Blodgett DFG-100 Series Anwendungshandbuch

EFFECTIVE MARCH 6 2006

DFG-100 XCEL SERIES

GAS CONVECTION OVEN

REPLACEMENT PARTS LIST

Superseding All Previous Parts Lists.

The Company reserves the right to make substitution in the event that items specified are not available.

ERRORS: Descriptive and/or typographic errors are subject to correction.

www.blodgett.com

BLODGETT OVEN COMPANY, 44 Lakeside Avenue, Burlington, Vermont 05401 USA

Telephone: (802) 860-3700 (800) 331-5842 Fax: (802) 860-3732

www.blodgett.com

SERIAL NUMBER IDENTIFICATION CODE:

RI = DFG100 XCEL

SERIAL NUMBER EXAMPLES

062001RI001T (NEW STYLE)

06/20/01 = DATE

RI = LETTER CODE FOR DFG100XCEL

001 = FACTORY SEQUENCE

T = TOP OVEN

IMPORTANT: When ordering parts, please provide the model, gas

type and serial number of the oven. The identification plate is

located above the right hand door under the ledge.

SERIAL NUMBER LOCATION / KEY:

MARCH 6, 2006 2 DFG100 XCEL

TO OBTAIN LITERATURE:

Blodgett Literature Department

800-331-5842, x2035

Fax: 802-860-3755

Email: [email protected]

www.blodgett.com

Doors Are Not Returnable

TABLE OF CONTENTS

SOLID STATE INFINITE CONTROLS ................................................... PAGE 4

SOLID STATE DIGITAL CONTROLS, 5 KEY ....................................... PAGE 5

SOLID STATE CHPRO3 CONTROLS, 14 KEY ..................................... PAGE 6

SOLID STATE IQ2 CONTROLS, 23 KEY .............................................. PAGE 7

SOLID STATE CONTROLS WITH HUMIDAIRE 5 KEY ........................ PAGE 8

HUMIDAIRE COMPONENTS ................................................................ PAGE 9

EXPLODED INTERIOR VIEW ............................................................... PAGE 10

INTERIOR COMPONENTS W/EXTERIOR VIEW .................................. PAGE 11

BURNER & PIPING COMPONENTS ..................................................... PAGE 12

GAS VALVE ASSY ................................................................................ PAGE 13

DOOR COMPONENTS .......................................................................... PAGE 14

LOWER DOOR SUPPORT COMPONENTS ......................................... PAGE 15

ACCESSORIES ...................................................................................... PAGE 16

MARCH 6, 2006 3 DFG100 XCEL

LIGHT OFF

OVEN READY

OVEN OFF

COOL

DOWN

HIGH

FAN

THERMOSTAT

OFF

TIMER

LOW FAN

HIGH RATE DISABLED WITH LOW FAN

°C

150

170

190

210

°F

230

250

270

290

150

200

250

300

325

350

375

400

425

450

475

500

525

550

275

110

130

DISCONNECT THIS PRO DUCT FROM THE

POWER SUPPLY BEFORE OPE NING THE

CONTROL MODULE

OFF

GAS SHUTOFF

80,000

BTU

60,000

BTU

ROAST

RAPID COOK

FROZEN

HEAVY LOAD

BAKE

STD. COOK

FRESH

LIGHT LOAD

SOLID STATE INFINITE CONTROLS

Ref. Part

No. No. Description

1 36546 Controller, Temperature, Solid State Modular

2 36506 Probe, Temperature, Solid State

3 18225 Timer, 60 Minute, 120V, 60 HZ

4 21068 Mode Selector Switch, 4 pos

5 36616 Knob, Replacement, all functions Qty 3

6 36602 Rate Switch

7 36376 Gas Switch, On/Off

8 18265 Indicator Light, Round, Red 28V

9 36121 Buzzer, 120V

10 20355 Transformer 115V to 24V

11 36432 Spark Box Nat & LP

12 36603 Relay, 120V

13 30662 Momentary Light Switch Kit

14 36651 Plug, for Light Switch

NOTE: For units without lights only, use this plug piece.

15 36604 Terminal Block, for controller

30503 Terminal Block, interconnecting, at rear of unit

36484 Harness, Wiring, Inf.

MARCH 6, 2006 4 DFG100 XCEL

22301 Axial Fan, Low Velocity, 115V, 60 HZ (Qty 2)

23077 Capacitor, Electrolytic 2 SP

16326 Test Cord

16 37324 Module Assy, Infinite 2 SP

36580 Harness, Rear Connecting

NOTE: Modules include everything pictured

above, except probe.

