BM PRO Genius Series Bedienungsanleitung
OWNER’S MANUAL
Genius
TEAMBMPRO.COM
Born by the innovative spirit of our parent company
Setec, with over 50 years’ experience in power
solutions, and design and manufacturing facilities in
Melbourne, we are the leading experts in RV power
management.
Inspired by the great Australian outdoors, we have
created a range of rugged, smart and reliable
products to power your adventures.
Our range of battery chargers, monitors and power
management systems for caravans gives you peace of
mind when you are on the road, so that you can relax
in even the most far-flung destinations, knowing that
you have control over your vehicle power.
To learn more about the BMPRO range of products,
please visit our website teambmpro.com
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BMPRO
.COM
POWERING YOUR ADVENTURES
Failure to observe these instructions properly may result in personal injury, or loss
of life.
Ensure that there is good ventilation from the battery area.
This appliance is not intended for use by young children or infirm persons without
supervision. Young children should be supervised to ensure that they do not play
with the appliance.
Batteries are electrically alive at all times and must be treated with extreme caution.
They can supply high short circuit currents, even if they appear damaged.
Take care that dropping or touching of metal objects onto the battery cell does not
cause short circuits.
Remove any personal metal adornment such as a chain, watch or ring, which could
cause short circuits and personal injury.
If the supply cord is damaged, it must be replaced by the manufacturer, its service
agent or similarly qualified persons in order to avoid a hazard.
SAFETY PRECAUTIONS
Please read the Safety Precautions carefully before installing the power
supply. Be sure to observe all precautions without fail
After completing installation, conduct a trial operation to check for faults.
WARNING
Failure to observe these instructions properly may result in property damage or
personal injury, which may be serious depending on the circumstances.
Refer to the installation section before operating. Correct installation is the most
critical factor in ensuring the safe use of the power supply. If every consideration of
these instructions has been satisfied the power supply will be safe to operate.
Ensure that cable connections to batteries have the correct polarity and are
protected against accidental short circuit.
Ensure that the shrouding supplied with the battery is fitted to the terminals.
Before servicing a battery, disconnect the power supply from the mains supply.
Do not attempt to charge non-rechargeable batteries. Charging a nonrechargeable
battery may result in the battery catching fire or possible explosion.
Do not allow water or other liquids to enter the installation area.
CAUTION
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The BMPRO product range is proudly designed and manufactured in Melbourne, Australia,
and represent a high-quality product that will power your adventures for years to come.
DISCLAIMER BMPRO accepts no liability for any loss or damage which may occur from
the improper or unsafe use of its products. Warranty is only valid if the unit has not been
modified or misused by the customer.
Copyright © 2019
MANUAL PART 033930
REV 1C
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CONTENTS
SAFETY PRECAUTIONS 4
ABOUT THE GENIUS-II POWER SUPPLY 8
DESCRIPTION OF PARTS 9
INSTALLING THE GENIUS-II POWER SUPPLY 10
Personnel 10
Ventilation, Orientation and Thermal Considerations 10
Mounting 10
Mains Cable 10
Load, Battery and External DC Input Connections 11
Remote Load-Isolator Switch Connection 14
Battery Connection / Disconnection Procedure 15
BATTERIES 16
Paralleling Batteries 16
Storage 17
Deeply Discharged Batteries 17
SERVICING 18
FUNCTIONAL DESCRIPTION 18
Functional Diagram 18
AC/DC Power Supply 19
Fault Protection 19
Fusing 19
Battery Charging Features 19
Battery Charging Management 20
Battery Charging Store Mode 20
LED INDICATOR 21
SPECIFICATIONS 22
REPAIRS & AFTER-SALES SERVICE 22
WARRANTY TERMS AND CONDITIONS 23
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ABOUT THE GENIUS-II POWER SUPPLY
The Genius-II has been designed for use in caravans and similar recreational
vehicles, providing a DC power system with optional battery back up. The
units operate from 240 Vac and provide an isolated 13.65 Vdc output at 35 A
for powering the load and charging the caravan battery. All the necessary
protection and operating features for the load and battery are provided. An
optional DC input is also provided to enable battery charging and powering
of the load from an external +13.8 V DC power source.
