Bluff DuraSweeper series Programmierhandbuch

(800) 433-2212 •Fax (817) 293-7570

9201 South Freeway • Fort Worth, TX 76140

www.bluffmanufacturing.com

20150422

This manual has been most recently updated:

DuraSweeper®

Snow Removal System

DS-15-A-PORT

DS-15-A-PERM

DS-20-A-PORT

DS-20-A-PERM

OWNER’S MANUAL AND INSTALLATION GUIDE FOR

DuraSweeper®

Contents

Disclaimer ............................................................................................................................................. 1

Copyright............................................................................................................................................... 1

Cautions for Receiving this Product ...................................................................................................... 1

Instructions for Removal of Unit From Truck......................................................................................... 1

DuraSweeper®by Bluff.......................................................................................................................... 2

Warnings ............................................................................................................................................... 2

Safety Precautions ................................................................................................................................ 3

Pre-Operation Hazard ........................................................................................................................... 3

Modication Hazard .............................................................................................................................. 3

Exposure Hazard .................................................................................................................................. 3

Fire Hazard ........................................................................................................................................... 3

Entanglement/Severe Hazard .............................................................................................................. 3

Alcohol and Drug Hazard ..................................................................................................................... 4

Flying Object Hazard ............................................................................................................................ 4

Safety Precautions ............................................................................................................................... 4

DuraSweeper® Specications ............................................................................................................... 6

Product Specications........................................................................................................................... 6

Product Specications........................................................................................................................... 7

Ejected Material and Clear Lane .......................................................................................................... 8

Tools and Equipment............................................................................................................................. 9

Site Location Requirements - Portable Model....................................................................................... 9

Site Location Requirements - Permanent Model................................................................................. 10

Pad Suggestion for Permanent Installation..........................................................................................11

Suggested Concrete Pad Specication - Permanent Model Standard Layout.................................... 12

Suggested Concrete Pad Specication - Permanent Model Non-Standard Layout ............................ 13

Recommended Safety Barrier Equipment .......................................................................................... 14

Power Provisions................................................................................................................................. 14

Parts & Assemblies.............................................................................................................................. 15

Installation On-Site.............................................................................................................................. 16

Pre-erection Assembly......................................................................................................................... 16

Installation Tips.................................................................................................................................... 16

Recommended Tools........................................................................................................................... 17

Installation of the DuraSweeper®by Bluff............................................................................................ 18

Portable Models................................................................................................................................... 24

DuraSweeper®

Permanent Models .............................................................................................................................. 26

Main Panel Switch Locations............................................................................................................... 34

Determine Brush Motor Rotation ........................................................................................................ 34

Proximity Switch Tests......................................................................................................................... 34

Initial Testing........................................................................................................................................ 34

Upper Proximity Switch ....................................................................................................................... 35

Lower Proximity Switch ....................................................................................................................... 35

Automation Test .................................................................................................................................. 35

Standard Operation ............................................................................................................................ 37

Warnings ............................................................................................................................................. 37

Shut Down and Start Up Procedures ................................................................................................. 38

Routine Maintenance........................................................................................................................... 39

Long Term Storage.............................................................................................................................. 40

Removing from Storage....................................................................................................................... 40

Changing The Brush Wafers............................................................................................................... 41

Brush Drive.......................................................................................................................................... 42

Pulley................................................................................................................................................... 43

Hoist Drive........................................................................................................................................... 44

Brush Idler........................................................................................................................................... 45

Carriage Wheel.................................................................................................................................... 46

Electric Cable Carrier .......................................................................................................................... 47

Trouble Shooting................................................................................................................................. 48

Bluff DuraSweeper®Snow Removal System Warranty ...................................................................... 49

DuraSweeper®

DISCLAIMER AND COPYRIGHT

Disclaimer

The illustrations used in this manual are intended as representative reference views only. Moreover,

because of our continuous product improvement policy, we may at any time, modify information,

illustrations and/or specications to explain and/or exemplify a product, service or maintenance

improvement. We reserve the right to make any change at any time without notice. DuraSweeper®and

DuraSweeper®, LLC. are all the same entity and are used interchangeably.

DuraSweeper® is the registered trademark of WILLIAM CANDELETTI.

DuraSweeper®by Bluff Manufacturing reserves all copyright and other rights in this manual and the

manual’s content. No part of this manual may be reproduced or used in any way without the written

permission of Bluff Manufacturing, except as necessary to operate equipment of DuraSweeper®by Bluff

Manufacturing.

Cautions for Receiving this Product

Please make sure that you receive the entire number of pieces called for on the bill of lading (BOL) and

that they are in good condition before signing the receipt from the freight company. Damage claims will

not be accepted if receipt is signed.

