Bigassfans IRH Einrichtungshandbuch

IRH

EXCEPTIONALLY

ENGINEERED

READ AND SAVE THESE INSTRUCTIONS

Installation, Operation, and Service Manual

Installer

Please take the time to read and understand these

instructions prior to any installation. Installer must

give a copy of this manual to the owner.

Owner

Keep this manual in a safe place in order to provide

your service technician with necessary information.

BIGASSFANS.COM

WARNING

Installation must be done by a contractor qualiﬁed in the installation and service of gas-ﬁred heating

equipment or your gas supplier.

Improper installation, adjustment, alteration, service, or maintenance can result in death, injury, or property

damage. Read the Installation, Operation, and Service Manual thoroughly before installing or servicing this

equipment.

FOR YOUR SAFETY

If you smell gas:

1. Open windows.

2. DO NOT try to light any appliance.

3. DO NOT use electrical switches.

4. DO NOT use any telephone in your building.

5. Extinguish any open ﬂame.

6. Leave the building.

7. Immediately call your local gas supplier after leaving the building. Follow the gas supplier’s instructions.

8. If you cannot reach your gas supplier, call the Fire Department.

Fire Hazard

Keep all ﬂammable objects, liquids, and vapors the minimum required clearances to

combustibles away from heater.

Some objects will catch ﬁre or explode when placed close to heater.

Failure to follow these instructions can result in death, injury, or property damage.

any form or by any means — graphic, electronic, or mechanical, including photocopying, recording, taping, or

information storage and retrieval systems — without the written permission of Delta T LLC.

Contents

SECTION 1: HEATER SAFETY........................................................................................................................................... 1

SECTION 2: INSTALLER RESPONSIBILITY ................................................................................................................... 3

SECTION 3: CLEARANCES TO COMBUSTIBLES ....................................................................................................... 4

SECTION 4: NATIONAL STANDARDS AND APPLICABLE CODES ........................................................................ 8

SECTION 5: MAJOR COMPONENTS............................................................................................................................. 9

SECTION 6: HEATER INSTALLATION ............................................................................................................................ 12

SECTION 7: OPTIONAL HEATER ACCESSORIES ....................................................................................................... 29

SECTION 8: VENTING........................................................................................................................................................ 33

SECTION 9: GAS PIPING................................................................................................................................................... 43

SECTION 10: WIRING.......................................................................................................................................................... 45

SECTION 11: OPERATION AND MAINTENANCE......................................................................................................... 49

SECTION 12: TROUBLESHOOTING................................................................................................................................ 52

SECTION 13: REPLACEMENT PARTS ............................................................................................................................. 56

SECTION 14: GENERAL SPECIFICATIONS.................................................................................................................... 59

SECTION 1: HEATER SAFETY

Your Safety is Important to Us! This

symbol is used throughout the

manual to notify you of possible ﬁre,

electrical, or burn hazards. Please

pay special attention when reading

and following the warnings in these

sections.

Installation, service, and annual inspection of

heater must be done by a contractor qualiﬁed in

the installation and service of gas-ﬁred heating

equipment. Read this manual carefully before

installation, operation, or service of this equipment.

For Indoor Installation Only. Not for use in residential

dwellings.

This heater is not certiﬁed to meet the requirements

of NFPA30A-2012 Section 7.6.6. (maximum tube

temperature of 750 °F [399 °C]). Do not install this

heater in facilities where compressed natural gas

(CNG) or liquid natural gas (LNG) are present. These

instructions, the layout drawing, local codes and

ordinances, and applicable standards that apply to

gas piping, electrical wiring, venting, etc. must be

thoroughly understood before proceeding with the

installation.

Protective gear is to be worn during installation,

operation, and service in accordance to the

Occupational Safety and Hazard Administration

(OSHA). Gear must be in accordance to NFPA

70E, latest revision when working with electrical

components. Thin sheet metal parts have sharp

edges. To prevent injury, the use of work gloves is

recommended. The use of gloves will also prevent

the transfer of body oils from the hands to the surface

of the reﬂector.

Before installation, check that local distribution

conditions, nature of gas and pressure, and

adjustment of the appliance are compatible.

This heater must be applied and operated under the

general concepts of reasonable use and installed

using best building practices.

This appliance is not intended for use by persons

(including children) with reduced physical, sensory

or mental capabilities, or lack of experience and

knowledge, unless they have been given supervision

or instruction concerning use of the appliance by a

person responsible for their safety. Children should

be supervised to ensure that they do no play with the

appliance.

For additional copies of the Installation, Operation,

and Service Manual, visit www.bigassfans.com.

1.1 Manpower Requirements

To prevent personal injury and damage to the heater,

two persons will be required for installation.