The unit is fully enclosed ready for direct wall mounting. All connections are
at the base of unit providing convenient wiring and installation. User access
to all load and battery fusing has been provided at the base of the unit.
The Genius-II is available in two different battery charge currents.
WHAT’S INCLUDED
Included with this product are:
9Genius-II Power Supply
9Genius-II Owner’s Manual
Table 1: Genius II Models and their respective maximum battery charge current ratings
MODEL BATTERY CHARGE CURRENT
Genius-II Genius-IIA Genius-IIN 15A
Genius-IIH Genius-IIHA Genius-IIHN 30A
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DESCRIPTION OF PARTS
1. Mains Cable
(Permanently Connected)
240V input power for charging
the caravan battery and
powering loads
2. Mounting Bracket
3. Illuminated Power Switch
240 V input power switch
4. Load Fuses
Ten fuses for the 12 V loads
5. Load Terminal Block, Positive
Connection
Used for connecting the positive
wire of the 12 V loads
6. Heatsink Fins
Air flow past the fins removes
excess heat from the unit
7. Load Terminal Block, Common
Negative Connection
Used for connecting the negative
wire of the 12 V loads
8. Indicator
Multi-colour status indicator
9. Battery Fuse
Fuse for caravan battery
connection
10. Battery Negative Terminal
Connection point for battery
negative terminal and external
DC input negative wire
11. Battery Positive Terminal
Connection point for caravan
battery positive terminal
12. External DC Input Terminal
Connection point for external
DC input positive wire
13. Remote Switch Terminal block
Terminal block for connecting
an optional remote switch. This
switch is used to disconnect the
loads from all power.
Names and Functions of Parts
Mains Cable (permanently
connected)
240 V input power for charging the
caravan battery and powering loads
Mounting Bracket
Illuminated Power Switch
240 V input power switch
Load Fuses
Ten fuses for the 12 V loads
Load Terminal Block, Positive
Connection
Used for connecting the positive wire
of the 12 V loads
Heatsink Fins
Air flow past the fins removes excess
heat from the unit
Load Terminal Block, Common
Negative Connection
Used for connecting the negative wire
of the 12 V loads
Indicator
Multi-colour status indicator
Battery Fuse
Fuse for caravan battery connection
Battery Negative Terminal
Connection point for battery negative
terminal and external DC input
negative wire
Battery Positive Terminal
Connection point for caravan battery
positive terminal
External DC Input Terminal
Connection point for external DC input
positive wire
Remote Switch Terminal block
Terminal block for connecting an
optional remote switch. This switch is
used to disconnect the loads from all
power.
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10
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2
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3 4 7 12 13821 5 111096 2
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INSTALLING THE GENIUS-II POWER SUPPLY
PERSONNEL
Installation is to be carried out only by suitable qualified personnel.
VENTILATION, ORIENTATION AND THERMAL CONSIDERATIONS
The preferred orientation is with the cooling fins vertical and located such
that there is a minimum of 80 mm free air space above and below them. This
allows for the lowest operating temperature of the internal electronics and
hence the highest reliability of the product.
The final enclosure must also provide adequate ventilation to the outside
world (or larger internal cavity) to prevent excessive heating of the air within
the enclosure.
The unit is rated to provide full power in both vertical and horizontal
orientations with enclosure air temperatures up to 50°C.
Note: The enclosure air temperature can easily exceed 50°C if adequate
ventilation is not provided.
The unit has over-temperature protection, meaning it will shut down if its
internal temperature rises above a safe level. The unit will automatically
restart once it has cooled to an acceptable level.
MOUNTING
The Genius-II should be securely mounted to a suitably strong surface, using
the two pre-drilled mounting brackets. Dimensional details are provided in
Figure 1.
MAINS CABLE
This is pre-cabled and fitted with AS/NZ mains plug ready for connection to
an internal 240 V GPO. Ensure that the connection to the mains supply is in
accordance with the national wiring rules, and that the earth connection is
installed.
WARNING
Do not install unit in same compartment where
flammable material such as petrol is stored.
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