Instructions for Removal of Unit From Truck

The brush carriage assembly should not be lifted by the brush or brush core. For more details, see

INSTALLATION INSTRUCTIONS in this manual.

The electrical enclosure should only be lifted by the lifting eye, which is located at the top of the

enclosure.

Inspect parts and assemblies for any damage from shipment and verify that the parts match the BOL.

DuraSweeper®

DuraSweeper®by Bluff

Warnings

This manual provides important information to familiarize you with safe operating and maintenance

procedures. Read and understand this manual before operating the DuraSweeper®by Bluff

Manufacturing and follow its instructions when operating the unit.

LOOK FOR THESE SYMBOLS WHICH POINT OUT ITEMS OF EXTREME IMPORTANCE TO THE

SAFETY OF YOU AND YOUR COWORKERS. READ AND UNDERSTAND THOROUGHLY. HEED

THE WARNING AND FOLLOW THE INSTRUCTIONS.

Keep safety labels in good condition. If safety labels become missing or damaged, replacement safety

labels are available from Bluff Manufacturing at 1-800-433-2212 (see also Safety Label Installation in

Maintenance Section).

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE

Indicates a situation which can cause damage to the equipment, personal property and/or the

environment, or cause the DuraSweeper®by Bluff to operate improperly.

NOTE: Indicates a procedure, practice, or condition that should be followed in order for the unit or

component to function in the manner intended.

!DANGER

!WARNING

!CAUTION

DuraSweeper®

Safety Precautions

!CAUTION

The safety messages that follow have CAUTION level hazards.

Pre-Operation Hazard

Read and understand this Operation Manual before operating or servicing the DuraSweeper®

by Bluff to ensure that safe operating practices and maintenance procedures are followed.

• Contact Bluff Manufacturing or an authorized DuraSweeper®Dealer for additional training.

• Obtaining any and all necessary licenses to operate the unit is the responsibility of the

purchaser.

!WARNING

The safety messages that follow have WARNING level hazards.

Crush Hazard

Keep bystanders away from work area before and during operation.

Modication Hazard

Never modify the DuraSweeper®by Bluff without written consent of Bluff Manufacturing. Any

modication can affect the safe operation of the unit and may cause personal injury or death.

Modications will also nullify the warranty.

Exposure Hazard

Always wear personal protective equipment, including appropriate clothing, gloves, work

shoes, and eye protection.

• Never operate the DuraSweeper®by Bluff while wearing a headset.

Fire Hazard

Have appropriate safety equipment available. Have all re extinguishers checked periodically

for proper operation and/or readiness.

Entanglement/Severe Hazard

• Verify that all guards and covers are attached properly to the unit before starting the unit. Do

not start the unit if any guards or covers are not properly installed on the unit.

• Verify there are no people, obstacles or other equipment near the DuraSweeper®by Bluff

before starting the unit.

DuraSweeper®

Remove all jewelry, tie back long hair and keep hands, other body parts and clothing away

from moving/rotating parts.

Stop the unit before beginning service.

• If you must run the unit during maintenance procedures, make sure to keep bystanders clear

of the unit.

• Attach a Lockout/Tagout with “Do Not Operate” tag on the ON/OFF switch while performing

maintenance on the equipment.

Alcohol and Drug Hazard

Never operate the unit while under the inuence of alcohol or drugs, or when ill or sleepy.

Flying Object Hazard

Always wear eye protection while operating the unit or cleaning the DuraSweeper®with

compressed air or high-pressure water. Dust, ying debris, compressed air, pressurized water

or steam may injure your eyes.

!CAUTION

The safety messages that follow have CAUTION level hazards.

Poor Lighting Hazard

Ensure that the work area is adequately illuminated.

Safety Label Locations

Safety Precautions

If your unit has been renished it is extremely important that all the safety decals be replaced in their

proper locations. The illustrations below will aid you in determining the proper locations.

A description of location is provided for each safety label. For additional instructions, contact your

dealer (see also Safety Label Installation in Maintenance Section).

DuraSweeper®

Warning Labels

on Both Columns

Warning Label

Location

Warning Label

Location

Illustration for Warning Label Page

file locations:

model - C:\Users\stevebales\Desktop\DuraSweeperManual\Inventor Model 5\DS-PortableStandard.iam

drawing - C:\Users\stevebales\Desktop\DuraSweeperManual\Inventor Model 5\InstallationManualPrints\DS-PortableStandard-SafetyLabels.idw

PDF - C:\Users\stevebales\Desktop\DuraSweeperManual\Inventor Model 5\InstallationManualPrints\DS-PortableStandard-SafetyLabels.pdf

2. Entanglement

Hazard

1. Pinch Hazard

1. Pinch

Hazard

1. Pinch Hazard

3. Electricution

Hazard

WARNING

1. PINCH HAZARD! Stay clear of the columns. Failure to comply can result in death or serious injury.

2. ENTANGLEMENT HAZARD! Rotating brush. Keep hands, feet and clothing away. Failure to comply

could result in death or serious injury.