OVENS BUILT AFTER 10/22/03-

THESE PARTS WERE ADDED/CHANGED

Ref. Part

No. No. Description

1 37317 Timer, 60 Min 24V

2 37489 Buzzer, 24V

3 37090 Harness, Module Inf

4 37058 Relay, 24 V

5 R3984 Relay, DPST 24V

37334 Harness, Infinte Add-In

6 R8740 Rate Switch

37324 Module Assy, Infinte 2 SP-

Includes everything

pictured below.

HEAT PULSE HOLD

START

STOP TIME TEMP

HOLD PULSE

HIGH RATE DISABLED W ITH LOW FAN

DISCONNECTTHIS PRODUCT FROM THE

POWER SUPPLY BEFO RE OPENING THE

CONTROL M ODULE

OFF

GAS SHUTOFF

80,000

BTU

60,000

BTU

ROAST

RAPID COOK

FROZEN

HEAVY LOAD

BAKE

STD. COOK

FRESH

LIGHTLOAD

OVEN OFF

COOL

DOWN

HIGH

FAN

LOW FAN

MARCH 6, 2006 5 DFG100 XCEL

SOLID STATE DIGITAL CONTROLS

TIME & TEMPERATURE CONTROL

5 KEY DIGITAL

Ref. Part

No. No. Description

1 30658 Controller, Temperature, Solid State Digital

2 36506 Probe, Temperature, Solid State

3 21068 Mode Selector Switch, 4 pos

4 36616 Knob, Replacement, Mode

5 36617 Knob, Replacement, Adjust temperature

6 36602 Rate Switch

7 36376 Gas Switch, On/Off

8 20355 Transformer 115V to 24V

9 36432 Spark Box Nat & LP

10 36603 Relay, 120V

11 30662 Momentary Light Switch Kit

12 36651 Plug, for Light Switch

NOTE: For units without lights only, use this plug piece.

13 36604 Terminal Block, for controller

30503 Terminal Block, interconnecting, at rear of unit

36465 Harness, Wiring SSD

22301 Axial Fan, Low Velocity, 115V, 60 HZ (Qty 2)

23077 Capacitor, Electrolytic 2 SP

16326 Test Cord

36580 Harness, Rear Connecting

Ref. Part

No. No. Description

1 37090 Harness, Control

2 37058 Relay, 24VAC

37769 Harness, Probe Jumper

3 R3984 Relay, DPST 24V

6 R8740 Rate Switch

37306 Module Assy, SSD Controls

OVENS BUILT AFTER 10/22/03-

THESE PARTS WERE ADDED/CHANGED

NOTE: Modules include everything pictured below.

HIGH RATE DISABLE D WITH LOW FAN

DISCONNECT THIS PRODUCT FROM THE

POWER SUPPLY BEFORE OPENINGTHE

CONTROL MODULE

OFF

GAS SHUTOFF

80,000

BTU

60,000

BTU

ROAST

RAPID COOK

FROZEN

HEAVY LOAD

BAKE

STD. COOK

FRESH

LIGHT LOAD

OVEN OFF

COOL

DOWN

HIGH

FAN

LOW FAN

HR/MIN

TEMP

HOLD

MIN/SEC

READY

HEAT

FAN

2 3

START PROG STOP

SOLID STATE CONROLS

CH PRO 3 CONTROL

14 KEYS

MARCH 6, 2006 6 DFG100 XCEL

22301 Axial Fan, Low Velocity, 115V, 60 HZ (Qty 2)

23077 Capacitor, Electrolytic 2 SP

16326 Test Cord

36763 Harness, Rear Connecting

Ref. Part

No. No. Description

1 37087 Controller, CH Pro 3

2 36720 Probe, Temperature, CH Pro 3

3 21068 Mode Selector Switch, 4 pos

4 36616 Knob, Replacement

5 36602 Rate Switch

6 36376 Gas Switch, On/Off

7 20355 Transformer 115V to 24V

8 36432 Spark Box Nat & LP

9 36603 Relay, 120V, Hi Speed

10 R3983 Relay, 120V, Low Speed

11 30662 Momentary Light Switch Kit

12 36651 Plug, for Light Switch

NOTE: For units without lights only, use this plug piece.

