BMI IDP1010 Bedienungsanleitung

Read safety and operating instructions carefully before operating the

saw for the ﬁ rst time. Retain manual for future reference.

ATTENTION!

Owner’s Manual

Keep for your records

Optional

Saw Stand

IDP1010

Wet Tile Saw

Contents

Contents 2

Safety Precautions 3

Health Warning 4

Unpacking 4

Set Up 4

Features 5

Speciﬁcations 5

Installation and Operation 6

Saw Stand Setup 6

Blade Installation 6

Water Pump Installation 6

Using the Cutting Table 7

Using the Rip Guide 7

Performing Diagonal Cuts 7

Performing Miter Cuts 7

Setting the Cutting Depth 7

Cleaning the Water Tray 7

Transporting the Saw 8

Proper Blade Use 9

Care And Maintenance 10

General Rules 10

Cleaning 10

Prolonged Period of Nonuse 10

Extreme Temperature 11

Water Pump Maintenance 11

Belt Replacement 11

Realignment 12

Leveling Adjustment 14

Electrical Speciﬁcations 15

Recommendations 15

Electrical Wiring Diagram 15

Extension Cord Chart 15

Troubleshooting 16

Replacement Parts List 19

Accessories 24

How to Order 25

Customer Service 25

Warranty 27

IDP1010 • Owner’s Manual

Safety Precautions

A. Saw blade should be inspected daily for excessive wear,

core cracks and arbor damage. Replace any blade that

shows signs of damage.

B. To mount the blade, clean the arbor and outer ﬂanges,

and tighten the nut securely.

C. DO NOT place any portion of your body in line with the

blade while it is rotating.

D. Wet cutting blades MUST be used with water.

E. To reduce the risk of electrical shock, we recommend

the use of GFCI and to refer servicing to a qualiﬁed pro-

fessional.

F. When operating the saw, be sure to wear proper safety

gear, such as safety glasses, dust mask, and hearing

protection. A hard hat is also recommended.

G. Never use the machine improperly or work in an unsafe

manner.

H. Maintain alertness while operating the machine. Failure

to maintain attention, by the operator, may lead to seri-

ous injury.

I. Keep work area clean.

J. Before you start working, familiarize yourself with the

work site and its surroundings. Take notice of circum-

stances which may impede work or trafﬁc, observe soil

conditions (good bearing or not) and take measures to

ensure safety (e.g. the shielding of roadworks from pub-

lic trafﬁc).

K. Take measures to ensure that the machine is in a safe

and trouble-free condition prior to usage. Use the ma-

chine only when all protective devices (i.e. guards, noise

absorbers, emergency-off devices) are in place and in

working order.

L. A visual check of the machine must be made at least

once a shift to ensure that visible damages or faults

are recognized. Any changes (including changes in

the performance or behavior of the machine) must be

reported to the supervisor. If necessary, stop the ma-

chine at once and secure it.

M. In the case of a malfunction, stop the machine imme-

diately and secure it. Fix the problem as soon as pos-

sible.

N. To stop and start the machine follow the operating in-

structions and observe any indicator lights.

O. Keep out of reach of children. Before operating ma-

chine, be sure the activated machine will be of no dan-

ger to anyone.

P. Be sure to connect the plug to a properly grounded re-

ceptacle to reduce the risk of electric shock.

Q. Wear proper apparel. Do not wear loose clothing or ac-

cessories. Keep hair and body parts away from open-

ings and moving parts.

R. If cord/plug is damaged do not operate.

S. Make sure power switch is in “off” position before plug-

ging in power cord to prevent any accidental activation.

T. When machine is plugged in do not leave it unattended.

Unplug prior to servicing, when changing accessories,

and when not in use.

U. Never carry machine by cord. Do not pull cord to un-

plug. Keep cord away from heat, sharp edges and oil.

V. Do not operate the machine when you are tired or while

under the inﬂuence of drugs, alcohol or any medica-

tion.

W. Never operate this unit when ﬂammable materials or va-

pors are present. Electrical devices produce sparks or

arcs which can cause a ﬁre or explosion.

X. When using an extension cord, make sure it is in good

condition and heavy enough to carry the current drawn

by the machine. Refer to the extension cord table in the

“Electrical Speciﬁcations” section for the correct gauge

depending on the desired cord length and the machine’s

horse power and voltage.

