BioZone BASIC SS 10G Bedienungsanleitung
BIOZONE BASIC SS 10G
USER MANUAL
OZ-3G / OZ-5G / OZ-7G / OZ-10G / OZ-15G
Before installing and operating, please read the user manual carefully.
Please keep this user manual for future reference.
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NOTE
● The ozone generator should be installed in a clean and dry place with good air circulation.
● To extend the service life, please keep the ozone generator clean and keep it far from water and
moisture.
● Some components and parts indicated in this user manual and graphic illustration are available to
purchase separately. For details please refer to the user manual.
● The right to revise parameters and specifications in this manual is reserved by our company. We
reserve the right to improve and update our user manuals. All changes will be presented in new user
manual editions, however not announced in advance.
● All the illustrations in this manual are for better explanation and the images may differ from the
ozone generator purchased. Where there is deviation from the description and the ozone generator,
it should be subject to the ozone generator.
WARNING
● To avoid high-voltage injury, the external cabinet must be opened by a professional operator and
cannot be opened while the ozone generator is running.
IMPORTANT INFORMATION
● Do not use this product near high-precise electronic equipment, as electric waves may cause
mal-operation of the high precise electronic equipment and other issues.
● Special attention should be paid to the equipment as follows;
● Hearing aid, pacemaker and other electro-medical equipment, fire detector, other high-precise
automatic control equipment.
● Do not dismantle or reconstruct this product, otherwise it may lead to damage, electrical leakage and
faults in the electrical circuit.
● High moisture, penetration of water and other liquids to the generator may lead to damage, electrical
leakage and faults in the electrical circuit.
● To avoid damage on the surface of the equipment, volatile solution or organic solvent should not be
used to clean the ozone generator.
● To eliminate potential fire damage, qualified special grounding cable, reliable grounding and wire
with enough capacity are required. Qualified or trained maintenance personnel to be trained on the
use and maintenance of the ozone generator.
● While the ozone generator is running, workers are not permitted to work in a space with high
concentrations of Ozone. To work in a space with over-standard Ozone concentrations, protective
measures must be taken.
● Keep in mind that maintenance can only be carried out when the equipment is off power and air
pressure is completely released.
● Make sure the lines of electricity, gas, water, inlet and outlet air pipes are properly connected.
OPERATION ENVIRONMENT OF THE OZONE GENERATOR
● There shall be no flammable and explosive gas and conductive powder dusts in the room
● Not permitted to install the ozone generator in a place where alkaline air is easy to leak or with risk of
explosion.
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● Indoor installation only, with electrical power supply of 220V/50Hz AC power or 110V50-60Hz.
● Ambient temperature: -10 degrees celsius to 37 degrees celsius.
● Ambient humidity: 90%
● The ground for equipment installation must be horizontal, and the equipment shall be placed on the
ground and steadily supported.
On installation, there must be a draft fan or air conditioner to keep the air dry and the operating environment
well ventilated.
DISCLAIMER
● To those natural disasters beyond our control or responsibility, such as earthquake, fire, flood, or
losses caused by behaviour or accident, including misuse by the user, intentionally or unexpectedly,
in these accidental or other abnormal occurrences, we will not take any responsibility.
●
● To those losses brought by improper operation of the product, such as profit loss of the company,
production suspension, etc. we will not be responsible.
● We are not responsible for the event that the sterilisation standards can’t be met because of
improper operation or machine fault.
● We are not responsible for losses caused by not operating according to this user manual.
