BIRO 11 Service-Handbuch
PTCT 11
001-2-18-24 B
IMPORTANT NOTICE
This Manual contains important
safety instructions which must
be strictly followed when using
this equipment.
MODEL 11 POWER MEAT SAW
OPERATING AND SERVICE MANUAL
TABLE OF CONTENTS
Page
NOTICE TO OWNERS AND OPERATORS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY TIPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
TO PROCESS PRODUCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
CLEANING PROCEDURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
WALL CHART (Item No. 671) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
PARTS DIAGRAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-19
WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
WARNING LABELS ON MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
WEARABLE SAW PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
PARTS LIST/ORDERING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PARTS ASSEMBLIES LIST /ORDERING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
OPERATOR’S SIGNATURE PAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
LIMITED WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
SWITCH ASSEMBLIES AND SERVICE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
22
NOTICE TO OWNERS AND OPERATORS
This Manual contains a number of safe practices in the SAFETY TIP section. Additional warnings are
placed throughout the Manual. Warnings related to your personal safety are indicated by:
Warnings related to possible damage are indicated by:
The descriptions and illustrations contained in this manual are not binding.
The manufacturer reserves the right to introduce any modication without
updating the manual.
OR
BIRO’s products are designed to process food products safely and efciently. Unless the operator is
properly trained and supervised, there is the possibility of a serious injury. It is the responsibility of the owner
to assure that this machine is used properly and safely, strictly following the instructions contained in this
Manual and any requirements of local law.
BIRO also has provided a wall chart to be posted near the equipment. If any warning label, wall chart, or
Manual becomes misplaced, damaged, or illegible, please contact your nearest Distributor or BIRO directly for
a replacement.
Remember, however, this Manual or the warning labels do not replace the need to be alert and to use
your common sense when using this equipment.
- NOTE -
A copy of this manual is included with each Model 11 Saw.
No one should use or service this machine without proper training and supervision. All operators should
be thoroughly familiar with the procedures contained in this Manual. Even so BIRO cannot anticipate every
circumstance or environment in which its products will be used. You, the owner and operator, must remain alert
to the hazards posed by the function of this equipment, particularly the SHARP MOVING BAND TYPE SAW
BLADE. No one under eighteen (18) years of age should operate this equipment. If you are uncertain about a
particular task, ask your supervisor.
1
This Manual applies to machines with serial number 6753 and higher, except where noted.
2
SHARP MOVING BAND TYPE SAW BLADE
TO AVOID SERIOUS PERSONAL INJURY
SAFETY TIPS
NEVER Touch This Machine Without Training and Authorization By Your Supervisor.
ALWAYS Read Operation and Parts Manual BEFORE Operating, Cleaning or Servicing.
ALWAYS Keep Hands Clear of Sharp Band Type Saw Blade and Other Moving Parts.
ONLY Use a Qualied Electrician to Install According to Local Building Codes: Machine
MUST Be Properly Grounded.
ONLY Install on Level, Non-Skid Surface in a Clean, Well-Lighted Work Area Away From
Children and Visitors.
DO NOT Attempt to Operate This Machine Until it has Been Inspected and Demonstrated by
the Seller - Recognized BIRO Representative.
DO NOT Alter or Modify This Machine in any Way From its Original Form. This Machine in
its Original Form Meets the Intent of O.S.H.A. Applicable Standards.
NEVER Operate with Saw Guide Bar with Saw Guard in the Raised Position or the Saw Guard
Removed from the Saw Guide Bar.
ALWAYS Adjust the Saw Guide Bar with Saw Guard to Within ½” of Product to be Cut.
ALWAYS Use Safety End Cut Pusher Plate for Smaller Products or The Last Cuts of Product.
DO NOT Use This Machine for Non-Food Products.
DO NOT Use This Machine to Cut Pigs Feet.
DO NOT Wear Gloves While Operating.
ALWAYS Turn Off, Unplug From Power Source and Perform Lockout/Tagout Procedure to
This Machine BEFORE Removing Shrouds, Removable Guards, Covers, Doors, Fences or
Panels for Cleaning, Servicing or Any Other Reason.
