BMW R1150RT - MAINTENANCE INTEGRAL ABS Leitfaden
BMW Motorrad
After Sales
R 1150 RT
Maintenance BMW Integral ABS
Published by: © BMW Motorrad
After Sales
UX-VS-2
All rights reserved. Not to be reprinted, translated or duplicated either wholly or in part without prior written
permission.
Errors and omissions excepted; subject to technical amendment.
Produced in Germany 01/01
Order No. 01 71 0 029 614 UX-VS-2, 12.2000 Printed in Germany
Customer Registration No.
Order No. Mechanic’s signature
BMW Inspection
at 1,000 km
(600 miles)
BMW Service
10,000 km
(6,000 miles)
BMW Inspection
every 20,000 km
(12,000 miles)
BMW
Annual Service
Read the fault code memory with the BMW MoDiTeC
[Integral ABS] perform bleed test with BMW MoDiTeC
Change oil while at regular operating temperature and replace the oil filter element
If the motorcycle is ridden only for short distances or outside temperatures are below 0 °C: at the
latest every 3,000 km (1,800 miles)*)
Change oil in gearbox while at operating temperature
every 2 years*)at the latest every
2years
Change oil in rear wheel drive while at operating temperature
if necessary, clean inductive sensor on rear wheel
every 40,000 km (24,000 miles) or at the latest every 2 years*)40,000 every
2years
Replace fuel filter *)
Normally every 40,000 km (24,000 miles), if fuel is of poor quality every 20,000 km (12,000 miles) 40,000
Check the battery fluid level, if necessary top up with distilled water
Clean and grease battery poles if necessary
Replace intake air filter element
In very dirty and dusty operating conditions, replace every 10,000 km (6,000 miles) or even more
frequently if necessary *)
Replace Poly-V belt *)
Replace the Poly-V belt every 60,000 km (36,000 miles); do not adjust it 60,000
Check brake fluid level at front and rear
Check operation of brake system and freedom from leaks; repair/replace items if necessary*)
Examine brake pads and discs for wear, replace as necessary*)
[Without ABS] change brake fluid every twelve months
[Integral ABS] change bake fluid in wheel circuit every 12 months
[Integral ABS] change brake fluid in control circuit every 2 years*)every
2years
[Integral ABS] perform bleed test with BMW MoDiTeC
Check clutch fluid level
Change the clutch fluid*)
every 2 years at the latest every
2years
Check tightness of rear wheel studs
Check rear wheel bearing play by tilting wheel
Check swinging arm bearings (freedom from play), adjust if necessary *)
Grease the side stand pivot
Check function of side stand contact switch
Check condition of spark plugs
Replace spark plugs
Tighten cylinder head nuts
Check/adjust valve clearances
Check that the throttle cable moves freely and is free of kinks and chaffing, replace if necessary *)
Check throttle-cable play
check synchronisation, repair leaks if necessary *)
Final inspection with road safety and functional check:
–Condition of tyres and wheels, tyre pressures
–Lights and signalling equipment, telltale and warning lights, instruments,
–clutch, gearshift mechanism, hand brake and foot brake, steering,
–if necessary, test drive
*)Charged as an additional item
BMW Motorrad
Maintenance schedule
R 1100 S EVO / R 1150 R / R 1150 RT
Order No. 01 71 0 029 614 UX-VS-2, 12.2000 Printed in Germany
Customer Registration No.
Order No. Mechanic’s signature
BMW
Pre-delivery check
Check the shipping crate for damage
Motorcycle:
–unpack
–install remaining items
–inspect for damage
–check that delivery is complete: Toolkit
On-board literature
Ignition keys
Scope of optional extras
Fill and charge the battery (mark with charging date)
Check engine oil level when cold and correct if necessary.
Check headlight setting and adjust if necessary.
