Bigab 7-10 Bedienungsanleitung
v1.2 - 2021 - EN
Original Instruction
www.forsmw.com
Instruction manual
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TABLE OF CONTENTS
IDENTIFICATION OF MACHINE.........................................................................................................................2
INTRODUCTION.....................................................................................................................................................3
SAFETY REGULATIONS........................................................................................................................................4
GENERAL SAFETY INFORMATION........................................................................................................4
SAFETY MESSAGES...................................................................................................................................4
LOCATION OF THE LABELS ON THE PRODUCT ...............................................................................5
OPERATION.............................................................................................................................................................8
CONTROLS AND DISPLAYS ....................................................................................................................8
UNLOADING TRAILER...............................................................................................................................8
BEFORE OPERATION.................................................................................................................................9
CONNECTING MACHINE .......................................................................................................................10
WORKING IN EXTREME CONDITIONS...............................................................................................14
DISCONNECTING THE TRAILER...........................................................................................................15
CLEARING BLOCKAGES AND CLEANING.........................................................................................15
TRANSPORT...............................................................................................................................................15
MAINTENANCE.........................................................................................................................................16
DAILY/MONTHLY/YEARLY MAINTENANCE PROCEDURES AND INSPECTION.....................17
MAINTENANCE MATERIALS .................................................................................................................21
TIGHTENING TORQUES..........................................................................................................................22
LUBRICATION SCHEDULE .....................................................................................................................23
STORAGE ....................................................................................................................................................24
CLEANING..................................................................................................................................................24
TROUBLESHOOTING ..............................................................................................................................24
TECHNICAL INFORMATION .............................................................................................................................26
DESIGN OF THE PRODUCT...................................................................................................................26
TECHNICAL DATA ....................................................................................................................................29
DIMENSIONAL DRAWING.....................................................................................................................33
ELECTRICAL AND HYDRAULICAL SYSTEM......................................................................................34
ADDITIONAL INFORMATION...........................................................................................................................43
CONFORMITY OF STANDARDS...........................................................................................................43
WARRANTY................................................................................................................................................43
DISMANTLING AND SCRAPPING........................................................................................................43
PART LIST....................................................................................................................................................43
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IDENTIFICATION OF MACHINE
This instruction manual applies to the BIGAB hooklift trailers -, -, -, -, - G, - G and
- and contains information for its safe use.
The trailer’s serial number is located on the identification plate and also stamped onto the frame.
The EC declaration of conformity shall always be submitted with this manual which certifies that the
produced vehicle conforms to the requirements established with directive //EC and indicating
serial number of the machine.
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INTRODUCTION
This Manual gives the owner/operator information about maintaining and servicing the BIGAB hook-
lift trailer and provides instruction for safe and proper use of the machine.
Even if you have experience of this type of product, we ask that you read and understand the contents
of this manual completely and become familiar with your new machine before operating it. This Man-
ual contains information that could be vital for safety and eciency, as well as to ensure the validity of
the factory warranty.
If you have questions concerning information or availability of manuals in other languages, contact
your dealer.
Throughout this manual, information is provided by the sign - read carefully and comply with
these messages – it will improve your operating and maintenance eciency, help avoid breakdowns
and damage, and extend your machine’s life.
Message NOTE! indicates that the product, process or environment may cause damage, as well as
indicating the risk of minor injuries. These markings are used to draw the attention of readers to the
fact that this is an area of particular importance.
Do not use this machine for any applications or purposes other than those described in this manual or
applicable for approved attachments. If the machine is to be used with special attachments or equip-
ment other than those approved by Fors MW, consult your dealer. Any person using unapproved at-
tachments or making unauthorized modications is responsible for the consequences.
The dealers are ready to provide you with any assistance you may require, including providing genu-
ine service parts. All service parts should be obtained from your dealer. Provide complete information
about the part and include the model and serial numbers of your machine.
