BIFFI ICON3000 Series Bedienungsanleitung
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Bif ICON3000
PROFIBUS DPV1 Module
Installation, Operation and Maintenance Manual
MAN 618-42 Rev. 7
November 2021
2
Installation, Operation and Maintenance Manual
MAN 618-42 Rev. 7
Table of Contents
Notes
November 2021
Revision Details
Rev. Date Description Prepared Approved
7 November 2021 General update (Migration to new template)
6 August 2017 Added Note for Base card FW 7.00 F.P. C.D.
5 October 2015 Added EDD, DTM and Redundancy application note references F.P. C.D.
4 October 2009 Updated PROFIBUS certication valid for life C.D. A.A.
3 May 2009 Added explanations to diagnostics data structure and other minor changes C.D. A.A.
2 May 2005 Added CERTIFICATION document C.D. A.A.
1 November 2004 Reviewed Usr_Prm string and Slot/Index assignment C.D. A.A.
0 October 2004 Instruction for rev. 4.0 PROFIBUS DPV1 Interface C.D. A.A.
i
Installation, Operation and Maintenance Manual
MAN 618-42 Rev. 7
Table of Contents
November 2021
Table of Contents
Table of Contents
Section 1: Introduction
Introduction ........................................................................................................... 1
Section 2: Operation and Storage
Operation and Storage............................................................................................ 2
Section 3: Communication Features
Communication Features........................................................................................ 3
Section 4: ICON2000v4_DPV1 Module
4.1 On Board Indication ...................................................................................... 4
Section 5: PROFIBUS DP Description
PROFIBUS DP Description........................................................................................ 5
Section 6: RS485 Transmission Mode
RS485 Transmission Mode ...................................................................................... 6
Section 7: Slave Redundancy
Slave Redundancy ................................................................................................... 8
Section 8: ICON2000v4_DPV1 Power-Up
ICON2000v4_DPV1 Power Up............................................................................... 11
Section 9: Data Exchanged During Parameterization
Data Exchanged During Parameterization............................................................. 12
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Table of Contents
November 2021
Installation, Operation and Maintenance Manual
MAN 618-42 Rev. 7
Table of Contents
Section 10: Data Exchange Mode
10.1 Cyclic Communications DPV0 ..................................................................... 15
10.1.1 Output Data..................................................................................... 15
10.1.2 Input Data ........................................................................................ 16
10.1.3 Diagnosis Message ........................................................................... 18
10.2 Acyclic Communication DPV1..................................................................... 23
10.2.1 Nameplate ....................................................................................... 23
10.2.2 General Data .................................................................................... 24
10.2.3 Maintenance Information ................................................................. 24
10.2.4 Alarm and Warning Log .................................................................... 26
10.2.5 Maintenance Commands.................................................................. 27
Section 11: Data at Local Operator Interface
11.1 Bus Control ................................................................................................. 28
11.2 Node Report ............................................................................................... 29
11.3 Bus Signal Failure Indication ........................................................................ 30
Appendix A: GSD File
GSD File ................................................................................................................ 31
Appendix B: PROFIBUS Certicate
PROFIBUS Certicate............................................................................................. 34
Appendix C: Note for Base Card FW 7.00
Note for Base Card FW 7.00................................................................................... 35
Installation, Operation and Maintenance Manual
MAN 618-42 Rev. 7 November 2021
Introduction 1
Section 1: Introduction
Section 1: Introduction
The ICON2000v4_DPV1 is an electronic module that allows connecting the Bif electrical actuator
ICON3000 to a PROFIBUS DP network. The module has its microprocessor and a program stored
internally controls it, it works as a pure bus interface and does not affect the actuator control
integrity. It is installed inside the actuator housing and takes the electrical power from the actuator
power supply module. The RS485 interface is located on the module board. The PROFIBUS network is
fully isolated from the actuator electronics.
The ICON2000v4_DPV1 is designed to support PROFIBUS redundant communication by installing
two electronic modules on the same Bif electrical actuator ICON3000.
November 2021
Installation, Operation and Maintenance Manual
MAN 618-42 Rev. 7
Operation and Storage
2
Section 2: Operation and Storage
Section 2: Operation and Storage
The module is designed to work and to be stored in the same environment of the actuator.
Installation, Operation and Maintenance Manual
MAN 618-42 Rev. 7 November 2021
Communication Features 3
Section 3: Communication Features
Section 3: Communication Features
Communication protocol : PROFIBUS DP according to EN 50170
Network topology : Line (bus) structure. With repeaters tree structures
can also be realized
Transmission medium : Twisted, screened copper cable according to EN 50170
Data rate : 9.6 19.2 45.45 93.75 187.5 500 1500 Kbit/second
Cable length without repeater : 1200 1200 1200 1200 1000 400 200 m
Station type : DPV0 and DPV1 slave
Device number : 32 devices per segment without repeater (max 126, with repeaters)
Bus access : Token-passing between masters and polling for slaves
Electrical power : Actuator powered (as option: auxiliary external voltage supply)
Bus termination : Congurable on board via local operator interface of actuator
Temperature : -40 °C, +85 °C
Fieldbus redundancy : Two independent communication interfaces
EMC protections : EN 50081-2 and EN 50082-2
Types of operation : Cyclic data exchange, Sync mode, Freeze mode, Fail-safe mode
Baud rate : Automatic recognition
Addressing : Congurable via local operator interface
November 2021
Installation, Operation and Maintenance Manual
MAN 618-42 Rev. 7
ICON2000v4_DPV1 Module4
Section 4: ICON2000v4_DPV1 Module
LED DL1
LED DL2
LED DL3
Jumper J2
LED DL6
LED DL5
LED DL4
4.1 On Board Indication
Five LEDs are mounted on the ICON2000v4_DPV1 to give the following indications for Field service.
