Binder APT.line KBF-LQC Series Bedienungsanleitung

Issue 12/2010 Art. No. 7001-0178

Operating Manual

APT.line™ KBF-LQC (E5.2)

Climatic chamber for constant conditions

with program control

with ICH compliant illumination and Light Quantum Control

and adjustable light cassettes

Model Art. No.

KBF-LQC 240 (E5.2) 9020-0177, 9120-0177

KBF-LQC 240-UL (E5.2) 9020-0161, 9120-0161

KBF-LQC 720 (E5.2) 9020-0171, 9120-0171

KBF-LQC 720-UL (E5.2) 9020-0170, 9120-0170

BINDER GmbH

Address Post office box 102

D-78502 Tuttlingen

Tel. +49 7462 2005 0

Fax +49 7462 2005 100

Internet http://www.binder-world.com

E-mail [email protected]

Service Hotline +49 7462 2005 555

Service Fax +49 7462 2005 93 555

Service E-Mail [email protected]

Service Hotline USA +1 866 885 9794 or +1 631 224 4340

Service Hotline Spain +34 9492 677 23

Service Hotline Asia Pacific +852 39070500 or +852 39070503

Service Hotline Russia and CIS +7 495 98815 17

KBF-LQC (E5.2) 12/2010 page 2/106

EG – KONFORMITÄTSERKLÄRUNG

EC - DECLARATION OF CONFORMITY

CE - DECLARATION DE CONFORMITE

Anbieter / Supplier / Fournisseur: BINDER GmbH

Anschrift / Address / Adresse: Im Mittleren Ösch 5, D-78532 Tuttlingen

Produkt / Product / Produit: Klimaschränke für Konstantklima mit Programmregelung

Climatic chambers for constant conditions with program control

Enceintes climatiques pour des conditions constantes à régulation

programmable

Typenbezeichnung / Type / Type: KBF-LQC 240, KBF-LQC 720

Die oben beschriebenen Produkte sind konform mit folgenden EG-Richtlinien:

The products described above are in conformity with the following EC guidelines:

Les produits décrits ci-dessus sont conformes aux directives CE suivantes:

Niederspannungsrichtlinie

2006/95/EG

Low voltage directive

2006/95/EC

Directive basse tension

2006/95/CE

Richtlinie 2006/95/EG des Europäischen Parlaments und des Rates

vom 12. Dezember 2006 zur Angleichung der Rechtsvorschriften der

Mitgliedstaaten betreffend elektrische Betriebsmittel zur Verwendung

innerhalb bestimmter Spannungsgrenzen

Council Directive 2006/95/EC of 12 December 2006 on the harmoniza-

tion of the laws of Member States relating to electrical equipment de-

signed for use within certain voltage limits

Directive 2006/95/CE du Parlement Européen et du Conseil du 12 dé-

cembre 2006 concernant le rapprochement des législations des États

membres relatives au matériel électrique destiné à être employé dans

certaines limites de tension

EMV-Richtlinie

2004/108/EG

EMC Directive

2004/108/EC

Directive CEM

2004/108/CE

Richtlinie 2004/108/EG des Europäischen Parlaments und des Rates

vom 15. Dezember 2004 zur Angleichung der Rechtsvorschriften der

Mitgliedstaaten über die elektromagnetische Verträglichkeit und zur

Aufhebung der Richtlinie 89/336/EWG.

Directive 2004/108/EC of the European Parliament and of the Council

of 15 December 2004 on the approximation of the laws of the Member

States relating to electromagnetic compatibility and repealing Directive

98/336/EEC.

Directive 2004/108/CE du Parlement Européen et du Conseil du 15

décembre 2004 relative au rapprochement des législations des États

membres concernant la compatibilité électromagnétique et abrogeant le

directive 98/336/CEE.

Die oben beschriebenen Produkte tragen entsprechend die Kennzeichnung CE.

The products described above, corresponding to this, bear the CE-mark

Les produits décrits ci-dessus, en correspondance, portent l’indication CE.

