Bioprom H-0160 Bedienungsanleitung

bioprom.com.ua

Smoke Exhauster H-0160

For Chimney Flues with Diameter of 160 mm

Operation Manual КБХ

EX001.0160.00.00 РЭ

Contents

INTRODUCTION

................................................................................................................................................................ 3

1PRODUCT DESCRIPTION

.............................................................................................................................................................….3

1.1 Purpose

................................................................................................................................................................ 3

1.2 Technical Characteristics

.................................................................................................................……………………………… 5

2DELIVERY SET

.................................................................................................................................................................6

3OPERATION CONCEPT

.................................................................................................................................................................6

4SAFETY MEASURES

.................................................................................................................................................................6

5INSTALLATION

.................................................................................................................................................................6

6TECHNICAL MAINTENANCE

................................................................................................................................................................ 7

6.1 Technical maintenance procedure

................................................................................................................................................................ 7

6.2 Storage instructions

………………………………................................................................................................................. 8

7FAILURES AND TROUBLESHOOTING PRACTICE

.................................................................................................................................................................8

8WARRANTY OBLIGATIONS

................................................................................................................................................................ 9

WARRANTY TICKET

.............................................................................................................................................................. 10

RECORDS ON TECHNICAL MAINTENANCE PERFORMED

.............................................................................................................................................................. 12

TICKET ON PUTTING INTO OPERATION

.............................................................................................................................................................. 13

FOR NOTES

.............................................................................................................................................................. 14

Introduction

The present Operation Manual EX0160.00.00 is intended for familiarizing

consumers with the technical data for Exhauster H-0160 Smoke Exhauster as well

as with instructions on installation, preparation for work, and technical

maintenance.

Prior to start of work and use of the Smoke Exhauster it is necessary to

follow the operating procedures issued by the manufacturing plants for the supplied

equipment in addition to this Operation Manual.

Works on installation and adjustment can be performed by the owner of the

unit while meeting the requirements of the basic safety rules. The installation work

shall be carried out only when the unit is disconnected from the mains.

Due to continuous enhancement of the structure (construction) of Smoke

Exhausters as well as their manufacturing technology this Operation Manual might

contain some discrepancies in terms of description of the product (unit) and the

unit itself, and such discrepancies do not impact on the unit efficiency,

performance data, and mounting dimensions.

1Product Description

1.1 Purpose

Exhauster H-0160 Smoke Exhauster is intended for operation on chimney

flues with diameter of 160 mm. The Smoke Exhauster is widely used in heating

systems to ensure uninterrupted and smooth operation of the boiler especially at

start as well as to guarantee proper discharge of flue gases.

Efficient operation of the Smoke Exhauster is achieved owing to the

software of AIR automatic equipment as well as due to use of high-quality

materials and components of world-known and domestic manufacturers.

Basic components of the Smoke Exhauster are shown on Picture 1

Picture 1

1 - Fan R2E150-AN91-05. 2 –Smoke Exhauster H-0160. 3 –chimney flue 4 –

tie rods.

Picture 2 Smoke Exhauster Overall Dimensions

1.2 Technical Characteristics

Basic parameters of Smoke Exhauster H-0160 are shown in Table 1:

Table 1- Smoke Exhauster Performance Data

Parameter

Value

Productivity rate

200 



Power intake

32 Watt

Weight

2 kg (4 kg*)

Fan rpm adjustment

Yes (10-100%)

(_*) –weight with a fan

2Delivery Set

Smoke Exhauster H-0160 Delivery Set includes:

Table 2 –Smoke Exhauster Delivery Set.

Smoke Exhauster

-1 ea.

Fan R2e160-BG34-01

-1ea.

Stainless rods

-2 ea.

Heat-resistant gasket

-1 ea.

3Operation Concept

The Smoke Exhauster H-0160 is connected to the control unit, and this

control unit controls the smoke exhauster operation process. The Smoke Exhauster

is equipped with a blower of hot air circulation of R2E150-AN91-05AC current

what allows operating the unit easily.

4Safety Measures

Prior to carrying out of any actions associated with the smoke exhauster

clean-up or maintenance make sure that the unit is de-energized.

And in addition, turn off the heating equipment to exclude flow of flue gases

in the chimney flue.

