BMW 66 20 0 007 031 Bedienungsanleitung

Retrofit / Installation kit No. 66 20 0 007 031

Installation Instructions No. 01 29 0 137 628 Issue date: 02.2002

F 46 0774 EVA

Park Distance Control (PDC) rear

BMW 3 Series compact E

46/5

The installation time is approx. 4 hours, but this may vary depending on the condition of the car

and the equipment in it.

Retrofit / Installation kit No. 66 20 0 007 031

BMW Parts and Accessories

Installation Instructions

EN/2

Retrofit / Installation kit No. 66 20 0 007 031

Installation Instructions No. 01 29 0 137 628 Issue date: 02.2002

Contents

Section Page

Important information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1. Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2. Ultrasonic converter wiring harness connection diagram. . . . . . . . . . . . . . . . . . . . . 5

3. Power supply wiring harness connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4. Overview of connection points in the car . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

5. To install the ultrasonic converter wiring harness and the ultrasonic converters . . . 8

6. To install the PDC control module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

7. To install the power supply wiring harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

8. To assemble the car . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

9. Coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

10. Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

EN/3

Retrofit / Installation kit No. 66 20 0 007 031

Installation Instructions No. 01 29 0 137 628 Issue date: 02.2002

Important information

The retrofit kit is for use within the BMW dealership organisation only.

Target group

The target group for these installation instructions is specialist personnel trained on BMW cars

with specialist knowledge of body electrical systems.

All work is to be carried out using current BMW

- Repair manuals (see Technical Information System),

- Circuit diagrams (see Diagnostics Information System),

in a rational sequence with the prescribed tools (special tools) and taking into account the

relevant health and safety regulations.

Installation information

The retrofit wiring harness is to be installed so that it cannot kink or chafe.

If the specified PIN chambers are occupied, bridges, double crimps or twin-lead terminals must

be used.

All work is shown on a LHD car. On RHD cars some work must be completed the opposite way

round.

All tightening torque values are to be taken from the current repair manuals and must be

observed.

Safety instructions

The current accident prevention regulations must be followed.

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Retrofit / Installation kit No. 66 20 0 007 031

Installation Instructions No. 01 29 0 137 628 Issue date: 02.2002

1. Preparations

Print out error memory.

Disconnect the battery.

Remove the rear window shelf.

Remove the boot mat.

Remove the rear seat bench.

Remove the rear seat backrest.

Remove the side padding at the rear left.

Remove the door sill strips on the right-hand side of the car.

Loosen the belt roller cover.

Remove the boot trim on the right.

Remove the right side trim and take out the insulation mat (refer to the safety instructions for

cars with rear airbags).

Remove the rear bumper.

Remove the glove compartment.

Remove the footwell trim on the driver’s side.

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Retrofit / Installation kit No. 66 20 0 007 031

Installation Instructions No. 01 29 0 137 628 Issue date: 02.2002

2. Ultrasonic converter wiring harness connection diagram

Item Design / Description Cable

colour Connection location in the car Abbreviation / Slot

O Ultrasonic converter wiring

harness

P 12-pin plug PDC control module X 18013

Q 3-pin socket casing To ultrasonic converter in the bumper, rear left X 18020

R 3-pin socket casing To ultrasonic converter in the bumper, rear

centre left

X 18021

S 3-pin socket casing To ultrasonic converter in the bumper, rear

centre right

X 18022

T 3-pin socket casing To ultrasonic converter in the bumper, rear

right

X 18023

U Grommet Rear apron

F 46 0190 EVA

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Retrofit / Installation kit No. 66 20 0 007 031

Installation Instructions No. 01 29 0 137 628 Issue date: 02.2002

3. Power supply wiring harness connection diagram

Item Design / Description Cable

colour Connection location in the car Abbreviation / Slot

A Power supply wiring harness

A1 1-pin blade terminal contact Bl/Ge Connect to joint connector RS X 428

A2 1-pin blade terminal contact Br Connect to earth joint connector, cars without

gong only (H10)

X 219

A3 1-pin blade terminal contact Ws/Rt/Ge Connect to joint connector K bus X 10116