1 / 2

KBF-LQC (E5.2) 12/2010 page 3/106

Die oben beschriebenen Produkte sind konform mit folgenden harmonisierten Normen:

The products described above are in conformity with the following harmonized standards:

Les produits décrits ci-dessus sont conformes aux normes harmonisées suivantes:

Sicherheit / safety / sécurité:

EN 61010-1:2001 Sicherheitsbestimmungen für elektrische Mess-, Steuer-, Regel- und

Laborgeräte – Teil 1: Allgemeine Anforderungen

Safety requirements for electrical equipment for measurement, control,

and laboratory use – Part 1: General requirements

Règles de sécurité pour appareils électriques de mesurage, de régula-

tion et de laboratoire – Partie 1 : Prescriptions générales

EN 61010-2-010:2003 Sicherheitsbestimmungen für elektrische Meß-, Steuer-, Regel- und

Laborgeräte – Teil 2-010: Besondere Anforderungen an Laborgeräte für

das Erhitzen von Stoffen

Safety requirements for electrical equipment for measurement, control,

and laboratory use – Part 2-010: Particular requirements for laboratory

equipment for the heating of materials

Règles de sécurité pour appareils électriques de mesurage, de régula-

tion et de laboratoire. Partie 2-010 : Prescriptions particulières pour

appareils de laboratoire utilisés pour l’échauffement des matières

EMV / EMC / CEM:

EN 61326-1:2006 + Corr. 2008 Elektrische Mess-, Steuer-, Regel- und Laborgeräte – EMV-

Anforderungen. Teil 1: Allgemeine Anforderungen.

Electrical equipment for measurement, control and laboratory use –

EMC requirements. Part 1: General requirements.

Matériel électrique de mesure, de commande et de laboratoire – Exi-

gences relatives à la CEM. Partie 1: Exigences générales.

EN 61326-2-2:2006 Elektrische Mess-, Steuer-, Regel- und Laborgeräte – EMV-

Anforderungen. Teil 2-2: Besondere Anforderungen - Prüfanordnung,

Betriebsbedingungen und Leistungsmerkmale für ortsveränderliche

Prüf-, Mess- und Überwachungsgeräte in Niederspannungs-

Stromversorgungsnetzen.

Electrical equipment for measurement, control and laboratory use –

EMC requirements. Part 2-2: Particular requirements - Test configura-

tions, operational conditions and performance criteria for portable test,

measuring and monitoring equipment used in low-voltage distribution

systems.

Matériel électrique de mesure, de commande et de laboratoire – Exi-

gences relatives à la CEM. Partie 2-2: Exigences particulières - Confi-

gurations d’essai, conditions de fonctionnement et critères d’aptitude à

la fonction des matériels portatifs d’essai, de mesure et de surveillance

utilisés dans des systèmes de distribution basse tension.

D-78532 Tuttlingen, 04.02.2009

BINDER GmbH

P. M. Binder

Geschäftsführender Gesellschafter

Managing Director

Directeur général

V. Siegle

Leiter F & E

Head of R & D

Chef de service R&D

2 / 2

KBF-LQC (E5.2) 12/2010 page 4/106

Content

1. SAFETY..................................................................................................................7

1.1 Legal considerations ...........................................................................................................................7

1.2 Structure of the safety instructions......................................................................................................7

1.2.1 Signal word panel .....................................................................................................................7

1.2.2 Safety alert symbol ...................................................................................................................8

1.2.3 Pictograms................................................................................................................................8

1.2.4 Word message panel structure.................................................................................................9

1.3 Localization / position of safety labels on the unit...............................................................................9

1.4 Type plate .........................................................................................................................................11

1.5 General safety instructions on installing and operating the climatic chamber..................................12

1.6 Intended use .....................................................................................................................................14

1.7 Resistance of the humidity sensor against harmful substances.......................................................14