1.2 Safety Labels and Their Placement

Product safety signs or labels should be replaced by

the product user when they are no longer legible.

1.3 California Proposition 65

In accordance with California Proposition 65

requirements, a warning label must be placed

in a highly visible location on the outside of the

equipment (i.e., near equipment’s serial plate). Avoid

placing label on areas with extreme heat, cold,

corrosive chemicals, or other elements.

FIGURE 1: Serial Number Identiﬁcation Chart

2103-071-150-0456

Serial numbers are located on both the burner shipping carton and the rating plate label. Each burner will have

a unique 14-digit serial number used for identiﬁcation purposes to allow the lookup of various items, such as

manufacture test records, replacement part identiﬁcation, and manufactured date.

Manufactured

Year Manufactured

Month

Numerical

Model Number Burner Maximum

Firing Rate (MBH)

Numerical sequence of units

manufactured for the month

of the given product

Side Panel

Rating Plate Label

SECTION 2: INSTALLER

RESPONSIBILITY

The installer is responsible for the following:

• To install the heater, as well as the gas and

electrical supplies, in accordance with applicable

speciﬁcations and codes. Big Ass Fans

recommends the installer contact a local Building

Inspector or Fire Marshal for guidance.

• To use the information given in a layout drawing

and in the manual together with the cited codes

and regulations to perform the installation.

• To install the heater in accordance with the

clearances to combustibles.

• To furnish all needed materials not furnished as

standard equipment.

• To plan location of supports.

• To provide access on all sides for burner servicing

and removal.

• To provide the owner with a copy of this

Installation, Operation, and Service Manual.

• To never use heater as a support for a ladder

or other access equipment and never hang or

suspend anything from heater.

• To ensure there is adequate air circulation around

the heater and to supply air for combustion,

ventilation, and distribution in accordance with

local codes.

• To safely and adequately install heater using

materials with a minimal working load of 75 lb

(33kg).

• To ensure the heater is placed in an approved

application.

2.1 Wall Tag

A wall tag is available for the heater as a

permanent reminder of the safety instructions

and the importance of the required clearances

to combustibles. Ax the tag to a wall near the

heater. Locate your the model number and install

conﬁguration located on the burner and noted in

this manual. On the tag, write the proper clearance

dimensions in permanent ink according to your

model number and conﬁguration in the open spaces.

Caution

Product Damage Hazard

Do not use heater in area containing corrosive

chemicals.

Refer to appropriate Material Safety Data Sheets

(MSDS).

Failure to follow these instructions can result in

product damage.

Big Ass Fans cannot be responsible for ensuring

that all appropriate safety measures are undertaken

prior to installation; this is entirely the responsibility

of the installer. It is essential that the contractor, the

sub-contractor, or the owner identiﬁes the presence

of combustible materials, corrosive chemicals,

or halogenated hydrocarbons* anywhere in the

premises.

* Halogenated Hydrocarbons are a family of

chemical compounds characterized by the presence

of halogen elements (ﬂuorine, chlorine, bromine,

etc.). These compounds are frequently used in

refrigerants, cleaning agents, solvents, etc. If these

compounds enter the air supply of the burner, the

lifespan of the heater components will be greatly

reduced. An outside air supply must be provided

to the burners whenever the presence of these

compounds is suspected. Warranty will be invalid if

the heater is exposed to halogenated hydrocarbons.

2.3 National Standards and Applicable

Codes

All appliances must be installed in accordance with

the latest revision of the applicable standards and

national codes. This refers also to the electric, gas,

and venting installation. Note: Additional standards

for installations in public garages, aircraft hangars,

etc. may be applicable.

SECTION 3: CLEARANCES TO

COMBUSTIBLES

3.1 Required Clearances to Combustibles

Clearances are the required distances that

combustible objects must be away from the heater

to prevent serious ﬁre hazards. Combustibles are

materials that may catch on ﬁre and include common

items such as wood, paper, rubber, fabric, etc.

Maintain clearances to combustibles at all times for

safety.

Clearances for all heater models are located on the

burner of the heater and on the following pages of

this manual. Check the clearances on each burner

for the model of heater being installed to make sure

the product is suitable for your application and the

clearances are maintained. Read and follow the

safety guidelines below:

• Keep gasoline or other combustible materials

including ﬂammable objects, liquids, dust, or vapors

away from this heater or any other appliance.

• The stated clearances to combustibles represents

a surface temperature of 90 °F (32 °C) above room

temperature. Building materials with a low heat

tolerance (such as plastics, vinyl siding, canvas,

tri-ply, etc.) may be subject to degradation at lower

temperatures. It is the installer’s responsibility to

assure that adjacent materials are protected from

degradation.

