BLACKHAWK! Talon 190 3.0 Bedienungsanleitung
Engine Guide and
Maintenance Manual
BlackHawk Paramotors USA Inc.
Phone: (209) 418-5990
Email: Team@BlackHawkParamotor.Com
Address: 8591 Hogan Dam Road Valley Springs CA 95252
Engine Manual Version 1.00 – Last Updated Apr 12, 2019
Engine Manual Talon 190 and Lite 125 Ver .99b 4/08/2019
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Thank You from BlackHawk…
Thank you for choosing BlackHawk Paramotors. We strive to produce the finest Paramotor
Engines available, and hope the Lite 125 and Talon 190 will provide you with years of amazing
flight experiences. This manual will provide the necessary information to properly care for your
engine. Please read this entire manual before using your Paramotor. A thorough understanding of
this manual will help to keep you safe and maximize the engines full life span.
Please retain a copy of this manual for future reference, and to pass it down to the next owner,
should you decide to sell this Paramotor.
Fly safe, and enjoy all this sport has to offer.
-The BlackHawk Team
SAFETY NOTICE:
This sport is as safe as YOU make it. By purchasing BlackHawk equipment, you are fully responsible
for being a certified Paramotor Pilot, and accept all risks inherent with this type of activity (including
possible serious injury or death). Using this equipment in any other way than what it was originally
designed for and/ or intended use greatly increases these risks. BlackHawk Paramotor USA Inc., it's
employees, representatives, or dealers, shall not be held liable for personal, third party, or property
damages or injuries in any way.
Note: BlackHawk is not accountable or responsible for the engine work that you perform on your or
any other Paramotor engine. If you damage your Paramotor while you are performing the work on it,
then you are accountable for the damage. If you feel you are not qualified to perform the work, then
please contact us or a qualified BlackHawk Dealer for assistance.
Note: If you do not fully understand all the contents of this manual, contact your primary Powered
Paragliding Instructor or qualified BlackHawk Dealer prior to use. Pilot safety is paramount and our
first priority.
Note: Make sure you completely read and fully understand the entire contents of this Lite 125 and
Talon 190 Engine manual prior to using this equipment in any way.
Engine Manual Talon 190 and Lite 125 Ver .99b 4/08/2019
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Table of Contents
Thank You from BlackHawk… .................................................................................................................. 2
SAFETY NOTICE:..................................................................................................................................... 2
Preface:....................................................................................................................................................... 6
Lite 125 Engine Component List................................................................................................................ 7
Talon 190 Engine Component List ............................................................................................................. 7
The Basics of How a 2-Stroke Engine Works............................................................................................. 8
How to use a Torque Wrench.....................................................................................................................11
How to set the Torque Wrench...............................................................................................................11
How to Store the Torque Wrench.......................................................................................................... 12
Fuel to Oil mixture.................................................................................................................................... 13
How to Use the Fuel Mixture Jar.......................................................................................................... 13
Using a Tachometer and Temperature Sensor........................................................................................... 14
Temperature Sensor .............................................................................................................................. 14
Tachometer Sensor................................................................................................................................ 14
Tips and Tricks to keep your 2 stroke motor fine-tuned: .................................................................... 15
Torque Settings for each Engine ........................................................................................................... 15
Propeller Bolts .................................................................................................................................. 15
Cylinder Head Bolts.......................................................................................................................... 16
Cylinder Head Temperature .................................................................................................................. 17
125 Lite Engine Temp Specs: ........................................................................................................... 17
Talon 190 Engine Temp Specs:......................................................................................................... 17
What to Adjust if your Engine is running to HOT ............................................................................. 18
Spark Plug:........................................................................................................................................ 18
Elevation Change:............................................................................................................................. 18
Inlet Carb Filter could be clogged: ................................................................................................... 19
Vacuum Leak around the engine:...................................................................................................... 19
Spark Plug............................................................................................................................................. 20
Spark Plug 15-min Flight Check....................................................................................................... 20
Spark Plug Pictures for Lean to Rich running Engines .................................................................... 21
How to Start and Stop your Paramotor ..................................................................................................... 23
Prime the Carburetor:............................................................................................................................ 23
Carburetor Primer with a Zip Tie:..................................................................................................... 23
Prime the Fuel to the Carburetor:...................................................................................................... 23
Engine Manual Talon 190 and Lite 125 Ver .99b 4/08/2019
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How to Stop the Paramotor Engine with the Kill Switch ..................................................................... 25
Starting Your Paramotor........................................................................................................................ 25
Electric Starter: ................................................................................................................................. 25