2. UNIT DESCRIPTION............................................................................................15

2.1 Unit overview.....................................................................................................................................16

2.2 Instrument panel for KBF-LQC .........................................................................................................17

2.3 Lateral control panel, right side KBF-LQC ........................................................................................18

2.4 Lateral control panel, left side ...........................................................................................................19

3. COMPLETENESS OF DELIVERY, TRANSPORTATION, STORAGE, AND

INSTALLATION....................................................................................................20

3.1 Unpacking, and checking equipment and completeness of delivery................................................20

3.2 Guidelines for safe lifting and transportation ....................................................................................21

3.3 Storage..............................................................................................................................................21

3.4 Location of installation and ambient conditions ................................................................................22

4. INSTALLATION AND CONNECTIONS................................................................24

4.1 Spacers for rear wall distance...........................................................................................................24

4.2 Wastewater connection.....................................................................................................................25

4.3 Freshwater supply.............................................................................................................................26

4.3.1 Automatic fresh water supply via water pipe ..........................................................................26

4.3.2 Manual fresh water supply via external freshwater can (option) ............................................27

4.3.3 Connection kit for connection to the water main ....................................................................27

4.3.4 Safety kit: Hose burst protection device with reflux protection device (available via BINDER

Individual)................................................................................................................................28

4.4 Electrical connection .........................................................................................................................29

4.5 Installation and connection of the light cassettes .............................................................................30

4.6 Connecting the light sensors.............................................................................................................31

5. START UP............................................................................................................32

5.1 Function overview of the MB1display program controller.................................................................32

5.2 Operating modes...............................................................................................................................33

5.3 Performance after power failures......................................................................................................33

5.4 Turning on the unit ............................................................................................................................34

6. SETTINGS OF THE CONTROLLER MB1............................................................35

6.1 Selection of the menu language .......................................................................................................35

6.2 Function overview of program controller MB1 displays ....................................................................36

6.3 Menu settings in the “User-settings” menu.......................................................................................37

6.4 Menu settings in the “User Level” menu ...........................................................................................38

7. GRAPHIC REPRESENTATION OF THE HISTORICAL MEASUREMENT

(CHART RECORDER FUNCTION).....................................................................39

7.1 Setting the storage rate.....................................................................................................................41

KBF-LQC (E5.2) 12/2010 page 5/106

8. MANUAL MODE...................................................................................................42

8.1 Entering the set point values.............................................................................................................42

8.2 Entering the set point values when operating without illumination ...................................................44

8.3 Performance after power failure in Manual Mode.............................................................................44

9. FUNCTION OF LIGHT MEASUREMENT, AND INTEGRATION: LIGHT

QUANTUM CONTROL.........................................................................................45

9.1 Illumination measurement and temporal integration.........................................................................45

9.2 Toggling between displays of actual and integrated values .............................................................46

10. PROGRAM OPERATION OF THE TEMPERATURE, AND HUMIDITY

CONTROLLER.....................................................................................................47

10.1 Overview menu-based program entry ..............................................................................................47

10.2 Entry of temperature values and fan speed......................................................................................48

10.3 Entry of humidity values....................................................................................................................50

10.4 Selecting between set-point ramp and set-point step.......................................................................51

10.5 Program entry as set-point ramp or as set-point step ......................................................................52

10.6 Advice for the programming of the different temperature or humidity transitions.............................54

10.7 Repetition of a section or several sections within a program ...........................................................55

10.8 Performance after power failure in Program Mode...........................................................................55

10.9 Starting a previously entered program..............................................................................................56

10.10 Deleting a program............................................................................................................................56

10.11 Template for temperature profile.......................................................................................................57

10.12 Template for humidity profile.............................................................................................................58

10.13 Program table template for temperature and fan speed rate............................................................59

10.14 Program table template for humidity.................................................................................................60

11. TEMPERATURE SAFETY DEVICES...................................................................61

11.1 Over temperature protective device (class 1) ...................................................................................61