5Installation

The Smoke Exhauster is mounted into the chimney flue of the corresponding

diameter. A hollowing is done in the chimney flue in accordance with dimensions

described in the Operation Manual or along the outline of stencil mask indicated in

the Operation Manual (89 (across the flue) :330 mm (along the flue)). Further, the

smoke exhauster outline that has a contact with the chimney flue is treated with

heat-resistant sealant material according to the rules mentioned by the

manufacturing plant and mounted into the hole with tightening tightly and sealing

the contact with a clamp.

Picture 3 Smoke Exhauster as a set

Further, the fan is connected to the automatic equipment and the Smoke

Exhauster is adjusted for proper operation.

6Technical Maintenance

6.1 Technical maintenance procedure

Switch off the smoke exhauster and let it cool down. Disconnect the power

cable. Suspend (stop) operation of your boiler or stove to exclude the flow of flue

gases in the chimney flue. Remove the smoke exhauster from the chimney flue and

remove the fan from the smoke exhauster. Remove accumulated ash from the

smoke exhauster unit using brush and vacuum cleaner. Then it is required to clear

the smoke exhauster mounting spot off any contamination (dirt) and sealant

material. The same procedure shall be carried on the smoke exhauster. Further, it

is required to assemble the whole construction (aggregate) without forgetting to put

a sealant heat-resistant cardboard between the fan and the smoke exhauster. It is

required to verify unhindered rotation of fan blades and then complete items

mentioned in Part 5 Installation. As well as replacement of sealant material shall be

carried out per recommendations of the manufacturing plant.

Technical maintenance shall be performed from time to time as dirt is

accumulated, once per two months is average normal period for the technical

maintenance.

6.2 Storage Instructions

The Smoke Exhauster shall be stored in closed heated premises in cardboard

or wooden boxes under the following conditions:

-surrounding air temperature from 0 to 40°С;

-relative air humidity of not more than 90% under temperature of 35°С. ВThere

should be no dust, fumes of acid and alkaline as well as aggressive gases in the

premises air.

Note: No special equipment or tools are required for technical maintenance

performance.

7Failures and Troubleshooting Practice

Failure

Potential Reason

Troubleshooting Method

Smoke Exhauster has

a leakage problem

Poor treatment with sealant

material

1. Carry out Item 6.1

Technical maintenance

procedure with thorough

treatment using the

sealant material.

2. Tighten tightly the

clamp.

Size of the chimney flue

does not correspond with the

model of the smoke

exhauster used.

1. Use the adapter for

your smoke

exhauster with

interim diameter

that is suitable for

your model of the

smoke exhauster.

8Warranty Obligations

The manufacturer guarantees failure-free operation of Smoke Exhauster H-

0160 for the period of 12 months starting from the date of the first startup (putting

into operation), but not longer than 24 months from the date of manufacture and on

conditions that the unit is operated properly and undergoes technical maintenance

in a timely manner.

Warranty for the fan is granted for the period of 1 year.

Warranty is valid only on the territory of the country where the smoke

exhauster was sold to a user by the authorized representative of the manufacturer.

For all issues relating to warranty a user shall go to the seller of the smoke

exhauster.

Warranty is valid:

-if a user has not incorporated (made) any changes into the smoke exhauster

configuration and construction;

Warranty does not cover smoke exhauster, as well as defects occurred through:

-user’s fault due to violation of operation rules for the smoke exhauster;

-willful damage;

-repair (or attempt to repair) performed by an unauthorized individual;

-power outages;

-natural disasters (lightning strike, fire, flood, submergence, etc.).

The list of authorized representatives of the manufacturing plant can be

found on website of LTD «Bioprom Company Kharkov» bioprom.ua.

The manufacturer reserves the right to incorporate changes into the

construction (smoke exhauster configuration) that do not worsen performance data.

Company-manufacturer address:

126/1, Plekhanovskaya Str., Kharkov city, 61037, Ukraine

WARRANTY TICKET

Smoke Exhauster Model

Exhauster H-0160

Product Number

_____________________

Date of Sale

_____________________

Name of Company-Seller

_____________________

Date of installation/putting into operation _____________________

Owner details

Installer name and signature

Name _____________________

_____________________

Tel._______________________

_____________________

City ______________________

_____________________

Street/House _______________

_____________________

# _______________________

For all issues relating to warranty and post-warranty service,

please feel free to contact us at the address of: 126/1,

Plekhanovskaya Str., Kharkov city, 61037.Telephone of

Service Center: +38(095)654-67-19, +38(098)232-52-15

http://bioprom.ua/

Е-mail –no12service@bioprom.com.ua.

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