Blodgett KTG-E Leitfaden

KTG-E

ELECTRIC TABLE TOP KETTLE WITH MANUAL

GEARBOX TILT MECHANISM

INSTALLATION –OPERATION –MAINTENANCE

BLODGETT OVEN COMPANY

www.blodgett.com

44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone: (802) 658-6600 Fax: (802) 864-0183

S00062 Rev A (5/04)

IMPORTANT NOTES FOR INSTALLATION AND OPERATION

It is recommended that this manual be read thoroughly and that all instructions be followed

carefully.

This manual should be retained for future reference.

This is the safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all safety messages that follow this

symbol to avoid possible injury or death.

WARNING: Improper installation, operation, adjustment, alteration,

service or maintenance can cause property damage, injury or death.

Read the installation, operating and maintenance instructions

thoroughly before installing, operating or servicing this equipment.

Do not attempt to operate this unit in the event of a power failure.

Adequate clearances must be maintained for servicing and proper operation.

Intended for commercial use only. Not for household use.

NOTICE: Contact the factory, the factory representative or local service

company to perform maintenance and repairs.

TABLE OF CONTENTS

DESCRIPTION PAGE

IMPORTANT NOTES FOR INSTALLATION AND OPERATION ....................................... 2

SERVICE CONNECTIONS ...............................................................................................4

1.0 INSTALLATION INSTRUCTIONS ..............................................................................5

2.0 INTRODUCTION ........................................................................................................7

3.0 OPERATING INSTRUCTIONS ...................................................................................8

4.0 CLEANING INSTRUCTIONS ...................................................................................10

5.0 MAINTENANCE ....................................................................................................... 11

6.0 TROUBLESHOOTING ............................................................................................. 12

APPENDIX „A‟, MATERIAL SAFETY DATA SHEET ........................................................ 13

SERVICE CONNECTIONS

A ID

14 1/2 [368]

20 7/8 [530]

4X WELD NUTSP5/16-18UNC 10 [254]

12 1/2 [318]

1 1/4 [32]

2 1/8 [54] K

1 7/8 [48]

SAFETY RELIEF VALVE

ELECTRICAL CONNECTION TO BE AS SPECIFIED ON DATA PLATE

CAPACITY

10 gallons

12 gallons

MODEL

KTG-10E

KTG-12E

25 5/16

700

27 9/16

643

UNITS

45 litres

38 litres mm

CA B

438

381

406

17 1/4

DIMENSIONS

19 1/8

486

28 7/8

734

762

F JH

6 1/8

156

330102

324

12 3/4

inches

23 litres

6 gallons

KTG-6E inches

14 3/8

365

711

635

387

15 1/4

638

25 1/8

305

12 3/4

324

KTG-6E

KTG-10E

KTG-12E

MODEL

20.8

36.0

57.6

33.3

19.7

34.1

31.5

54.5

31.3

28.9

50.0

18.1

18.3

11.4

16.7

10.4

ELECTRICAL CHARACTERISTICS

208V 220V 240V 380V 415V

14.5

9.0

480V

AMPS PER LINE

12.0 3

PHASEkW

7.5 N/A

N/A

1.0 INSTALLATION INSTRUCTIONS

Immediately after unpacking, check for possible shipping damage. If the kettle is found to

be damaged, save the packaging materials and contact the carrier within 15 days of

delivery.

1. The kettle must be installed in accordance with:

2. State and/or local codes.

3. In the USA, the National Electrical Code, ANSI/NFPA-70 (latest edition). In Canada,

the Canadian Electrical Code, Part 1, CSA Standard C22.1 (latest edition).

4. Position appliance on counter allowing sufficient rear clearance from wall to tilt freely

and completely without obstruction.

5. Mark four corner locations of appliance base.

6. Remove appliance from counter and locate position of 4 holes as per Figure 1. Drill

four 7/16" diameter holes.

7. Use 5/16-18 Hex Cap Screws with suitable flat washers to bolt down. Screw length

must be 1-1/4 long plus counter top thickness.

8. Apply a continuous bead of Silastic or other equivalent sealant along the complete

perimeter edge of the appliance base.

9. Wipe off excess sealant.

10. A Control Box with power supply equivalent to Electrical Rating of appliance should be

located conveniently nearby.

1.0 INSTALLATION INSTRUCTIONS (Continued)

WARNING: Disconnect electrical power supply and place a tag

at the disconnect switch to indicate you are on the circuit.

1. A waterproof electrical connection for power supply to console housing must be

provided.