WARNING

Health Warning

Some dust created by power sanding, sawing, grinding,

drilling, and other construction activities contain chemicals

known to cause cancer, birth defects or other reproductive

harm. Some examples of these chemicals are:

• Lead from lead-based paints,

• Crystalline silica from bricks, cement and other

masonry products, and

• Arsenic and chromium from chemically-treated

lumber.

Your risk from these exposures varies, depending on how

often you do this type of work. To reduce your exposure

to these chemicals: Work in a well ventilated area, and

work with approved safety equipment, such as those dust

masks that are specially designed to ﬁlter out microscopic

particles.

Unpacking

Open the container and carefully lift the saw by the foam packag-

ing and place it on a ﬂat, level working area. Be sure that you

have the following items before you discard the container:

• Saw

• Plastic water tray

• Rear drip tray

• 10” saw blade

• Universal wrench

• Water pump

• Rip guide

• Owner’s manual

• Drain plug

See also page 23 for additional optional accessories.

Set Up

Proceed to the following section to complete the assembly

of the saw:

1. Slide water pump onto U-shaped bracket located at the

bottom of the frame. (see ﬁgure 1)

2. Slide cutting head onto the post. Secure cutting head

to the shaft using the provided ﬂat washer, lock washer

and nut. Then attach cutting depth control knob and

washer to the cutting head through the slot located un-

derneath the belt guard.

3. Mount blade guard onto shaft protruding from the side

of the cutting head. Secure the blade guard in place

using the provided serrated washer and blade guard

knob.

4. Attach rear drip tray to the water tray.

ﬁgure 1

IDP1010 • Owner’s Manual

Carbon Brush Motor

Generates more torque and is physi-

cally smaller and lighter than similarly

rated induction motors.

Thermal Overload Protection

Prevents the motor from overheat-

ing and protects the saw from power

surges.

Cutting Table

Features an injection mold rubber

mat that provides a ﬁ rm, durable

work surface while the ball bearing

wheels and rollers ensure smooth ef-

fortless movement.

Ruler Guide

The guide allows convenient mea-

surements and promotes precision

cuts.

Table Retention Device

The device secures the cutting table

when transporting the saw.

ABS Water Tray

ABS is a lightweight alternative to

stainless steel and offers excellent

durability.

Features

Speciﬁ cations

Bartell Morrison IDP1010 TILE SAW

Motor Max. Blade

Capacity Cutting Length Cutting Depth Weight Dimensions

2 HP,

115 V/60 Hz,

3000 RPM

10” blade with 5⁄8”

arbor

24”,

Diagonally cut

16” tile

3½” 65 lbs

Length: 36.5”

Width: 26”

Height: 20.4”

Drip Tray

Rear drip tray increases the surface

area for collecting water and slurry to

prevent spillage.

* Dimensions do not include drip tray.

Installation and Operation

SAW STAND SETUP

1. Remove the folding stand from its box.

2. While holding the stand upright, spread both sets of legs

apart and swing the workbench over and on top of the

legs.

3. Seat the saw securely onto the stand. (see ﬁgure 2)

BLADE INSTALLATION

1. Loosen blade guard adjustment knob located at the rear

of the blade guard. Raise the blade guard to the highest

position and retighten the knob.

2. Remove the blade shaft nut and outer ﬂange. (see ﬁg-

ure 3) If a blade has been mounted, hold the blade with

one hand and use the other hand to loosen the nut with

the universal wrench. Remove existing blade.

3. Mount new blade, but make certain the arrow on the

blade coincides with the rotation direction of the shaft.

4. Attach outer ﬂange and blade shaft nut. Hold the blade

with one hand and use the other hand to tighten the nut

with the universal wrench. Make certain the ﬂanges are

pressed ﬂush against the blade and that the nut is ﬁrmly

tightened, but do not over tighten.

5. Loosen blade guard adjustment knob, lower the blade

guard and retighten the knob.

WATER PUMP INSTALLATION

1. Remove the water pump from the box and check that it

is not damaged.

2. Slide the pump onto the U-shaped bracket located at

the bottom of the frame. The pump should be oriented

such that the water outlet is horizontal. (see ﬁgure 4)

3. Connect water hose from the bearing housing located

on the underside of the cutting head to the water pump.

Plug the pump’s power cord into the connector leading

from the switch box.

4. Fill the water tray so that the water intake is fully im-

mersed. Proper water level must be maintained at all

times during saw operation.

Disconnect the pump before attempting to handle the

pump. Never operate pump without water in the tray.