LEDs indications are active only when jumper JP2 is closed.
DL1 (Red) Data Area Empty: ON when Data Area on interface card is not yet loaded.
BLINK when Data Area is being read from base card.
OFF when Data Area is completely loaded.
DL2 (Red) Base comm: ON when the communication between the base card
and the interface is not working properly.
OFF when the communication between the base card
and the interface is correct.
DL3 (Orange) Slave State: ON when the interface acts as an Primary Slave (i.e. it is the
interface with a valid communication with the Master).
BLINK when the interface acts as a Backup Slave and it is ready
(only for redundant conguration).
OFF when the interface is not communicating with any Master.
DL4 (Green) Termination: ON when the on bard PROFIBUS termination has been inserted.
OFF when the on bard PROFIBUS termination has not been inserted.
DL5 (Green) PROFIBUS: ON when PROFIBUS communication has been established and the
interface has entered in DATA_EX state.
DL6 (Green) Power: ON when the interface is correctly powered.
More indications are given on local operator interface as described in Section 11.2, Node Report.
Section 4: ICON2000v4_DPV1 Module
The module consists in a single PCB that is installed inside the actuator housing. It is connected to the
ICON3000 base card via strip connector. The internal wiring connects the PROFIBUS data lines to the
actuator terminal board.
Figure 1
Installation, Operation and Maintenance Manual
MAN 618-42 Rev. 7 November 2021
PROFIBUS DP Description 5
Section 5: PROFIBUS DP Description
Section 5: PROFIBUS DP Description
PROFIBUS is a vendor-independent, open eld bus standard used in a wide range of application
in process automation. Vendor independence and openness are ensured by the international
standards EN 50170 and EN 50254. The DP communication prole is designed for data exchange at
the eld level. The central controllers (as PLC) communicate via serial connection with eld devices
(as sensors and actuators). Data exchange is mainly cyclic. The central controller (called Master)
cyclically reads the input information from the eld devices (called Slaves) and cyclically writes the
output information to the slaves. In addition, PROFIBUS DP provides communication services for
parameterization, alarm handling and monitoring of intelligent eld devices. The maximum number
of Master and Slave devices in a bus segment is 32 without repeaters. With repeaters, the number can
be extended to 126. The maximum cable length depends on the speed of transmission. Higher is the
speed, shorter is the length. For instance, with baud rate 93.75 kb/s, the max cable length is 1,200 m
without repeaters.
Mono-master or multi-master system conguration can be provided. Bus access is controlled by token
passing procedure between masters and master-slave procedure (polling) between master and slaves.
Types of devices:
DP Master Class 1 (DPM 1): This is the central controller that cyclically exchange information
with the eld devices. Typical devices are PLC or PC.
DP Master Class 2 (DPM 2): These devices are necessary for commissioning, maintenance
and diagnostics.
Slave: Field device such transmitters, actuators, drives, etc.
Figure 2 below shows a PROFIBUS DP conguration with two Master devices and different Slave devices.
Figure 2
2000 actuators
Logical token ring between master devices
Master
devices
Slave devices
General Drive Transmitter
PLC PC
November 2021
Installation, Operation and Maintenance Manual
MAN 618-42 Rev. 7
RS485 Transmission Mode6
Section 6: RS485 Transmission Mode
Section 6: RS485 Transmission Mode
The ICON2000v4_DPV1 module uses a half duplex, multidrop, serial communication line RS485. The
module communicates with the Masters via its RS485 interface and the transmission media consists in
a shielded twisted pair cable. Transmission speed from 9.6 kbit/s to 1.5 Mbit/s are available. One unique
transmission speed is allowed for all devices on the bus when the system works.
All devices are connected in a bus structure. Up to 32 station (Master and Slaves) can be connected in
one segment without repeaters. Repeaters can be used to extend the number of device up to 126 and
to enlarge the network area. Table 1 shows the relationship between baud rate and segment length.
Table 1.
The bus must be terminated by an active bus terminator at the beginning and at the end of each
segment. Only two terminations in one bus segment must be provided. To ensure error-free
operation, both bus terminators must be powered. The maximum cable length depends on the
transmission speed. Cable lengths indicated in Table 1 are based on type A cable, as specied by the
EN 50170, having the following characteristics.
• Impedance from 135 to 165 ohm
• Capacity < 30 pF/m
• Loop resistance 110 ohm/km
• Wire gauge 0.64 mm
• Conductor area > 0.34 mm2
The use of cable of previously used type B is not recommended.
The data lines must not be reversed. Use of shielded cable is mandatory for having high system
immunity against electromagnetic disturbs. The shield should be connected to ground on both
sides. The data lines should be kept separate from all other cables. It should be laid in separate,
conductive and earthed cable trunking. It must be ensured that there are no voltage difference
between individual nodes of PROFIBUS DP.
Baud Rate Maximum segment length (no repeater)
9.6 K 1200 m
19.2 K 1200 m
45.45 K 1200 m
93.75 K 1000 m
187.5 K 1000 m
500 K 400 m
1500 K 200 m
DEVICE 1 DEVICE 2
CABLE BUS TERMINATION
shielding
VP (5 V DC)
Data line
Data line
Figure 3
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