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CONTENTS
PREFACE 4
COMPOSITION 7
Table 2 Technical parameters 7
EXTERNAL APPEARANCE 8
INTERNAL STRUCTURE 9
MAINTENANCE 9
GENERATOR IMAGE AND INSTRUCTION WITH INTERNAL HEATING AND DRYING TUBE 10
Instruction for heating and drying tube 10
OPERATION AND CONNECTION METHOD OF OZONE GENERATOR WITHOUT AIR DRYING
AND OXYGEN APPARATUS 11
OPERATION AND CONNECTION METHOD OF OZONE GENERATOR WITH AIR-DRYING OR
OXYGEN APPARATUS 11
Notice items while using silica gel drying tank 11
Ozone generator with inner heating-drying tank 12
Supplying oxygen to ozone generators with oxygen generators. 12
To supply oxygen to ozone generator with oxygen cylinder 12
FAULT INSPECTION AND ANALYSIS 12
Power connection failure 12
No output from ozone outlet 13
SERVICE MANUAL 13
SERVICE AND WARRANTY 13
PREFACE
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As one of the most powerful oxidants. Ozone Is a colourless gas with little offensive smell of grass, and is
generally -admitted environmentally friendly disinfectant.Ozone is the Allotropes of oxygen, with the same
element composition but different structural appearance. Their performances are quite different. Ozone
shows very powerful oxidation capacity. Oxidation reduction potentials of different materials are shown in
Table 1
NAME AND
MOLECULAR FORMULA
STANDARD
ELECTRODE
POTENTIAL (VOLTAGE)
NAME AND
MOLECULAR
FORMULA
STANDARD
ELECTRODE
POTENTIAL (VOLTAGE)
Fluorine F2
2.87
Permanganic acid ion
MnO4
1.67
Ozone O3
2.07
Chlorine Dioxide
CLO2
1.50
Hydrogen Dioxide
H2O2
1.78
Chlorine CL2
1.36
Ozone is used in four fields
● Water treatment
● Chemical oxidation
● Food processing
● Medical treatment
Water Treatment
Ozone can effectively and rapidly kill bacteria, viruses and other microbes in water, completely remove
organic compounds and other pollutants, but not bring about secondary pollution. There will be chloroform,
bromine dichloromethane, carbon tetrachloride and other chloridized organics (THM) with carcinogenicity, if a
polluted water source is treated by chlorinating. Using ozone in treatment, there will be no secondary
pollutant. Sewage treatment includes civil sewage, industrial sewage and medical sewage, with the main
purse of sterilizing, removing pollutants, decolorizing and eliminating stin to meet discharge standard.
Treating swimming pool water with ozone, the water will be limpid and transparent, and some problems
caused by using chlorine, such as yellow hair and stimulation on eyes, skin and respiratory tract will be
thoroughly settled. Its effectiveness and advantage have been generally accepted.
The Cooling Tower Association of USA has recommended using ozone to treat cooling recycled water to
reduce and remove incrustations, disinfect and eliminate algae, prevent corrosion and stabilize water quality.
Chemical oxidation
Ozone has been used in chemical engineering, petroleum, paper making, textile, pharmaceutical, spice and
other industries, as an oxidant catalyst and refining agent. The powerful oxidation capacity of ozone can
easily break carbon chains in alkenes, alkyne organics and partially oxidize them to form new chemical
compounds. In purifying biological and chemical air pollutants, stink in factories processing furs, coating
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enterics and fish, polluted gas rubber and chemical factories can all be decomposed and eliminated by
ozone. Ozone works as a catalyst in pesticide synthesis, but to some pesticide remains, it can also oxidize
and decompose them.
Food Processing
Given its powerful sterilization capacity and advantage of zero polluted remains, ozone is widely used in the
food processing industry for disinfection and stink removal, mould control and refreshing. Food and drug
administration revised the stipulation that always deemed ozone as food additive and limited its use in April
1997, allowing the use of ozone in food processing and storage without authorization. It has great influence
in enhancing technical progress and improving food quality.
Medical Treatment
It is mainly used for air sterilization in sickrooms and operating rooms that ozone is generalized in China, but
many therapeutic researches have been conducted abroad. Physicians and dentists in Germany,
Switzerland, Russia, France and Italy have applied ozone in treatment for many years, such as using ozone
water in oral operations and artificial teeth mounting to keep cavity germ free, treating cancer with ozone and
radiation therapy combined, drinking ozone water to cure gynecological diseases and injecting ozone to cure
fistula, piles and varicosity etc.
Proper Use of Ozone is Safe and Harmless
As a gaseous sterilant, ozone can effectively kill viruses, bacteria, mould and other microbes depending on
its oxidation capacity. Like an antiseptic, it will cause certain physiological reactions and even damage, but
the amount is much less than normal antiseptics and is easier to protect. On smelling its specific odor, the
mucous membrane in the respiratory tract will respond causing dry mouth and cough, strong stimulation will
cause sore throat and lassitude, it will need a few hours to recover, but there is still no cause of death caused
by ozone. As an antiseptic with vigorous sterilisation capacity, ozone can automatically decompose, leaving
no remaining pollution. Discomfort will immediately vanish once leaving the site, and it's hard for
formaldehyde, peroxyacetic acid, potassium permanganate and other common antiseptics to match.
Industrial health in standards for ozone: International Ozone Association: 0.1PPm, contact period 10 hours.
USA: 0.1PPm, contact period 8 hours. Germany, France, Japan: 0.1PPm China PR: 0.15
INTRODUCTION OF OZ SERIES OZONE GENERATOR
IGBT technique (from Germany Infineon Technologies AG) is adopted in this series of ozone generators.
Ozone is generated by corona discharge, and the discharge chamber is composed of de-hydroxy tube-form
generators. Particular anto-backwater design makes its service life much longer than that of ordinary
factories. Modular design is adopted in electrical circuits. Dielectric element, pipeline and fastening for
conveying ozone are all ozone resistant to ensure long service life, enough corona density, low temperature,
and much higher ozone concentration.
