Bioprom MPT-AIR BIO PID Bedienungsanleitung
OPERATION MANUAL FOR
AIR BIO PID
ELECTRONIC CONTROL UNIT FOR
SOLID FUEL BOILER
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CONTENTS
1 Introduction ....................................................................................................................4
1.1 Product purpose and delivery set.................................................................................4
1.2 Installation requirements.............................................................................................4
2 Description and operation ..............................................................................................8
2.1 Description of the controller components and control elements.................................8
2.2 Main display view and description..............................................................................8
2.3 Boiler temperature setting ...........................................................................................9
2.4 Boiler temperature adjustment (hot water supply)....................................................10
2.5 Work priority selection..............................................................................................11
3 User menu.....................................................................................................................12
3.1 Burner startup............................................................................................................13
3.2 Shutdown...................................................................................................................13
3.3 PID mode setting up..................................................................................................13
3.3.1 Internal screw operation setting up ........................................................................14
3.3.2 Fuel delivery parameter setting up.........................................................................15
3.3.3 Fan adjustment........................................................................................................16
3.3.4 Burner cleanup setting up.......................................................................................17
3.3.5 Start/stop mode setting up......................................................................................17
3.4 Date/time ...................................................................................................................18
3.5 Manual control...........................................................................................................19
4. Service menu...............................................................................................................20
4.1 Safety.........................................................................................................................20
4.2 Flame start-up menu..................................................................................................22
4.2.1 Fan adjustment........................................................................................................23
4.2.2 Flame start-up completion......................................................................................24
4.2.3 Fuel delivery...........................................................................................................25
4.2.4 Internal screw .........................................................................................................26
4.3 Pump switch-on temperature.....................................................................................26
4.4 Flameout time............................................................................................................28
4.5 Operation capacity setup in «standby» mode............................................................28
5 Thermostat and gsm module hookup ...........................................................................29
6 Application instructions................................................................................................29
6.1 Operating restrictions ................................................................................................29
6.2 Installation rules ........................................................................................................29
6.3 Alarm signs, error messages......................................................................................30
7 Technical maintenance.................................................................................................32
7.1 Safety.........................................................................................................................32
7.2 Safety fuse replacement.............................................................................................32
7.3 Sensor location ..........................................................................................................32
7.4 STB safety thermostat ...............................................................................................33
7.5 Technical maintenance procedure.............................................................................33
7.6 Storage instructions...................................................................................................33
8 Warranty obligations....................................................................................................33
9 Transportation...............................................................................................................34
10 Unit disposal...............................................................................................................35
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11 Regulatory history......................................................................................................35
12 Information on prices and purchase conditions .........................................................35
13 Performance data........................................................................................................36
WARRANTY TICKET...................................................................................................39
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1 INTRODUCTION
1.1 Product Purpose and Delivery Set
AIR BIO PID control unit (hereinafter referred to as Controller) is designed for
control of the Central Heating Boiler equipped with the burner and worm feeder. The
Controller controls smooth change of the fan power, Central Heating pump and hot
water supply pump switch on, as well as widely used in pellet burners with automatic
firing. Owing to the capability of connecting expansion modules to AIR BIO PID
Controller via RS 485 interface, the Controller is able to operate the mixer valve of
three-or-four-way valve and the additional mixing pump. In addition, GSM module can
be connected to the Controller, and this module is used for control of the boiler
operation through mobile network.
AIR BIO PID Controller can also work along with the room thermostat working
based on the principle: on/off.
AIR BIO PID controls two independent processes:
а) temperature regulation:
PID algorithm sets the required boiler capacity to obtain the needed temperature,
what results in no violent changes of temperature in the chimney hole as well as in the
combustion chamber. The burning process can be permanent without breaks with
capacity from 5% (keeping fire state) up to 100% (maximum boiler capacity).
б) combustion process regulation:
Automatic fuel dosing. The software automatically changes fuel amount.
AIR BIO PID Controller is manufactured and released in the metal housing as a
standalone unit for installation on the boiler or in any other place convenient for you.
AIR BIO PID delivery set includes:
central heating temperature sensor - 4m long;
hot water supply temperature sensor - 4m long;
basket temperature sensor - 2m long;
flue gas temperature sensor - 4m long;
burner connecting cord - 2m long;
power-supply cord –2m long;
safety cutoff 10А – 2 ea;
clamp for fastening temperature sensors, metal –2 ea.
1.2 Installation Requirements
Hookup diagram for the control unit is shown on Picture 1.
