Bin Master WR-30 Series Bedienungsanleitung

WR-30 Point-to-Point Wireless Bridge

Instruction Manual

Division of Garner Industries

7201 North 98th Street

Lincoln, NE 68507-9741

(402) 434-9102

Wireless System

• Signal Wire Replacement in a Rugged, Industrial Housing

• Simple to Order, Configure, & Install

• Range: 1 Mile Line-of-Sight, 500 ft. Indoor

• Analog & Digital Inputs and Outputs, RS-485 Communications

• Remote or Attached Antenna

• Repeaters Available

• Repeaters and Directional Antennas Available

• Flanges for Wall or Pipe Mounting

• PC Software Available for Even Easier Setup

• Rugged, NEMA 4X/IP68 Enclosure

WR-30 Point-to-Point Wireless Bridge Instruction Manual

Disclaimer

The information contained in this document is subject to change without notice. BinMaster

makes no representations or warranties with respect to the contents hereof and specifically

disclaims any implied warranties of merchantability or fitness for a particular purpose.

Caution: Read complete

instructions prior to installation and

operation of the device.

Warning: Risk of electric shock or

personal injury.

Warning!

This product is not recommended for life support

applications or applications where malfunctioning could

result in personal injury or property loss. Anyone using

this product for such applications does so at their own

risk. BinMaster shall not be held liable for damages

resulting from such improper use.

Limited Warranty

BinMaster warrants this product against defects in material or workmanship for the specified

period under “Specifications” from the date of shipment from the factory. BinMaster’s liability

under this limited warranty shall not exceed the purchase value, repair, or replacement of

the defective unit.

Registered Trademarks

Modbus® is a registered trademark of Schneider Electric. All other trademarks mentioned in

this document are the property of their respective owners.

www.binmaster.com

WR-30 Point-to-Point Wireless Bridge Instruction Manual

Table of Contents

Table of Contents ................................................... 3!

Table of Figures ..................................................... 3!

Introduction ............................................................. 4!

Ordering Information .............................................. 4!

Specifications ......................................................... 5!

General ............................................................... 5!

Isolated 4-20 mA Transmitter Output .................. 5!

Digital Input / Output Terminal ............................ 5!

RS-485 Modbus® RTU Serial Comms ................ 6!

WR Manager Software ....................................... 6!

Safety Information .................................................. 7!

Installation .............................................................. 7!

Unpacking ........................................................... 7!

Pre-Installed Conduit Plug .................................. 8!

Mounting Instructions .......................................... 8!

Cover Jam Screw................................................ 8!

FCC Notice ......................................................... 8!

IMPORTANT ................................................... 8!

Canada (IC) Notice ......................................... 8!

Connections ........................................................ 9!

Power Connector .......................................... 10!

Signal Connector ........................................... 11!

4-20 mA Output Connector ........................... 11!

Digital I/O Connector ..................................... 12!

Modbus RTU Serial Communications ........... 12!

Setup and Programming ...................................... 13!

Overview ........................................................... 13!

Programming Buttons ....................................... 14!

Quick Tip ........................................................... 15!

WR Manager Software ..................................... 16!

Display Functions & Messages ......................... 17!

Primary Unit ................................................... 17!

Secondary Unit .............................................. 18!

Setup Menu ...................................................... 19!

Entering Numeric Values .............................. 19!

Primary Device Menus .................................. 20!

Secondary Device Menus ............................. 23!

Display Signal I/O and Digital I/O Status ....... 23!

Programming with WR Manager ....................... 24!

Troubleshooting .................................................... 27!

Factory Defaults & User Settings ...................... 30!

Mounting Dimensions ........................................... 31!

PDA6963-BM Stainless Steel Pipe Mounting Kit . 31!

Table of Figures

Figure 1. WR-30 Device Assembly, Rear View ............................................................................................ 9!

Figure 2. Power Connections ..................................................................................................................... 10!

Figure 3. WR-30 and 2-Wire Transmitter Powered from Same Supply ..................................................... 10!

Figure 4. Analog Input Connections .......................................................................................................... 11!