11.2 Safety controller (temperature safety device class 3.1)....................................................................61

11.2.1 Safety controller set-point types .............................................................................................61

11.2.2 Checking and setting safety controller set-point type and safety controller set-point ............62

11.3 Temperature safety device class 3.3 (DIN 12880) (option)..............................................................63

11.3.1 Temperature safety device class 3.1......................................................................................63

11.3.2 Temperature safety device class 3.2......................................................................................64

12. NOTIFICATION AND ALARM FUNCTIONS........................................................65

12.1 Notification and alarm system overview (auto diagnosis system) ....................................................65

12.2 Resetting the notification or alarm messages...................................................................................67

13. HUMIDITY SYSTEM.............................................................................................68

13.1 Function of the humidifying and dehumidifying system ....................................................................69

14. DEFROSTING AT REFRIGERATING OPERATION............................................71

15. ICH COMPLIANT ILLUMINATION ACCORDING TO CPMP/ICH/279/95 (Q1B).72

15.1 BINDER ICH light..............................................................................................................................72

15.2 Adjustable light cassettes .................................................................................................................73

16. CHARACTERISTIC FEATURES OF THE LIGHT SENSORS..............................75

16.1 LUX sensor .......................................................................................................................................75

16.2 UVA sensor .......................................................................................................................................75

16.3 Spectral range...................................................................................................................................75

16.4 Spatial sensitivity...............................................................................................................................76

KBF-LQC (E5.2) 12/2010 page 6/106

17. OPTIONS..............................................................................................................78

17.1 Communication software APT-COM™ 3 DataControlSystem (option) ............................................78

17.2 Interface RS 422 (option)..................................................................................................................78

17.3 Data logger kits .................................................................................................................................78

17.4 Analog outputs for temperature and humidity (option) .....................................................................79

17.5 Zero-voltage relay alarm outputs for temperature and humidity for alarm transmission (option).....79

17.6 Water protected internal socket (option – not for UL units) ..............................................................80

17.7 Keyboard locking (available via BINDER Individual) ........................................................................81

17.8 Additional flexible Pt 100 temperature sensor (option).....................................................................81

17.9 External freshwater and waste-water cans (option) .........................................................................82

17.9.1 Mounting the freshwater can ..................................................................................................82

17.9.2 Mounting the waste-water can................................................................................................84

17.9.3 Mounting with wastewater recycling .......................................................................................85

17.10 BINDER Pure Aqua Service (option) ................................................................................................86

18. MAINTENANCE, CLEANING, AND SERVICE ....................................................86

18.1 Maintenance intervals, service..........................................................................................................86

18.2 Replacement of the fluorescent tubes ..............................................................................................87

18.3 Calibrating the light sensors and adjusting the controller display.....................................................87

18.4 Cleaning and decontamination .........................................................................................................88

18.5 Sending the unit back to BINDER GmbH .........................................................................................89

19. DISPOSAL............................................................................................................90

19.1 Disposal of the transport packing .....................................................................................................90

19.2 Decommissioning..............................................................................................................................90

19.3 Disposal of the unit in the Federal Republic of Germany .................................................................90

19.4 Disposal of the unit in the member states of the EC except for the Federal Republic of Germany .91

19.5 Disposal of the unit in non-member states of the EC .......................................................................92

20. TROUBLESHOOTING .........................................................................................93

21. TECHNICAL DESCRIPTION................................................................................96

21.1 Factory calibration and adjustment...................................................................................................96

21.2 Over current protection .....................................................................................................................96

21.3 Definition of usable volume...............................................................................................................96

21.4 KBF-LQC technical data ...................................................................................................................97

21.5 Equipment and options KBF-LQC.....................................................................................................99

21.6 Spare parts......................................................................................................................................100

21.7 Dimensions KBF-LQC 240..............................................................................................................102

21.8 Dimensions KBF-LQC 720..............................................................................................................103

22. CONTAMINATION CLEARANCE CERTIFICATE .............................................104

KBF-LQC (E5.2) 12/2010 page 7/106

Dear customer,

For the correct operation of the climatic chamber KBF-LQC with Light Quantum Control, it is important

that you read this operating manual completely and carefully and observe all instructions as indicated.