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COMPOSITION
Generator unit (electrical circuit board, high voltage generator, discharge chamber), stainless steel external
cabinet, 65L air pump (maybe some products are not equipped with 65L air pumps), ammeter, 150 type fan
from Taiwan, connection tube line, ozone regulating apparatus, indicating light.
TECHNICAL PARAMETERS AND PRODUCT IMAGES
(There may be changes in the parameters and product images)
Technical parameters
TYPE
PARAMETERS
OZ-3G
OZ-5G
OZ-7G
OZ-10G
OZ-15G
Ozone yield with
oxygen source input
(g/h)
3
5
7
10
15
Amount of oxygen
input
(l/min)
2
3
5
5
6.5
Ozone yield with dry
air source input
(g/h)
2.5
3.5
3.5
5
7.5
Cooling style
Air cooled
maximum ozone
concentration
(g/m3)
Oxygen source: 25 - 50 Dry Air source: 5 - 15
L x W x H mm
345 x 215 x
520
345 x 215 x 580
Weight Kg
11
12
12
13
13
Power W
140
160
160
180
200
Max operating
current
<0.3A
<0.35A
<0.40A
<0.45A
<0.55A
Interface Sizes
6.5mm Ozone resisting soft conduct 5mm*8mm
along with equipment delivery is for choice
Power Source
220V 50HZ (in China) 110V 50 - 60HZ (Some regions abroad)
Gas Source
Oxygen cylinder or Oxygen generator must be <0.2MPa (2kgf/cm2); medical
oxygen pressure regulator is required to be adopted while using oxygen source;
input pressure of compressed air should meet standard, otherwise pressure
regulator is necessary; input oxygen source must refer to and meet relevant
standard.
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EXTERNAL APPEARANCE
External appearance
1
Switch for air pump (if eligible pressure
compressed gas source is supplied
from outside, there may not be air pump
integrated)
9
Oxygen inlet 6.5mm Ozone resisting soft duct
5mm*8mm along with equipment delivery is
for choice
2
Power switch for whole equipment
10
Power line
3
Ozone regulating turn button
11
Fuse tray 5A fuse
4
Ammeter
12
Fan fence net Regular maintenance: clean
once every 1-3 months
5
Ozone aworking indicating light
13
Certificate on delivery
6
Air pump working indicating light
14
Equipment code (some are printed on
external shell) Every unit has a unique code,
which has been recorded by our company
before delivery. Do not remove the code, it is
necessary for warranty and repair service.
8
7
Air outlet 06.5mm Ozone resisting soft
duct 05mm*8mm along with equipment
delivery is for choice
15
Table of technical parameters
8
Ozone outlet 0.65mm Ozone-resisting
soft duct 5mm*8mm along with
equipment delivery is for choice
INTERNAL STRUCTURE
Fig.5 Internal structure
Table 4 Illustration to internal structure
16
Regulation resistance for current
regulating
20
Circuit board
17
Inlet pipe to ozone generator tube
(PVC-U pipe)
21
65L air pump (maybe some products are
not equipped with 65L air pumps)
18
Ozone generator tube
22
outlet pipe to ozone generator tube
(PVDF pipe)
19
High-voltage unit
23
150 type fan
9
MAINTENANCE
● Daily Maintenance
● Take the two screws then wash the fan cover
● After working for some time, dust will clog the stainless steel fence which is used to filter the air,
causing insufficient heat dissipating and damaging the equipment. Periodically wash, once every two
weeks as necessary. In clean environments, the period between cleaning can be longer.
● Special reminder : normally, the generator tube cannot be opened or cleaned. If the generator
cannot work because of an abnormal operation or installation, our company will not take
maintenance responsibility. Be sure that you have enough professional technique before cleaning,
otherwise, please contact your local distributor or after sale service department of our company.
● If an unclean air source is input or the equipment has been working for more than 12 months, there
may be dust attached on the surface of the discharge tube inside the discharge chamber, which will
clog discharge space and lead to insufficient discharge, causing yield of ozone drop. Then the ozone
generator tube should be cleaned.
● Cleaning method: Dismantle generator tube 18; input cleaning liquid (such as all purpose cleaner /
dishwashing liquid) input washing water with some pressure repeatedly till clean, then dry.
GENERATOR IMAGE AND INSTRUCTION WITH INTERNAL HEATING AND DRYING TUBE
Notice: The heating and drying tube will be included only according to your requirement at an extra cost. The
standard ozone generator does not include the heating and drying tube.
Picture 8 Instruction of Product with heating and drying tube
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Dieses Handbuch passt für folgende Modelle
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Andere BioZone Luftreiniger Handbücher