Figure 5. 4-20 mA Output Connections ..................................................................................................... 11!

Figure 6. Digital I/O Connections ............................................................................................................... 12!

Figure 7. Three- and Five-Wire RS-485 Modbus Connections .................................................................. 12!

Figure 8. Multiple Device RS-485 Modbus Connection .............................................................................. 12!

Figure 9. Enclosure Dimensions – Front View ........................................................................................... 31!

Figure 10. Enclosure Dimensions – Side Cross Section View ................................................................... 31!

Figure 11. PDA6963-BM Stainless Steel Pipe Mounting Kit ..................................................................... 31!

WR-30 Point-to-Point Wireless Bridge Instruction Manual

Introduction

The BinMaster WR-30 gives you a simple, straightforward way to get an analog, discrete, or

Modbus® signal from where you have it to where you need it. It’s a point-to-point wireless

bridge packaged in a rugged, weather tight housing designed to meet the demands of industrial

installations.

The WR-30 is simple to order, simple to configure, and easy to trust with your application.

Guaranteed ranges assure it will work with your application, or you can send it back - no

questions asked. A wireless survey tool is available for those who may require a site survey for

longer distances, making it easy to verify the installation will work the first time.

The WR-30 takes an analog, discrete, or Modbus® input and wirelessly broadcasts it to a

second WR-30 unit. The secondary unit then recreates that signal at its location. The secondary

unit may also transmit its own analog, discrete, or Modbus signals back to the primary unit. Just

put the units in the field anywhere you have a signal and power.

A wide range of accessories, including mounting kits, antenna-related accessories, and

repeaters, are available. The antenna may be directly attached or remotely located. High gain

directional antennas are also offered.

Ordering Information

Standard Model

Model

Description

WR-30-TR

WR-30 Point-to-Point Wireless Bridge

Accessories

Model

Description

WR-30-RP

Wireless Repeater Kit

PDA3120-N-BM

RP-SMA F to N Male Antenna Cable 20ft

PDA3140-N-BM

RP-SMA F to N Male Antenna Cable 40ft

PDA3120-S-BM

RP-SMA M/F Antenna Cable 20ft

PDA3140-S-BM

RP-SMA M/F Antenna Cable 40ft

PDA3900-12-N-BM

WR-90 MHz Antenna, 1/2" NPT

PDA3900-6Y-N-BM

Yagi Antenna 6dB

PDA3900-9Y-N-BM

Yagi Antenna 9dB

PDA6963-BM

Stainless Steel WR-30 Mounting Kit

WR-30 Point-to-Point Wireless Bridge Instruction Manual

Specifications

Except where noted all specifications apply to operation at +25°C.

General

Display

32-character dual-line alphanumeric

dot matrix LCD display with

backlight (4.68mm x 2.21mm

characters)

Display

Orientation

Display may be mounted at 180°

from default orientation

Network ID

Field selectable: 0 - 99

Programming

Methods

Four programming buttons (behind

glass) or PC with WR Manager

software.

Recalibration

All inputs and outputs are calibrated

at the factory. Recalibration is

recommended at least every

12 months.

Process/

Digital I/O

Display

Press the display button once to

display the present analog input and

output. Press the display button

again to display digital I/O states.

Password

A programmable password restricts

modification of program settings.

Power

12-28 VDC, 5 W max

Non-Volatile

Memory

All programmed settings are stored

in non-volatile memory for a

minimum of ten years if power is

lost.

Isolation

500 V

Environmental

Operating temp. range: -40 to 65°C

(display inoperable < -20 °C)

Storage temp. range: -40 to 85°C

Relative humidity: 0 to 90% non-

condensing

Connections

Removable screw terminal blocks

accept 16 to 30 AWG wire.

Enclosure

Cast aluminum with glass window,

0.3% max copper content, corrosion

resistant powder coating, color:

blue. NEMA 4X/IP68. Three ½" NPT

threaded conduit openings. One ½"

NPT stainless steel conduit plug

with 10 mm hex key fitting installed.

Mounting

May be mounted directly to conduit.