Please be aware that Fors MW continuously improves its products and reserves the right to make
changes and improvements in the design, construction and also in instructions of any part without
obligation to install such changes on any unit previously delivered.
Fors MW conforms to ISO for safety marking in accordance with the directive //EC.
Manufacturer: Dealer:
AS FORS MW
TULE
SAUE
Tel: +
www.forsmw.com
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SAFETY REGULATIONS
GENERAL SAFETY INFORMATION
Carefully read through the user manual before using the hook lift
trailer. Important data relating to your particular trailer can be
found in the trailer’s technical data. Incorrect usage can result in
injuries to you and damage to the trailer.
Operating a trailer requires a high level of expertise, as well as knowledge about the machine you are
using. It is important for you to train with regard to the trailer’s behaviour. Practice the movement
pattern and always work with smaller loads until you are completely familiar with operating the trailer.
BIGAB Hooklift is intended for use in agricultural, construction and community work for collection and
transportation of waste, scrap, agriculture and other goods.
Bigab Hooklift is not intended for use in transporting people or animals.
Take care to ensure that nobody is within the safety zone 20m.
The recommended ambient working temperature for this machine is -30°C to +40°C.
SAFETY MESSAGES
• Read carefully and understand the user manual before using the device. Consult the user
manual to solve your problems.
• Follow instructions to avoid the risk of accidents. The manufacturer and dealer are not
responsible for any damage in the event of failure to comply with these instructions.
• It is prohibited for unauthorised parties to be within the trailer’s risk zone, which is 20 m! The
user must have full visual control over the working area. Always maintain a visual check on the
work area. Never stand or walk under suspended loads.
• It is important for you to adapt your speed to the driving situation. Drive carefully on sideways
inclines. The same applies on slopes.
• Never drive under obstacles such as bridges, electrical cables, etc with the container bridge
raised.
• Risk of overturning. Ensure that the trailer is always standing on rm ground. Never overload
the trailer.
• Stop working by switching o the engine, engage the parking brake and remove the ignition
key to prevent unauthorised usage.
• Carefully read through the warning information on the oil and grease products you are
using, and follow their instructions accurately! During service works wear correct protective
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equipment and seek medical attention immediately if eyes or skin are exposed. It is prohibited
to release oil onto the ground or into watercourses.
• If repairs or modications require welding work, you must rst contact your dealer, who will
provide you with the necessary welding instructions. Incorrect welding or inexperience during
welding can result in sudden breaks in the structure.
• During loading and transport on public roads follow the applicable trac legislation.
LOCATION OF THE LABELS ON THE PRODUCT
The BIGAB hooklift trailer is equipped with a range of signs and labels relating to both safety and
information of the machine. Check that all the labels are in the correct positions and visible. If signs or
labels peel o or get damaged, they must be replaced. For replacement labels contact your dealer for
a new set and guidance for positioning.
Location of the labels on the product
Label set
Warning and instruction manual
Carefully read and comply with the instruction manual and work
instructions. Read the instruction manual carefully before starting
to use the trailer. Ignoring this can be potentially dangerous.
Total weight
It is absolutely prohibited to load more than the amount your model
of trailer is designed to handle. This will be dangerous for you and
your surroundings. Please check trailer specic total weight from
the ID-plate.
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Hazardous movement
It is a hazardous movement if the rear end of the tractor lifts.
Note! This warning label is included in the delivery of your trailer.
It must be attached in a clearly visible location in the tractor cab.
If you would like more of these labels, they are available to order,
free of charge, from our after sales department. Contact details are
visible in the rst chapter.
Risk of injury
It is absolutely forbidden to board the trailer when it is moving
Anyone doing so may be at risk of serious or fatal injury.
Hazardous area
Standing between the trailer and the towing vehicle when the
trailer is being driven, moved with frame steering or when other
functions are activated between the trailer and towing vehicle, can
be potentially fatal. As the driver, you must always ensure that no
one is in the area around the machinery.