WARNING:

ﬁgure 3

ﬁgure 2

ﬁgure 4

IDP1010 • Owner’s Manual

USING THE CUTTING TABLE

• The ruler guide has inches marked along the top to al-

low convenient measurements and to promote preci-

sion cuts. (see ﬁgure 5)

• The table the table spans an area of 16” x 16”. With

the optional side extension table equipped, the cast alu-

minum cutting table spans an area of 25” x 16”, which

allows it to provide greater support for handling larger

materials.

• Cutting table is covered by a rubber mat that provides a

firm, durable work surface.

• A rip guide should be used together with the cutting ta-

ble to ensure precision while making cuts.

USING THE RIP GUIDE

1. Set the rip guide at the desired location on the ruler

guide and tighten the threaded knob. Make sure that

the rip guide is ﬁrmly tightened to avoid slippage. The

rip guide can be used for 45˚ and 90˚ cuts.

2. After the rip guide is positioned for the desired cut, place

material ﬂat against the rip guide and the ruler guide.

3. Now you are ready to make your cut.

PERFORMING DIAGONAL CUTS

1. Remove threaded knob from the end of the rip guide

with the horizontal groove and insert it into the other end

with the diagonal groove.

2. Set the rip guide onto the ruler guide, such that the top

edge of the rip guide is aligned with the diagonal groove

to the left of the vertical channel in the cutting table.

Tighten threaded knob once in place.

3. Place one corner of the material being cut in the vertical

slot of the ruler guide and rest the adjoining edge ﬂat

against the rip guide.

4. Now you are ready to make your cut.

PERFORMING MITER CUTS

To make miter cuts, an optional miter block must be pur-

chased.

1. Place the lip of the miter block on the ruler guide with the

threaded knob facing you.

2. Position the miter block such that a tile laying ﬂat against

the block may rest its left-most edge within the vertical

channel of the cutting table. Tighten the threaded knob

to secure the miter block in place.

3. Place material onto miter block and you are ready to

cut.

SETTING THE CUTTING DEPTH

The recommended cutting depth is ¼” below the cutting

table surface. To adjust the cutting depth, loosen the cut-

ting depth control knob and set the cutting head such that

the lowest point of the blade is ¼” below the table surface.

CLEANING THE WATER TRAY

1. Remove the rear drip tray.

2. Lift the saw up from inside the water tray.

3. Remove the drain plug and drain any water left inside

the water tray.

4. Flush water into the tray while holding it upright to re-

move any sludge buildup.

Blade Diameter Cutting Depth

7” 1¾”

10” 3½”

ﬁgure 5

Setting the blade too low may damage the cutting table

and if set too high, the blade may grab the material being

cut, possibly causing injury to the operator and the saw.

WARNING:

5. Replace the saw back into the water tray.

6. Attach the rear drip tray. (see ﬁgure 6)

TRANSPORTING THE SAW

1. Ensure that the water tray is empty and dry.

2. Unplug the power cord and store it in the water tray.

3. Secure the cutting table to the front of the saw using the

table retention device.

4. Tighten the cutting depth control knob.

5. Optionally the rear drip tray may be removed and set in

the water tray for better handling.

ﬁgure 6

IDP1010 • Owner’s Manual

Proper Blade Use

Dos Don’ts

Wet Cut

Blades

• Inspect blades daily for cracks or uneven

wear.

• Always use appropriate blade for material be-

ing cut.

• Inspect arbor shaft for uneven wear before

mounting blade.

• Always use blades with the correct arbor

shaft size.

• Ensure that blade is mounted in the correct

direction.

• Use proper safety equipment when operating

the saw.

• Always have a continuous ﬂow of water on

both sides of blade.

• Secure the blade to the arbor with a wrench.

• Do not operate the saw without safety guards

in position.

• Do not operate the saw with blades larger

than 10”.

• Do not cut dry with blades marked “Use

Wet”.

• Do not exceed manufacturer’s recommended

maximum RPM.

• Do not force blade into material. Let blade

cut at its own speed.

Dry Cut

Blades

• In addition to the following, always follow wet

recommendations.

• Use appropriate blade for material being cut.

• Inspect segment blades for segment cracking

or loss.

• Do not use damaged blades.

• Use proper safety equipment when operating

the saw.

• In addition to the following, always follow wet

recommendations.

• Do not make long cuts with dry blades. Allow

them to air cool.

• Do not use the edge or side of blade to cut or

grind.

• Do not attempt to cut a radius or curve.

• Do not cut too deep or too fast into the mate-

rial.

• Do not cut any material not recommended by

blade manufacturer.

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