Check tightness of rear wheel studs
(note correct tightening torque)
Check tyre pressures
Fill up with fuel
[Integral ABS] perform bleed test with BMW MoDiTeC
Final inspection as functional check:
–Clutch, gear shift
–Handbrake and foot brake
–Lights and signalling equipment, telltale and warning lights, instruments,
–Check operation of optional extras
–If necessary, test drive
Confirm pre-delivery check in “Service and Technical Booklet”.
Final cleaning
Motorcycle handed over on:
BMW Motorrad
Pre-delivery check
R 1100 S EVO / R 1150 R / R 1150 RT
Order No. 01 71 0 029 621 UX-VS-2, 11.00 Printed in Germany
Item Desired value Unit of measure-
ment/specification
Oil capacities
Engine (with filter)
(without filter)
Transmission Initial filling
Oil changes
Rear wheel drive Initial filling/oil change
3.75 (6.6)
3.50 (6.15)
approx. 1.0 (1.76)
approx. 0.8 (1.41)
of oil to bottom edge of
filler neck
approx. 0.25 (0.44)
of oil to bottom edge of
filler neck
litres (Imp. pints)
litres (Imp. pints)
[SI 11 048 90]
Engine oil grade: brand-name HD oil
for four-stroke spark-ignition engines,
API classes SE, SF, SG; combination
with CC or CD specification
litres (Imp. pints)
litres (Imp. pints)
Brand-name hypoid gear oil, SAE
class GL 5 SAE 90
litres (Imp. pints)
Brand-name hypoid gear oil, SAE
class GL 5 SAE 90
Valve clearances
measured cold (max. 35 °C/95 °F) Inlet: 0.15 (0.006)
Exhaust: 0.30 (0.012) mm (in)
mm (in)
Ignition timing
static setting adjust at TDC
Spark plugs
Electrode gap
Wear limit 0.8 (0.0315)
1.0 (0.039) mm (in)
mm (in)
Idle speed 1,100 ±50 rpm
Throttle cable setting
for cold-start (increased idle) speed
for throttle (twistgrip) cable
for divider cable
zero play
approx. 0.5 (0.02)
zero play mm (in) free travel
Brakes
Colour of identification mark on brake calipers/brake pads, front
Minimum front pad thickness
Minimum rear pad thickness
Minimum front disc thickness
Minimum rear disc thickness
white
1.0 (0.039)
1.0 (0.039) (wear mark)
4.5 (0.177)
4.5 (0.177)
DOT 4 brake fluid
mm (in)
mm (in)
mm (in)
mm (in)
Tyre pressures
depending on load front: 2.2 –2.5
(31.9 –36.26)
rear: 2.5 –2.9
(36.26 –42.06)
bar (psi)
bar (psi)
Tightening torques:
Oil filter
Engine oil drain plug 11
32 Nm
Nm
Gearbox oil filler plug
Gearbox oil drain plug 30
30 Nm
Nm
Rear wheel drive oil filler/drain plug 23 Nm
Fuel tank to rear frame
Fuel pump assembly to tank 22
5Nm
Nm
Poly-V belt preload
Alternator to cover mount 8
20 Nm
Nm
Brake caliper fasteners, front
Brake caliper fasteners, rear 30
40 Nm
Nm
Rear wheel studs 105 Nm
Tightening cylinder heads
Nut
M 10 screw
unscrew/20
180
unscrew/40
Nm
°tightening angle
Nm
Locknut, valve adjusting screw 8Nm
Cylinder head cover 8Nm
Spark plugs NGK BKR 7 EKC 25 Nm
BMW Motorrad
Service data
R 1150 RT
00.1
Contents Page
00
Tightening torque .........................................................................................................................3
11 Engine ...........................................................................................................................................3
12 Engine electrics ........................................................................................................................5
13 Fuel preparation and control ...............................................................................................5
16 Fuel tank and lines ...................................................................................................................5
18 Exhaust system .........................................................................................................................5
21 Clutch ............................................................................................................................................6
23 Transmission ..............................................................................................................................6
31 Front forks ...................................................................................................................................7