Pull Start: .......................................................................................................................................... 26
Starting the Paramotor after it has been Primed ............................................................................... 26
When to Store your Paramotor ............................................................................................................. 27
Short Term Storage – Less than 30 days........................................................................................... 27
Best way to Store your Paramotor .................................................................................................... 27
Long Term Storage – More than 30 days.......................................................................................... 27
Tips and Tricks when you motor won’t start ............................................................................................ 28
2-Stroke troubleshooting....................................................................................................................... 28
Step 1 – Check the Air ...................................................................................................................... 28
Step 2 – Check the Spark Plug.......................................................................................................... 28
Step 3 – Check the Fuel / Carburetor................................................................................................ 29
Engine Maintenance.................................................................................................................................. 31
Maintenance Window for Active Pilots ................................................................................................ 31
Maintenance Window for Seasonal Pilots ............................................................................................ 33
Break In a New Paramotor Engine ........................................................................................................... 34
Carburetor Check.................................................................................................................................. 34
Startup................................................................................................................................................... 36
Mid-Range to Idle RPM Test ................................................................................................................ 36
Engine RUN-IN Test............................................................................................................................. 37
Full Power RPM Test............................................................................................................................ 37
Post Break-In Check List...................................................................................................................... 37
Initial Break-in Period....................................................................................................................... 38
Your First Flights .................................................................................................................................. 38
15-min flights and spark plug check................................................................................................. 38
Flight Checks ............................................................................................................................................ 39
Post Flight Checks ................................................................................................................................ 39
Pre Flight Check ................................................................................................................................... 40
Troubleshooting Matrix ............................................................................................................................ 41
Engine Repair Section............................................................................................................................... 43
Carburetor Section ................................................................................................................................ 43
Zip Tie Primer Setup............................................................................................................................. 43
Engine Manual Talon 190 and Lite 125 Ver .99b 4/08/2019
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Remove the Carburetor from the Talon 190 Engine:............................................................................ 43
Re-Install the Carburetor on the Engine: .......................................................................................... 45
Talon 190 Carburetor Rebuild Kit and the diaphragms used................................................................ 46
Talon 190 Carburetor Diaphragm Replacement: .............................................................................. 46
Remove the Carburetor from the Lite 125............................................................................................ 48
Re-Install the Carburetor on the Engine: .......................................................................................... 50
Lite 125 Carburetor Rebuild Kit and the diaphragms used .................................................................. 51
Lite 125 Carburetor Diaphragm Replacement:................................................................................. 52
Carburetor Complete Rebuild Video................................................................................................. 53
Fuel Line Section .................................................................................................................................. 54
Fuel Line Replacement Instructions: ................................................................................................ 54
Exhaust Port Couplings Section............................................................................................................ 59
Warranty.................................................................................................................................................... 60
Duration of Warranty ............................................................................................................................ 60
The Following Situations Void the BlackHawk Warranty.................................................................... 60
Engine Manual Talon 190 and Lite 125 Ver .99b 4/08/2019
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Preface:
The information in this manual focuses on using BlackHawk 125 Lite and Talon 190 motors, but the
mechanical principals and maintenance techniques that we are using with our engines could be applied
to other manufacturer’s engines as long as you have those specific engine settings for what we are
discussing in this manual. If you’re a novice with motors, then 2 stroke motors can seem like they are
notorious unreliable. Any expert would disagree and say that is because you just do not understand
them. The goal of this manual is to help give you that basic understanding so that you have the most
fun with your Paramotor. We understand that not all Paramotor enthusiasts are mechanically inclined,
and that is why we have tried to explain this information in a straight forward and simple way. Is there a
more complicated way to explain this information to you, of course there is, but it’s not necessary.