NEVER Leave Machine Unattended While the Saw is Running.
PROMPTLY REPLACE Any Worn or Illegible Warning Labels.
USE ONLY BIRO Parts and Accessories Properly Installed.
3
ITEM NUMBER 671
WALL CHART “BAND SAW SAFETY GUIDELINES”
ATTACH TO WALL IN VICINITY OF MACHINE IN EASY VIEW OF OPERATOR
4
INSTALLATION
• ALWAYS Use Qualied Technician and Electrician for Installation.
• ALWAYS Install Equipment in Work area with Adequate Light and Space.
• ONLY Operate on a Solid, Level, Non-Skid Surface.
• NEVER Operate with the Saw Guide Bar with Saw Guard in the Raised Position or the Saw
Guard Removed from the Saw Guide Bar.
• ALWAYS Adjust Saw Guide Bar with Saw Guard to Within ½” of Product to be Cut.
• NEVER Operate Without all Warning Labels Attached and Wall Chart Posted.
1. Read this Manual thoroughly before installation and operation. Do not proceed with installation and
operation if you have any questions or do not understand anything in this Manual. Contact your local
Distributor, or BIRO rst.
2. Install machine on a level, solid, non-skid surface in a well-lighted work area away from children
and visitors.
3. To assemble meat gauge plate (Item No. AS10275) to the machine; Loosen the lock knob
(Item No. 272-7-1) on the right side meat gauge bracket. Raise the meat gauge gear rack
(Item No. S10272) and slip the meat gauge plate over the gear rack. Lower the gear rack back to its
original position, tighten lock knob. Keep gear rack well oiled with food grade oil to ensure free
movement.
4. The aluminum head (Item No. 10005) comes detached from the base. Slip the head into the slide gibs
(Item No. 260) located on the back of the base structure. Make sure the slide gibs are oiled or greased to
ensure free vertical movement of the head structure.
TO AVOID SERIOUS PERSONAL INJURY
PROPERLY INSTALL EQUIPMENT IN ADEQUATE WORK AREA
5. Place removable nger lift with saw guard assembly (Item No. A211MS-AL) on the saw guide bar (Item No.
116-13) and fasten in place with nger lift fastener knob (Item No. 211Q).
5
WIRING MOTOR
a. Interchange of motor current is made in motor outlet box. Leads are properly marked. Changing
instructions are on motor plate or motor box outlet box.
b. All cutters are wired 220 volts unless otherwise specied. Be sure motor specications (voltage, cycle,
phase) match power supply line. Be sure line voltage is up to specication.
c. Connect leads to machine in a manner that will be approved by local electrical inspectors.
d. We recommend no less than No. 12 Ga. wire. If the leads are too light, machine may not have sufcient
cutting power and/or speed.
e. The V-belt is packed loose in machine to prevent deformation, and must be installed on pulleys at time of
wiring motor.
f. The BIRO Manufacturing Company is not responsible for permanent wiring, connection or installations.
NOTE TO OWNER AND ELECTRICIAN: IF THIS MACHINE IS NOT CORD
AND PLUG CONNECTED TO THE ELECTRICAL SUPPLY SOURCE, THEN
IT SHOULD BE EQUIPPED WITH, OR CONNECTED TO, A LOCKABLE,
MANUALLY OPERATED DISCONNECT SWITCH (OSHA 1010.147).
SHARP SAW BLADE. HANDLE WITH EXTREME CAUTION.
7. The stationary platter (Item No. A10163-1) is placed on top of the base structure and held in place by two
push-pull hold down rods (Item No. 10212W), located at the rear of the base.
8. The sliding meat carriage assembly (Item No. A10155) is installed by turning the movable stop assembly
(Item No. A200) clockwise. After the carriage assembly is in the channel for operation, turn the movable
stop counterclockwise to lock.