2. Ground appliance to terminal provided inside console housing.

3. Turn power ON and check for proper operation.

FIGURE 1

2.0 INTRODUCTION

DESCRIPTION

Models KTG-6E (6 gallon capacity) and KTG-10E (10 gallon capacity) and KTG-12E (12

gallon capacity) electrically powered, self-contained, countertop, tilting kettles. Each model

has a jacket of double-wall construction forming a sealed reservoir around the lower two-

thirds of the kettle. The reservoir is charged with distilled water and anti-freeze solution.

Kettles are equipped with a removable electric heating element and controls, including a

low water cutoff device for protection of the heating element. All models are of identical

construction, except for kettle size and element heating capacity.

BASIC FUNCTION

Self-contained kettles operate by generating steam in the kettle reservoir. The sequence of

operation is as follows:

1. Operator turns the power switch to the ON position and sets the temperature control

dial to the desired setting from 1 to 10.

2. Control circuit is normally completed to the temperature controller if the following

conditions exist:

A. Water level in the kettle reservoir is adequate to prevent circuit interruption by the

low water cut off device. An activated cutoff is indicated by the amber low water

light turning on, and the heating element shut off.

B. Kettle is in vertical position with circuit completed through the tilt interlock switch.

3. Thermostat control contacts close to energize contactor coils.

4. Power is supplied to the elements through closed power contactors.

5. As the temperature of water rises in the kettle reservoir, increase in steam pressure is

indicated on the pressure gauge.

6. When the temperature of steam in the reservoir reaches the setting of the temperature

control dial, the temperature controller opens to break the contacts and shuts off the

heating element. The heating elements will cycle on and off as required to maintain

temperature setting.

3.0 OPERATING INSTRUCTIONS

WARNING: The safety relief valve may discharge large amounts of

steam and/or hot water. Keep away from the discharge tube at all

times. Warn others in the area so they will not be startled by the

sound.

1. Ensure that the external electrical shut-off to the kettle is on.

2. Check pressure gauge for correct cold kettle reading. Reading should be in the green

vacuum zone. If reading is not in the vacuum zone, follow VENTING INSTRUCTIONS

prior to using the kettle.

3. Place power switch in ON position.

4. Preheat the kettle by placing thermostat knob at „10' and wait until TEMPERATURE

light goes off.

5. Add food to be cooked into the kettle.

6. Place thermostat knob at required temperature setting from 1 to 10 coinciding with a

temperature range from roughly 90F to 289F (32C to 143C, jacket temperature.)

Approximate cooking temperatures with water at various thermostat settings are as

follows:

THERMOSTAT SETTINGS

APPROXIMATE TEMPERATURE (JACKET)

FAHRENHEIT

CELSIUS

90

32

125

52

160

41

195

91

231

110

273

134

289

143

NOTE: Preheating should not be used when cooking milk and egg food

products which adhere to hot cooking surfaces. These foods should be

placed into kettle before heating is begun.

3.0 OPERATING INSTRUCTIONS (Continued)

7. When cooking is finished set thermostat knob and power switch to the OFF position.

8. Pour finished product from kettle using tilt handle. Be careful to avoid splashing.

9. Add water to kettle for cleaning purposes.

10. Wash kettle thoroughly. See CLEANING procedure.

TILTING INSTRUCTIONS

DO NOT ATTEMPT TO TILT WITH LID ON KETTLE.

1. To empty contents, turn handwheel counterclockwise to desired position.

2. To return kettle to cooking position, turn handwheel clockwise until in upright position.

NOTE: When kettle is tilted a safety switch will automatically turn off the

power supply. The kettle will not operate once the kettle has been tilted.

4.0 CLEANING INSTRUCTIONS

WARNING: Disconnect the power supply to the appliance before

cleaning or servicing.

The kettle interior and exterior should be thoroughly washed after each use in preparation

of a different food.

1. Add water and mild detergent to the kettle immediately after use.

2. Scrub kettle interior with nylon brush.

3. Loosen food which is stuck to kettle by allowing it to soak at a low temperature setting.

4. Rinse with clear water and dry.

WARNING: Do not hose down appliance under any condition.

Failure to comply will void warranty.

5. Wipe down exterior, rinse and dry.

CAUTION: Do not use cleaning agents that are corrosive.

Use of cleaning agents that contain chloride, acids or salts are corrosive and may cause

pitting and corrosion when used over a period of time; this will reduce the life of the

appliance.

Should pitting or corrosion occur this is not covered by warranty.

Follow the recommended cleaning instructions. Use a mild detergent, warm water and

rinse thoroughly.

NOTE: Never scrape the inside of the kettle with metal tools, steel scouring

pads, or abrasive cleaners. Scratches will result which will spoil the kettle’s

general appearance and make it harder to clean and maintain a sanitary

condition.

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