setting for stopping

Unrelated Turning off

How to Run and Stop the Partsfeeder

a. Estimated cause: The output voltage has been set for “0”.

Remedy: Set the output voltage.

b. Estimated cause: The output drive frequency of VMC-controller is off the resonance

frequency of the partsfeeder.

Remedy: Adjust it near to the resonance frequency up to get enough stroke.

c. Estimated cause: VMC-controller stops by “Error”.

Remedy: Resolve the error indicated by “ERROR CODE”. See page 42.

If RUN lamp is not turned on or the partsfeeder does not run even if the RUN lamp is

turned on please check the following items.

When the Run lamp is blinking see the next articles.

2. “RUN/STOP” button, when it is pushed, runs and stops the partsfeeder in turn.

Turning on

Turning off

Push

Stopping Running

Push

Alarm by blinking

“

RUN

”

lamp

HTE402559 9/47

Basic setting up procedure is described here illustrating setting up of the Stroke. The

same procedure is applied for setting up of Frequency, Soft Start Ramp-up time, On-delay

and Off-delay time.

1. Select “Stroke” with the Selection Dial turning on “Stroke” lamp.

Dialing the selection dial turns on selected lamp

in the Selection Lamp and the set value of the selected

function appears on the display.

Note: “Stroke” represents percentage of the output voltage

or amplitude per the maximum.

Note: The first letter “U” of the data appeared on the display

shows “setting by output voltage” and “A” shows

“setting by amplitude”.

Basic Setting up Procedure

Setting Encoder

: Disable

-Continued-

How to operate the

Control Pane

Selection Dial

Dial

Turning on “Stroke” data appears.

2. Push “Set” button to change the mode from “Indication”

To “Adjust”.

It enables alteration of the data appeared on the display

and the lowest digit blinks for alteration.

Setting Encoder: Enable

Blinking

Push Button

Blinking

“Stroke” data appears.

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