One thing to keep in mind, as you become familiar with your Paramotor you will begin to understand
the characteristics of your engine, what it sounds like and how it feels as you rev your engine through
the different RPM ranges. Understanding the feel and sound of your engine as it operates normally is
important, this is quickest way to determine if something is changing with how your engine performs. If
something does not feel or sound right as you perform a pre-flight engine check, then do not fly. The
last thing you want is for your engine to fail while you are in flight.
We will say this multiple times throughout this manual as we want to make sure you understand -
BlackHawk is not accountable or responsible for the engine work that you perform on your or any other
Paramotor engine. If you damage your Paramotor while you are performing the work on it, then you
are accountable for the damage. If you feel you are not qualified to perform the work, then please
contact us or a qualified BlackHawk Dealer for assistance.
Engine Manual Talon 190 and Lite 125 Ver .99b 4/08/2019
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Lite 125 Engine Component List
1. Spark Plug
2. Cylinder Head
3. Cylinder chamber
4. Clutch and Lower
Pulley Array
5. Upper Pulley
6. Propeller Mount
7. Carburetor
8. J-Pipe
9. Expansion Chamber
10. Stinger Exhaust
Silencer
Talon 190 Engine Component List
1. Spark Plug
2. Cylinder Head
3. Cylinder chamber
4. Clutch and Lower
Pulley Array
5. Upper Pulley
6. Propeller Mount
7. Carburetor
8. J-Pipe
9. Expansion Chamber
10. Stinger Exhaust
Silencer
Engine Manual Talon 190 and Lite 125 Ver .99b 4/08/2019
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The Basics of How a 2-Stroke Engine Works
A 2 Stroke engine is the simplest form of an engine design. There are very few moving parts, and they
provide more horsepower for their size and weight compared to a 4 stroke engine. In order to
understand how to work on your Paramotor you need to understand the basics of how a 2 stroke
engine works. The explanation we provide in this manual is a simple explanation in order to provide a
person who does not understand a 2 stroke engine enough information to use this manual
competently. If you want to understand more about 2 Stroke engines, then visit the Wiki page at
https://en.wikipedia.org/wiki/Two-stroke_engine
Above is a diagram of a 2 stroke engine. You can see there are no belts, gears, or other moving parts
except for the piston and the crankcase area. The reed valves only allow the air fuel mixture to flow
into the crankcase area, and the control of the intake and exhaust ports are handled by the position of
the piston as it moves up and down in the cylinder wall.
The diagram above shows the 4 different phases the engine goes through as it performs one revolution
or cycle.
Engine Manual Talon 190 and Lite 125 Ver .99b 4/08/2019
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When thinking about the operation of a 2 Stroke motor, the piston in the diagram should start at Top
Dead Center (TDC). This is the starting and ending point of a full cycle or revolution of the engine
crankcase. Just before the piston reaches the top of the stroke (TDC) the spark plug ignites the air fuel
mixture as shown in the picture below.
The expanding mixture drives the piston downward until it begins to uncover the exhaust port. The
majority of the pressure in the cylinder is released after the port begins to open, and the burnt air fuel
mixture begins to flow out of the engine.
During the down stroke, the falling piston creates a positive pressure in the crankcase area which
causes the reed valve to close. The air fuel mixture in the crankcase is compressed until the piston
travels down far enough to uncover the intake port opening, at which point the new air fuel mixture
flows up into the cylinder chamber. As the cylinder is letting the new air fuel mixture in, the final
residual exhaust gases are pushed out of the exhaust port.
Engine Manual Talon 190 and Lite 125 Ver .99b 4/08/2019
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As the engine finishes the down stroke, the engine begins its up stroke. The piston moves up the
cylinder wall, and this will shut off the intake port first and then the exhaust port last. The piston is now
compressing the air fuel mixture in the cylinder chamber. During the up stroke, the piston creates a
vacuum in the crankcase area, and this causes the reed valve to open, and pulls the new air fuel
mixture into the engine crankcase area.
The 2 Stroke engine is now back at the beginning of its engine cycle where the piston is at TDC. The
spark plug has just fired, and the engine is just beginning its down stroke again.
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