32 Steering ........................................................................................................................................7
33 Rear wheel drive .......................................................................................................................8
34 Brakes ...........................................................................................................................................9
36 Wheels and tyres ......................................................................................................................9
46 Frame ..........................................................................................................................................10
51 Equipment ................................................................................................................................. 11
61 General electrical equipment ............................................................................................ 11
Table of operating fluids .........................................................................................................12
00 Tightening torque
Table of operating fluids
00.2
00.3
00
Tightening torque
Model R 1150 RT
Connection
11 Engine
Cylinder head
Tightening sequence:
1 Tighten cylinder head nuts (oiled) in
diagonally opposite sequence
1.1 Tighten all nuts to closing torque Nm 20
1.2 Tighten all nuts to correct wrench
angle °90
1.3 Tighten all nuts to correct wrench
angle °90
2 M 10 screw Nm 40
3M6screw Nm 9
After 1,000 km (600 miles), tighten cylinder
head nuts in diagonally opposite se-
quence:
1 Slacken one nut
2 Tighten nut to initial torque Nm 20
3 Tighten nut to wrench angle °180
4 Slacken and retighten M 10 screw Nm 40
Timing gear carrier to cylinder head Nm 9
Bearing cap on rocker shaft Nm 18
Locknut, valve adjusting screw Nm 8
Cylinder head cover to cylinder head Nm 8
Camshaft end cover to cylinder head Nm 9
Air intake connection to cylinder head Nm 9
Camshaft
Chain sprocket to camshaft Nm 65
Camshaft bearing cap Nm 15
Alternator mount cover
M 6 screw Nm 9
M 8 screw Nm 20
Auxiliary shaft
Chain sprocket to crankshaft Nm 10
Chainwheel to auxiliary shaft Nm 70
Chain tensioner housing to engine block Nm 9
00.4
Oil filter
Oil filter Nm 11
Oil drain plug Nm 32
Oil pump
Mesh filter basket to engine block Nm 10
Oil pump cover Nm 9
Pressure relief valve Nm 42
Oil pressure switch Nm 30
Oil cooler
Cooling oil line to engine block Nm 10
Cooling oil line banjo screw with oil vent
valve Nm 25
Oil cooler to bracket Nm 9
Oil cooler return line to engine block Nm 35
Oil cooler connection to crankcase Nm 9
Cylinders
Tightening sequence:
1 M 8 screw Nm 20
2 M 6 screw Nm 9
3 Chain guide rail pivot screw Nm 18
Timing chain
Chain tensioner Nm 32
Connecting rod
Big end cap
Closing torque Nm 20
Wrench angle °80
Crankcase
Tightening sequence:
M 10 screw (oiled) to initial torque Nm 25
Wrench angle °90
M 8 screw Nm 22 (oiled)
M 6 screw Nm 9
Model R 1150 RT
Connection
11 Engine
00.5
Model R 1150 RT
Connection
12 Engine electrics
Starter motor to engine Nm 20
Positive lead to starter motor Nm 10
Alternator to generator support cover Nm 20
Tensioning and retaining link to alternator Nm 21
Spacer to alternator Nm 21
Positive lead to alternator Nm 15
Belt pulley to alternator Nm 50
Belt pulley to crankshaft Nm 50
Poly-V belt preload Nm 8
NGK BKR 7 EKC spark plug Nm 25
Model R 1150 RT
Connection
13 Fuel preparation and control
Oil temperature sensor to crankcase Nm 25
Air temperature sensor to air-filter housing Nm 10
Model R 1150 RT
Connection
16 Fuel tank and lines
Fuel tank to rear frame Nm 22
Fuel pump assembly to tank Nm 5
Model R 1150 RT
Connection
18 Exhaust system
Manifold to cylinder head Nm 21
Clamp for manifold Nm 45
(apply Optimoly TA to clamp seat)
Silencer to footrest plate Nm 35
Oxygen sensor to silencer Nm 45
(apply Optimoly TA to thread)
Dieses Handbuch passt für folgende Modelle
1
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