While installation and operation it is recommended to adhere to the following
rules:
all installation works associated with installation/removal of the unit or
electric wiring shall be carried out only after power cut;
prior to start of controller operation it is recommended to get familiar with the
enclosed Operation Manual very thoroughly;
when hooking up the Controller make sure the electric parameters of the
supply main correspond with the Controller's operating range;
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avoid to hook up the unit to the same electric circuit along with engines and
other devices causing impulse interferences (e.g. washing machines, refrigerators, etc.);
it is necessary to switch off power prior to connect any wires and secondary
devices to the unit;
in order to completely switch off the unit, it is required to pull out the plug
from the socket, in particular when the unit is not operating for some period of time;
it is recommended to protect power cable from damages, and no items shall
be installed or located on the power cable;
all connections shall be carried out in accordance with the electric installation
diagram and local norms on electric installations;
it is prohibited to touch contacts or other voltage-carrying controller
components;
installation and removal of the standalone unit as well as all the electric
wiring shall be carried out by the qualified electrician in accordance with the current
norms;
outlets for connecting external devices to the controller are on the back panel
of the unit (Picture 2);
the manufacturer is not responsible for damages associated with improper
connection of devices to the controller;
in case of having any doubts regarding safe connection of the unit and its
operation, it is recommended to get in touch with the supplier or controller
manufacturer;
the controller shall be used for its intended purpose only;
it is prohibited to make any changes in electrical and mechanical knots of
AIRBIOPID; such changes might result in improper controller operation or its
breakdown;
it is prohibited to shove any items through holes, e.g. ventilation ones, to the
internal space of the unit, such actions might result in short circuit, electric shock, fire
or controller damage;
it is prohibited to allow water, moisture, dust to go inside the unit; it might
result in short circuit, electric shock, fire or controller damage;
it is prohibited to allow the unit to undergo strikes or vibration;
it is required to obligatory switch off the controller prior to any action on
preservation;
it is prohibited to use gasoline, solvents and other chemical agents for
cleaning the controller casing, they may cause damage to the unit casing. We
recommend to use soft cotton cloth;
it is prohibited to use the controller with damaged cables (wires); the damaged
cable shall be replaced by a special service company, the cable shall be new with the
same parameters as the original one;
all service operations except for cleanup, replacement of safety appliances
and parameter adjustment shall be performed by the certified service center or the
manufacturer’s service company.
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Picture 1 - AIR BIO Hookup Diagram
Picture 2 –Controller Back Panel
1-Hot Water Supply sensor.
2-Central Heating sensor.
3-Basket sensor.
4-Flue gas sensor.
5-Burner connecting cord.
6-Controller power supply.
7-Room thermostat connecting cord.
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1.3 AIR BIO PID Application Benefits
If using AIR BIO PID Control Unit for the solid fuel boiler the operator gets the
following advantages:
fuel significant saving; because there is a capability to control burning
intensiveness;
capability to adjust Hot Water Supply temperature;
capability to adjust Central Heating temperature;
capability to adapt boiler operation to different types of fuel;
safety: if Central Heating heat carrier starts boiling or temperature sensor
breaks, the safety system described in Item 3.3 is actuated.
ecology: low level of dust and gases harmful for the environment, low
temperature of flue gases.
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2 DESCRIPTION AND OPERATION
2.1 Description of the Controller components and control elements
Picture 3 –Controller External View
Power switch is intended for switching ON/OFF AIR BIO PID Control unit.
Safety fuse connector; thermal fuse is installed into the connector. The
connector is located on the external panel of the unit to simplify the process of safety
fuse replacement.
Control unit screen displays the boiler operation mode. When entering the
«MENU» it displays the menu items and modes for setting up the respective items.
Multifunctional control element (encoder) includes the menu item selection
button and a dial to go through the menu. Dial turning on the main screen –change of
settings of central heating temperature. By pressing the dial (encoder) you will switch
on the controller menu.
2.2 Main Display View and Description
AIR BIO PID Controller display shows boiler operation current status (Picture 4):
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Picture 4 –AIR BIO PID Main Display
2.3 Boiler Temperature Setting
Boiler temperature setting is carried out by turning an encoder dial.
Picture 5 –Boiler Temperature Change
Decrease of the boiler temperature value up to the point when icon
appears on the display will result in boiler switch off. This function is applied in case if
the second system which warms water (hot water supply) is used in the central heating
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system. (This function is used in summer time only. This function is impossible if the
hot water supply temperature sensor is not hooked up to the controller).
2.4 Boiler Temperature Adjustment (hot water supply)
For changing boiler heating parameters it is required to go to the Controller
menu (Picture 6):
Picture 6 –Controller Menu
By turning an encoder dial, select icon, , «Hot Water Supply Setting».
When pressing on a dial the boiler setting menu will open (Picture 7).
Hot Water Supply operating parameters are set in this menu. Boiler heating
temperature - from 40°Сto 80 °С, with a step of 1°С; pump hysteresis –1°Сto 10°С,
with a step of 1°С.
Picture 7 –Hot Water Supply Parameter Menu
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