13 36604 Terminal Block, for controller

30503 Terminal Block, interconnecting, at rear of unit

14 XXXXX Control Panel & Decal Assy

36465 Harness, Wiring SSD

OVENS BUILT AFTER 10/22/03-

THESE PARTS WERE ADDED/CHANGED

Ref. Part

No. No. Description

1 R3984 Relay, DPST 24VAC

2 37090 Harness, Control

3 37058 Relay, 24VAC

6 R8740 Rate Switch

37311 Module Assy, CHPRO 3 Controller

NOTE: Modules include everything pictured below.

OVEN

OFF

OVEN

OFF

GAS SHUTOFF

80,000

BTU

60,000

BTU

HEAT

HIGH

FAN

LOW

FAN

PROGRAM

HOLD COOL

DOWN

ACTUAL

TEMP

SET

TEMP

PROG TOGGLE

CLEAR SCAN ENTER

SHELF

MARCH 6, 2006 7 DFG100 XCEL

SOLID STATE CONTROLS

IQ2 CONTROL

Ref. Part

No. No. Description

1 36141 Controller, IQ2

2 36720 Probe, IQ2

3 19619 Rocker Switch, DPST, Black

4 36376 Gas Switch, On/Off

5 36602 Rate Switch

6 36446 Relay, 24V Qty 2 per oven

7 36628 Relay, 24V, Qty 1 per oven

8 36604 Terminal Block, 3 pole

9 36700 Transformer, 120/240V to 24V Step Down

10 36432 Spark Box, Nat & LP

11 36403 Decal, IQ2

XXXXX Control Panel & Decal Assy

33072 Harness, Control

22301 Axial Fan, Low Velocity, 115V, 60 HZ (Qty 2)

23077 Capacitor, Electrolytic 2 SP

16326 Test Cord

36295 Harness, Rear Connecting

12 36680 Module Assy, IQ2 Controller

NOTE: Modules include everything pictured

above, except probe.

23 KEYS

SOLID STATE CONTROLS WITH HUMIDAIRE

5 KEYS

MARCH 6, 2006 8 DFG100 XCEL

Ref. Part

No. No. Description

1 30658 Controller, temperature

2 20355 Transformer, 115V to 24V

3 30662 Momentary Light Switch Kit

4 21068 Switch, Rotary 4 Position

5 36616 Knob, Mode

6 36617 Knob, Adjust

7 36376 Switch, Gas On/Off

8 36432 Control, Ignition

9 37090 Harness, Digital

10 36602 Switch, Rate

11 37058 Relay, 24 VAC

12 19014 Light, Indicator 28 VAC Amber

36853 Harness, Humidaire

13 36854 Timer, Preset Humidaire

14 R3984 Relay, DPST 24V

15 37232 Pushbutton, Flush

37098 Harness, Rear Humidaire

37769 Harness, Jumper Probe

HUMIDAIRE COMPONENTS

MARCH 6, 2006 9 DFG100 XCEL

Ref. Part

No. No. Description

36911 Regulator and Solenoid Assy 24VAC (includes everything pictured above)

1 M0959 Fitting, Compression 1/4 x 1/8

2 R10837 Valve, Solenoid

3 R10838 Coil, Solenoid 24VAC

4 18312 Nipple, Brass Hex 1/4 x 1.38

5 18410 Tee, Brass 11/16 x 1-9/16

6 36910 Regulator, Pressure

7 18309 Elbow, Brass 1/4 Pipe 90 DEG

8 R7329 Screw, 8-32 X.5 SS PANHEAD PHIL

9 37231 Bracket, Regl & Solenoid

10 18473 Bushing, 3/4 x 1/4 Hex

18314 Thermal Switch, SPNO

32875 Tape, Gore-tex gasket

37215 Dam, Liner Bottom

18339 Cap, End

19086 Grommet, Rubber 5/8

19087 Grommet, Nylon Split

21928 Terminal, Female .250 SPA

33488 Tube, Flex 1/4 x 12"

36623 Cover, Element Opening

36909 Fitting, Compression

36931 Tube, Water Inject

4817 Clip, Thermostat Bulb

○○○○

Ref. Part

No. No. Description

1 36427 Burner Assy, In Shot NAT

1 36428 Burner Assy, In Shot LP

36420 Heat Deflector Assy

3 33171 Blower Wheel

33147 Wheel Puller

4 37453 Motor Mount & Panel Assy.

5 37022 Motor, 115V, 1PH, 3/4 HP, 2 SP

EXPLODED INTERIOR VIEW

MARCH 6, 2006 10 DFG100 XCEL

SEE PAGE 12 FOR

EXPLODED VIEW OF BURNER.

LINER

NOT REPLACEABLE

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