3. ELECTROCUTION HAZARD! Read owner manual before operating equipment.

ADVERTENCIA

1. ¡RIESGO DE SER ESTRUJADO! Mantengase alejado de las columnas. Si no se cumple con esta

disposición, podria causar muerte o lesions graves..

2. ¡RIESGO DE SER ESTRUJADO! Mantenerse alejado de esta zona. Si no se cumple con esta

disposición, se causará la muerte o lesiones graves.

3. ATTENTION! Lire manuel du propriétaire avant utilisation.

AVERTISSEMENT

1. DANGER DE PINCEMENT ! Ne pas s’approcher des colonnes. Le non-respect de cette régle peut

entraîner la mort ou des blessures graves.

2. RISQUE D'ENCHEVÊTREMENT! Brosse rotative. Ne pas approcher les mains, les pieds ni les

vêtements. Le non-respect de cette règle risque d’entraîner des blessures graves, voire mortelles.

3. ¡CUIDADO! Lea el manual del propietario antes de operar el equipo.

PINCH

HAZARD!

Stay clear of

the columns.

Failure to comply

can result in death or

serious injury.

¡RIESGO DE SER

ESTRUJADO!

Mantengase

alejado de las

columnas.

Si no se cumple con

esta disposición,

podria causar

muerte o lesions

graves.

DANGER DE

PINCEMENT!

Ne pas s’approcher

des colonnes.

Le non-respect de

cette régle peut

entraîner la mort

ou des blessures

graves.

DANGER

!PELIGRO

!DANGER

DS Label 2 2015-02

DuraSweeper®

Product Specications

Having the site ready for unit installation prior to unit arrival is critical to the timely and proper

installation of the DuraSweeper® by Bluff. The following pages detail unit specication, site

preparation, tools, equipment, and training.

DuraSweeper® Specications

Specication Details Notes

Max Truck/Trailer Height 15'

Energy Source Required 460 VAC, 60 Hz, 3 Phase, 60 Amp If the power source available does not

match panel specications, a transformer

is required.

Rate of Snow Removal Needs to be dened by conditions, such

as snow density, truck width, drive HP

rating, truck speed, etc.

Temperature Rating (-13°F) for operation by activation bar

(-40°F) for operation by manual control

The DuraSweeper®is purchased by selecting 4 components. The portable package requires

concrete Ecoblocks to stabilize the unit . Below is a brief description of the components, and

specifications can be found on the next page.

1 BASE DS-BS-MOD Base Module

2 DRIVE DS-D15 Drive, 15 HP Package

DS-D20 Drive, 20 HP Package

3 PANEL DS-E20 Electrical Panel, 15/20 HP Package

4 ANCHOR DS-PORT Portable Package

DS-PERM Permanent Package

DuraSweeper®

Product Specications

Package Part # Description Unit Weight

(Lb) Notes Size Image

BASE

DS-BS-MOD DuraSweeper

Base Module 4300 Size dimensions do not include

Anchor Package.

Height: (21’ 3”)

Width: (14’ 6”)

Length: (27’ 7”)

DS-D15 DuraSweeper,

Drive, 15 HP

Package 345 Actual color of drive may vary from

that shown herein. Power required

460 VAC, 3 Phase, 60 HZ

H e i g h t : N / A

W i d t h : N / A

Length: N/A

DS-D20 DuraSweeper,

Drive, 20 HP

Package 550 Actual color of drive may vary from

that shown herein. Power required

460 VAC, 3 Phase, 60 HZ

H e i g h t : N / A

W i d t h : N / A

Length: N/A

DS-E20

DuraSweeper,

Electrical Panel,

15/20 HP

Package

300

Automated control activation bar.

Manual controls on panel for

maintenance. Both extension bars

provided. However, as an option,

only one needs to be installed.

Height dimension is at the tallest

position.

H e i g h t : ( 7 ’ 5 ” )

W i d t h : ( 2 ’ 5 ” )

Length: (15’ 2”)

ANCHOR

DS-PORT DuraSweeper,

Portable

Package 584 Does not include ecology blocks.

Requires 2 each (DS-ECO-226).

H e i g h t : N / A

W i d t h : N / A

Length: N/A

DS-PERM DuraSweeper,

Permanent

Package 248 H e i g h t : N / A

W i d t h : N / A

Length: N/A

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