Two mounting holes for 1.5" pipe or

wall mounting. See Mounting

Dimensions on page 31 for

mounting space requirements.

Signal

Connector

Tightening

Torque

2.5 lb-in (0.28 Nm)

Shipping

Dimensions

17" x 14" x 9" (43.2 cm x 35.6 cm x

22.9 cm) (L x W X H)

Shipping

Weight

5 lbs. (2.27 kg)

Warranty

3 years parts & labor

Analog Input

Inputs

Field selectable: 4-20 mA, 0-10 V,

0-5 V, 1-5 V

Accuracy

±0.03% of calibrated span ±1 count

Temperature

Drift

0.005% of calibrated span/°C max

from 0 to 65°C ambient, 0.01% of

calibrated span/°C max from -40 to

0°C ambient

Input

Impedance

Voltage ranges: greater than

110 kW;

Current ranges: less than 220 W

Signal Loss

Inputs will remain off (open circuit)

until wireless units are reconnected.

HART

Transparency

Analog input will not interfere with

existing HART communications on

the wired 4-20 mA signal

Isolated 4-20 mA Transmitter Output

Output Source

Analog input from connected

wireless unit

Calibration

Factory calibrated:

4.000 to 20.000 = 4-20 mA output

Accuracy

± 0.1% of span ± 0.004 mA

Loop Power

Supply

Internally powered; no external

supply needed

Temperature

Drift

0.4 µA/°C max from 0 to 65°C

ambient, 0.8 µA/°C max from -40 to

0°C ambient

Signal Loss

mA output will become 3.2 mA after

approx. 25 seconds

Output Loop

Resistance

Power supply

Minimum

Maximum

24 VDC

10-ohms

900-ohms

Digital Input / Output Terminal

Channels

Four (4) digital connections,

independently field selectable as

either inputs or outputs

DI Logic High

3 to 5 VDC

DI Logic Low

0 to 1.1 VDC

DI Contact

Dry contact to ground can be used

to activate the input

DO Logic High

3 to 5 VDC

DO Logic Low

0 to 0.4 VDC

Source

Current

10 mA maximum output current

Sink Current

1.5 mA minimum input current

Signal Loss

Digital output goes to logic high

WR-30 Point-to-Point Wireless Bridge Instruction Manual

Wireless Radio

Frequency

900 MHz

Range

500 ft (152.4 m) indoor, 1 mi

(1.61 km) outdoor (line-of-sight)

Encryption

AES 128-bit encryption available

using WR Manager software

Interference

Reduction

Frequency Hopping Spread

Spectrum (FHSS)

Power Output

24 dBm (250 mW)

Sensitivity

-101 dBm

RS-485 Modbus® RTU Serial Comms

Compatibility

EIA-485

Connectors

Removable screw terminal

connector

Max Distance

3,937' (1,200 m) max

Baud Rate

1200 – 57,600 bps

Data

8 bit (1 start bit, 2 stop bits)

Parity

Even, Odd, or None with 2 stop bits

Modbus

Timeout

0.5, 1, 2, 3, 4, 5 seconds;

user selectable

WR Manager Software

System

Requirements

Microsoft® Windows®

XP/Vista/7/8/10

Communicatio

USB 2.0 (Standard USB A to Micro

USB B)

Configuration

Configure devices one at a time

WR-30 Point-to-Point Wireless Bridge Instruction Manual

Safety Information

Caution: Read complete instructions

prior to installation and operation of the

device.

Warning: Read all product labels

completely and follow all instructions

and requirements listed on the labels

for installation or service.

Warning!

Installation and service should be performed only by trained

service personnel. Service requiring replacement of internal

components must be performed at the factory.

Installation

All pushbuttons and wiring connectors are accessed by opening the enclosure. To access

electrical connectors, remove the 2 captive screws and remove the display assembly.

Unpacking

Remove both units from box. Inspect the packaging and contents for damage. Report damages, if

any, to the carrier. If any part is missing or the units malfunction, please contact your supplier or

the factory for assistance.