Risk of slipping
There is a risk of slipping as the surfaces of the trailer can be
slippery due to combination of oil/mud/rain on the surface. The
ground around the trailer can also become slippery, as the tires
can tear up the surface and expose mud and soil.
Hydraulic uid under pressure
Hot hydraulic uid at high pressure levels can occur in the
hydraulic system. Take care when connecting, disconnecting and
replacing hoses.
Maximum load to coupling device
Ensure that you do not load in such a way that the load on the
towing eye exceeds the permitted values.
NB! Check your permitted towing eye vertical load value from
technical data and marked for the towing eye. The load is largely
determined by the way the weight is distributed on the container
bridge, and it is the user´s responsibility to ensure that this is not
exceeded.
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Risk of crushing injuries
There is a risk of clamping or crushing injuries during work and
maintenance. Do not place your hands to the machine or any
other moving part.
Use the security post during all service operations
It is absolutely forbidden to lean under a raised frame unless it is
secured with the security post. Under no circumstances may the
trailer be carrying either a load or a container when using the
security post.
Labels for the use of safety equipment
Use appropriate safety equipment in order to avoid injury when
using the trailer.
Lubrication
This label used to show the importance of regular lubrication of
the trailer. Lubrication points and schedule can be found in the
chapter on lubricaton.
Tire inspection
The tire bolts must be tightened and the brakes must be inspected
and adjusted regularly.
Wheel bolts tightening
This label indicates wheel bolts/nuts tightening torque.
Exchange unit
The exchange unit may not be operated unless the frame is folded
down. During transport with the trailer, the hook must be folded
down in the parking position.
Tipping
Lever must be pushed correctly to the extreme position, otherwise
it might damage the trailer.
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BIGAB hook trailer ID plate
ID plate contains trailer specic technical data. This plate can be
country specic.
RUP type approval plate
If your trailer is equipped with type approved RUP, it is labelled with
type approval plate that contains RUP specic type approval data.
OPERATION
CONTROLS AND DISPLAYS
The BIGAB hooklift trailer is only intended to be used and operated from the tractors’driver seat
through the tractor hydraulic lever. Always adapt your operations to your level of experience, current
load and road conditions. Do not exceed the trailers maximum travel speed and maximum loading
values.
NOTE: If damage should occur during use, the work must be stopped immediately.The fault should
be identied and eliminated before starting to use the trailer again.
NOTE: It is recommended to place load symmetrically. Always be sure that the container is rmly
xed before driving. Long containers need enough working space and turning area. Never make sharp
turns at a high travel speed.
Don’t forget to lift the parking leg up before driving.
UNLOADING THE TRAILER
When unloading (loading) the trailer from the transportation platform the general principles of
workplace rules for health and safety shall be complied. The hooklift trailer is rmly attached to the
transportation platform with straps and chains. Wheels are secured by wedges or other objects without
sharp edges to avoid rolling.
Before starting up, check visually that the trailer is not damaged during transportation. If the trailer
is damaged, inform the company that transported the trailer and the dealer or manufacturer of the
product immediately (follow CMR).
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• Ensure that you have enough space for unloading the product. Wear personal protective
equipment such as helmet and footwear. Lifting operator must be certied.
• Be careful when unloading and unpacking the trailer: do not damage sensitive components,
do not change factory settings or damage paint or other surface nishes. Be careful when
lifting so that cables, connectors or other components are not damaged for instance
between lift fork and trailer frame.
• Lifting up the trailer from transportation frame. See lifting points below.Weight depends on
the type of trailer (see chapter Technical information);
• Lower the trailer to the ground.
• Usage of the trailer is strictly forbidden if safety devices of the trailer are damaged. For more
detailed information about safety advice see the chapter on Safety Regulations.
Lifting points for (un)loading
BEFORE OPERATION
A pre-operation checklist is provided for the operator for careful examination of trailer to ensure safe
use of the trailer.
Before operating the machine and each time thereafter, the following areas chould be checked:
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