A4 1-pin blade terminal contact Rt/Ge Cars without a gong (H10) only, terminal R

behind the glove compartment ---

B 1-pin blade terminal contact Gn/Ws To fuse holder II, A47 slot F24 X 10016 Pin 48

C 3-pin socket casing To gong (H10) X 522

C1 1-pin socket contact Br Connect to socket casing C Pin 1 X 522 Pin 1

C2 1-pin socket contact Rt/Ge Connect to socket casing C Pin 3 X 522 Pin 3

D 1-pin socket casing To gong (H10) Pin T4 X 363

D1 1-pin socket contact Bl/Gr Connect to socket casing D X 363

E 1-pin blade terminal contact Br/Sw Connect to the joint connector in the footwell

on the driver’s side

X 217

F 12-pin plug To PDC control module X 300

A1 A2 A3 A4

D1 C1C2

F 46 0150 EVA

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Retrofit / Installation kit No. 66 20 0 007 031

Installation Instructions No. 01 29 0 137 628 Issue date: 02.2002

4. Overview of connection points in the car

The power supply wiring harness

runs from the

PDC control modules (1) forwards. Branches

A1-

and

are to be connected to the fuse box. The

power supply wiring harness

continues to the

driver’s side. Branches

and

are to be

connected to the PDC gong on the footwell trim,

branch

to the joint connector near the steering

column.

The ultrasonic converter wiring harness

runs

from the PDC control module (1) to the rear,

connect branches

Q, R, S,

and

to the ultrasonic

converters.

The precise installation route is described in

the following sections.

F 46 0775 EVA

C,D

A1-A4,B

O UPF

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Retrofit / Installation kit No. 66 20 0 007 031

Installation Instructions No. 01 29 0 137 628 Issue date: 02.2002

5. To install the ultrasonic converter wiring harness and the ultrasonic

converters

Remove the cover cap (1) and clip in the retaining

clips (2) and cable ties (3).

On cars with a trailer hitch module, the cover

cap has been replaced with a grommet.

Remove the grommet from the ultrasonic

converter

, take the plug casing on branch

off the plug strip and thread the plug strip

through the existing grommet in the trailer

hitch module. Then fit the plug casing

again.

Lay branch

on the ultrasonic converter wiring

harness into the boot and seal the hole with the

grommet

. Lay the ultrasonic converter wiring

harness along the rear apron, clip it into the cable

holders (1) and secure it with the cable ties (2).

Lay the ultrasonic converter wiring harness

along the standard wiring harness to the front and

secure it with cable ties.

F 46 0779 EVA

F 46 0778 EVA

F 46 0776 EVA

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Retrofit / Installation kit No. 66 20 0 007 031

Installation Instructions No. 01 29 0 137 628 Issue date: 02.2002

5. To install the ultrasonic converter wiring harness and the ultrasonic converters

Replace the centre bumper trim with the bumper

trim (1) supplier in the parts kit as described in

repair manual 51 12 080.

Lock the ultrasonic converters (1) into the

mountings (2) in the bumper trim-

Connect the connection plugs

Q, R, S, T

on the

ultrasonic converter wiring harness to the

appropriate ultrasonic converters (1). Assemble

the bumper again following the instructions to

dismantle it in reverse order.

As you install the ultrasonic converter wiring

harness and the connection plugs on it,

ensure that it is not in contact with parts of

the exhaust or other moving parts.

F 46 0773 EVA

F 46 0777 EVA

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Retrofit / Installation kit No. 66 20 0 007 031

Installation Instructions No. 01 29 0 137 628 Issue date: 02.2002

6. To install the PDC control module

Unscrew the securing screws SW 8 (1) and

remove the cover (2).

Secure the PDC control module (1) to the stud bolt

on the inside of the cover (3) using two plastic nuts

(2). Connect branches A and B to the connections

on the PDC control module (1) with the same

colours and insert grommet C into the cover.

On cars with a trailer hitch module, slit open

the grommet C and thread branches A and B

through the grommet.

Fit the cover (1) and secure it with the four securing

screws SW 8 (2).

F 46 0782 EVA

F 46 0780 EVA

F 46 0781 EVA

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