Failure to read, understand and follow the instructions may result in personal injury. It can also lead to

damage to the unit and/or poor equipment performance.

1. Safety

This operating manual is part of the components of delivery. Always keep it handy for reference. The

device should only be operated by laboratory personnel especially trained for this purpose and familiar

with all precautionary measures required for working in a laboratory. To avoid injuries and damage ob-

serve the safety instructions of the operating manual.

WARNING

Failure to observe the safety instructions.

Serious injuries and unit damage.

¾Observe the safety instructions in this operating manual.

¾Carefully read the complete operating instructions of the climatic chamber KBF-LQC.

1.1 Legal considerations

This operating manual is for informational purposes only. It contains information for installing, start-up,

operation and maintenance of the product. Note: the contents and the product described are subject to

change without notice.

Understanding and observing the instructions in this operating manual are prerequisites for hazard-free

use and safety during operation and maintenance. In no event shall BINDER be held liable for any dam-

ages, direct or incidental arising out of or related to the use of this manual.

This operating manual cannot cover all conceivable applications. If you would like additional information,

or if special problems arise that are not sufficiently addressed in this manual, please ask your dealer or

Furthermore, we emphasize that the contents of this operating manual are not part of an earlier or exist-

ing agreement, description, or legal relationship, nor do they modify such a relationship. All obligations on

the part of BINDER derive from the respective purchase contract, which also contains the entire and ex-

clusively valid statement of warranty administration. The statements in this manual neither augment nor

restrict the contractual warranty provisions.

1.2 Structure of the safety instructions

In this operating manual, the following safety definitions and symbols indicate dangerous situations fol-

lowing the harmonization of ISO 3864-2 and ANSI Z535.6.

1.2.1 Signal word panel

Depending on the probability of serious consequences, potential dangers are identified with a signal

word, the corresponding safety color, and if appropriate, the safety alert symbol.

DANGER

Indicates an imminently hazardous situation that, if not avoided, will result in death or serious

(irreversible) injury.

KBF-LQC (E5.2) 12/2010 page 8/106

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious

(irreversible) injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor

(reversible) injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in damage to the product

and/or its functions or of a property in its proximity.

1.2.2 Safety alert symbol

Use of the safety alert symbol indicates risk of injury.

Observe all measures that are marked with the safety alert symbol in order to avoid death or

injury.

1.2.3 Pictograms

Warning signs

Electrical hazard

Hot surface

Explosive atmosphere

Stability hazard

Lifting hazard

Scalding hazard

High humidity

UV light hazard

Pollution Hazard

Harmful substances

Biohazard

Danger of frost

Mandatory action signs

Mandatory regulation

Read operating

instructions

Disconnect the power

plug

Lift with several persons

Lift with mechanical

assistance

Environment protection

KBF-LQC (E5.2) 12/2010 page 9/106

Prohibition signs

Do NOT touch

Do NOT spray with

water

Do NOT climb

Information to be observed in order to ensure optimum function of the product.

1.2.4 Word message panel structure

Type / cause of hazard.

Possible consequences.

∅Instruction how to avoid the hazard: prohibition

¾Instruction how to avoid the hazard: mandatory action.

Observe all other notes and information not necessarily emphasized in the same way, in order to avoid

disruptions that could result in direct or indirect injury or property damage.

1.3 Localization / position of safety labels on the unit

The following labels are located on the unit:

Pictograms (warning signs)

Hot surface

Risk of injury (UL units only)

UV light hazard

Burning and scalding hazard

Service label

KBF-LQC (E5.2) 12/2010 page 10/106

Figure 1: Position of labels on the unit front KBF-LQC

Figure 2: Position of labels on the unit front KBF-LQC-UL

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