• Maintain clearances from heat-sensitive equipment

and workstations.

• Maintain clearances from vehicles parked below

the heater.

• Maintain clearances from swinging and overhead

doors, overhead cranes, vehicle lifts, partitions,

storage racks, hoists, building construction, etc.

• In locations used for the storage of combustible

materials, signs must be posted to specify the

maximum permissible stacking height to maintain

required clearances from the heater to the

combustibles. Signs must be posted adjacent to the

heater thermostat. In the absence of a thermostat,

signs must be posted in a conspicuous location.

• Consult local Fire Marshal, Fire Insurance Carrier,

or other authorities for approval of proposed

installation when there is a possibility of exposure

to combustible airborne materials or vapors.

• Hang heater in accordance to the minimum

suspension requirements shown in “FIGURE 11:

Critical Hanger Placement” on page 13.

Warning

Fire Hazard

Keep all ﬂammable objects, liquids, and vapors

the minimum required clearances to combustibles

away from heater.

Some objects will catch ﬁre or explode when placed

close to heater.

Failure to follow these instructions can result in

death, injury, or property damage.

• If the radiant tubes must pass through the building

structure, ensure that adequate sleeving and ﬁre

stop is installed to prevent scorching and/or ﬁre

hazard.

NOTE

1. All dimensions are from the surfaces of all tubes and couplings.

2.Clearances B, C, and D can be reduced by 50% after 25 ft (7.5 m) of tubing downstream from where the burner

and burner tube connect.

FIGURE 3: One Side Reﬂector

IRH 80 IRH 125 IRH 150 IRH 200

A6" (16 cm) 6" (16 cm) 6" (16 cm) 8" (21 cm)

B9" (23 cm) 9" (23 cm) 9" (23 cm) 18" (46 cm)

C69" (176 cm) 82" (209 cm) 85" (216 cm) 102" (260 cm)

D54" (138 cm) 65" (166 cm) 69" (176 cm) 73" (186 cm)

FIGURE 2: Level Reﬂector

IRH 80 IRH 125 IRH 150 IRH 200

A6" (16 cm) 6" (16 cm) 6" (16 cm) 8" (21 cm)

B38" (97 cm) 46" (117 cm) 50" (127 cm) 52" (133 cm)

C65" (166 cm) 76" (194 cm) 79" (201 cm) 96" (244 cm)

D38" (97 cm) 46" (117 cm) 50" (127 cm) 52" (133 cm)

FIGURE 4: Two Side Reﬂectors

IRH 80 IRH 125 IRH 150 IRH 200

A6" (16 cm) 6" (16 cm) 6" (16 cm) 8" (21 cm)

B25" (64 cm) 32" (82 cm) 35" (89 cm) 40" (102 cm)

C71" (181 cm) 83" (211 cm) 87" (221 cm) 102" (260 cm)

D25" (64 cm) 32" (82 cm) 35" (89 cm) 40" (102 cm)

NOTE

1. All dimensions are from the surfaces of all tubes and couplings.

2.Clearances B, C, and D can be reduced by 50% after 25 ft (7.5 m) of tubing downstream from where the burner

and burner tube connect.

FIGURE 5: 45° Tilt Reﬂector

IRH 80 IRH 125 IRH 150 IRH 200

A8" (21 cm) 10" (26 cm) 12" (31 cm) 12" (31 cm)

B8" (21 cm) 8" (21 cm) 8" (21 cm) 10" (26 cm)

C65" (166 cm) 77" (196 cm) 83" (211 cm) 85" (216 cm)

D60" (153 cm) 69" (176 cm) 74" (188 cm) 79" (201 cm)

FIGURE 6: U-Tube, Standard Reﬂector

IRH 80 IRH 125 IRH 150 IRH 200

A6" (16 cm) 6" (16 cm) 6" (16 cm) 8" (21 cm)

B38" (97 cm) 46" (117 cm) 50" (127 cm) 54" (138 cm)

C68" (173 cm) 78" (199 cm) 83" (211 cm) 102" (260 cm)

D37" (94 cm) 43" (110 cm) 47" (120 cm) 51" (130 cm)

FIGURE 7: U-Tube, 45°

IRH 80 IRH 125 IRH 150 IRH 200

A8" (21 cm) 8" (21 cm) 8" (21 cm) 8" (21 cm)

B8" (21 cm) 8" (21 cm) 8" (21 cm) 8" (21 cm)

C65" (166 cm) 77" (199 cm) 83" (211 cm) 85" (216 cm)

D46" (117 cm) 61" (155 cm) 66" (168 cm) 70" (178 cm)

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