6. Placing blade on cutter: Hang upper wheel assembly (Item No. A10003U335) on the hinge bracket
(Item No. S71-0). Lift the nylon ller (Item No. 177). Hang blade on the upper wheel and hold with right
hand. With the left hand force the back of the blade between the front blade cleaners (Item No. 131), located
below the nylon ller. Lower the nylon ller and insert the back of the blade in the upper saw guide (Item
No. 602B). The blade has already dropped over the lower wheel. With right hand force the back of the
blade between the rear blade cleaners. The blade is now ready to be tightened. Press down on the ratchet
arm (Item No. 10-1) located at the rear of the base structure. Turn the upper wheel slowly by hand to ensure
proper tracking of the saw blade on the wheels. Tighten to proper tension. When the tension gauge (Item
No.197), located at the bottom rear of the head becomes tight laterally the blade is at proper tension.
9. Post SAFETY TIPS wall chart within easy view of operator. Keep Manual available to operator.
10. Machine MUST be properly grounded. Use qualied electrician to install according to building codes.
KEEP HANDS CLEAR OF SHARP MOVING BAND TYPE SAW BLADE
6
11. Make sure saw guide bar with saw guard is in its lowest position. Close head and base doors.
13. Watch for proper tracking of blade. Back of the blade should be centered in hole in saw guide in stationary
bar (Item No. S119A). Push the toggle switch to stop or press stop button to stop the machine.
15. Contact your local Distributor or BIRO directly if you have any questions or problems with the installation
or operation of this machine.
14. Check placement of all warning labels, wall chart and Manual. Machine is ready for trained operators to
process product.
WARNING LABELS
FOR BIRO POWER MEAT SAWS
Item No. 653PC-SPItem No. 653PC-E
Item No.
708
NOT TO SCALE
Item No. 710
12. Push the toggle switch to start or press start button and check for proper phasing of motor. Blade should be
traveling down through the saw guide.
7
OPERATION
SHARP MOVING BAND TYPE SAW BLADE
TO AVOID SERIOUS PERSONAL INJURY
ONLY Properly Trained Personnel Should Use This Equipment.
ALWAYS Keep Hands Clear of Band Type Saw Blade and Other Moving Parts.
NEVER Operate with Saw Guide Bar with Saw Guard in the Raised Position or the Saw Guard
Removed from the Saw Guide Bar.
ALWAYS Adjust the Saw Guide Bar with Saw Guard to Within ½” of Product to be Cut.
ALWAYS Use Safety End Cut Pusher Plate for Smaller Products or The Last Cuts of Product.
DO NOT Wear Gloves While Operating Machine.
ALWAYS Turn Off, Unplug from Power Source and Perform Lockout/Tag Out Procedures Before
Cleaning, Servicing or When Not in Use.
NEVER Leave Machine Unattended While the Saw is Running.
NEVER Operate Without All Warning Labels Properly Afxed to Machine and Wall Chart Posted.
A. TO PROCESS PRODUCT
1. Before starting power saw, adjust saw guide bar with saw guard to within ½”(13 mm) of product to be cut.
E
R
G
N
A
D
DO NOT Tamper With, Bypass, Alter or Modify this Equipment in Any Way From Its Original Condition.
8
2. Make sure all doors are closed and locked.
DO NOT WEAR GLOVES WHILE OPERATING
3. Adjust meat gauge plate forward to desired thickness of cut.
4. Push the toggle switch to start or press start button and watch blade for proper tracking.
5. Stand in front of the power saw, place product on the meat carriage. Pay attention to position of your
hands. Keep hands clear of moving band type saw blade. Leaning lightly against the scalloped front edge
of meat carriage, hold the product rmly in right hand with product face ush against the meat gauge plate.
Move the meat carriage from right to left at a steady rate until fully past the saw blade. Use left hand to
remove and stack cut product, NEVER REACH IN FRONT OF BAND TYPE SAW BLADE. On the
return stroke, pull the product slightly toward you to clear the blade.
NEVER REACH OR GRAB FOR PRODUCT IN FRONT OF
MOVING BAND TYPE SAW BLADE
6. ALWAYS use the Safety End Cut Pusher Plate (Item No. 256P) for smaller products or the last cuts of
product. The pusher plate is supplied as standard on all BIRO power saws.
7. When nished cutting, push the toggle switch to stop or press stop button.
Perform lockout/tagout procedure.
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B
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