WR-30 Point-to-Point Wireless Bridge Instruction Manual

Pre-Installed Conduit Plug

The WR-30 is supplied with one pre-installed optional conduit plug for installations that do not require the

use of both conduit entries. The conduit plug includes an internal hexagonal socket recess for removal.

Mounting Instructions

The WR-30 has two mounting holes that may be used for a 1.5” pipe mounting or wall mounting.

Alternatively, the unit may be supported by the conduit using the conduit holes provided. The antenna is

threaded into one of the three conduit holes and may be moved as appropriate for the installation.

It can also be mounted by using the PDA6963 mounting bracket in order to orient the device antenna

away from the pipe. Refer to Mounting Dimensions on page 31 for details on wall or panel space

requirements.

Cover Jam Screw

The cover jam screw should be properly installed once the wireless units have been wired and tested in a

safe environment. The cover jam screw is intended to prevent the removal of the units’ cover while in

operation without the use of tools. Using a M2 hex wrench, turn the screw clockwise until the screw

contacts the unit. Turn the screw an additional 1/4 to 1/2 turn to secure the cover.

Caution: Excess torque may damage the threads and/or wrench.

FCC Notice!

Contains FCC ID: MCQ-XB900HP

The enclosed device complies with Part 15 of the FCC Rules. Operation is subject to the following two

conditions: (i.) this device may not cause harmful interference and (ii.) this device must accept any

interference received, including interference that may cause undesired operation.

IMPORTANT

The RF module has been certified for remote and base radio applications. If the module will be used for

portable applications, the device must undergo SAR testing. This equipment has been tested and found

to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits

are designed to provide reasonable protection against harmful interference in a residential installation.

This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in

accordance with the instructions, may cause harmful interference to radio communications. However,

there is no guarantee that interference will not occur in a particular installation.

If this equipment does cause harmful interference to radio or television reception, which can be

determined by turning the equipment off and on, the user is encouraged to try to correct the interference

by one or more of the following measures: Re-orient or relocate the receiving antenna, Increase the

separation between the equipment and receiver. Connect equipment and receiver to outlets on different

circuits, or consult the dealer or an experienced radio/TV technician for help.

Canada (IC) Notice

Contains Model: XB900HP, IC: 1846A-XB900HP

Integrator is responsible for its product to comply with IC ICES-003 & FCC Part 15, Sub. B - Unintentional

Radiators. ICES-003 is the same as FCC Part 15 Sub. B and Industry Canada accepts FCC test report or

CISPR 22 test report for compliance with ICES-003.

WR-30 Point-to-Point Wireless Bridge Instruction Manual

Connections

To access the connectors, remove the enclosure cover and unscrew the two captive stainless steel

screws. Remove the electronics assembly from the enclosure. Signal connections are made to removable

terminal blocks on the back of the electronics assembly. Grounding connections are made to the two

ground screws provided on the base – one internal and one external.

• Static electricity can damage sensitive components.

• Observe safe handling precautions for static-sensitive

components.

• Use proper grounding procedures/codes.

Warning!

• Observe all safety regulations. Electrical wiring should be

performed in accordance with all agency requirements and

applicable national, state, and local codes to prevent damage

to the device and ensure personnel safety.

Figure 1 below shows the locations of screw terminal blocks on the rear of the wireless unit assembly.

Figure 1. WR-30 Device Assembly, Rear View

Wireless

Module

WR-30 Point-to-Point Wireless Bridge Instruction Manual

Power Connector

Power connections are made to a two-terminal connector

labeled POWER in Figure 1. The WR-30 is reverse polarity

protected; it will not be damaged if wired backward.

Make sure that the power supply can provide between

12 and 28 VDC to the wireless device.

Power WR-30 and 2-Wire Transmitter from Same Power Supply

The WR-30 wireless units may be powered from the same power supply that powers the 2-wire (loop-

powered) transmitter, assuming that the supply provides enough voltage for both units. To power both

devices from the same supply, wire the devices to the supply as shown below.

Figure 3. WR-30 and 2-Wire Transmitter Powered from Same Supply

Wireless

Module

24 VDC

Power Supply

4-20 mA

2-wire

Transmitter

Wireless

Module

Figure 2. Power Connections

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