BMW R1150RT - MAINTENANCE INTEGRAL ABS Leitfaden

BMW Motorrad

After Sales

R 1150 RT

Maintenance BMW Integral ABS

Published by: © BMW Motorrad

After Sales

UX-VS-2

permission.

Errors and omissions excepted; subject to technical amendment.

Produced in Germany 01/01

Order No. 01 71 0 029 614 UX-VS-2, 12.2000 Printed in Germany

Customer Registration No.

Order No. Mechanic’s signature

BMW Inspection

at 1,000 km

(600 miles)

BMW Service

10,000 km

(6,000 miles)

BMW Inspection

every 20,000 km

(12,000 miles)

BMW

Annual Service

Read the fault code memory with the BMW MoDiTeC

[Integral ABS] perform bleed test with BMW MoDiTeC

Change oil while at regular operating temperature and replace the oil filter element

If the motorcycle is ridden only for short distances or outside temperatures are below 0 °C: at the

latest every 3,000 km (1,800 miles)*)

Change oil in gearbox while at operating temperature

every 2 years*)at the latest every

2years

Change oil in rear wheel drive while at operating temperature

if necessary, clean inductive sensor on rear wheel

every 40,000 km (24,000 miles) or at the latest every 2 years*)40,000 every

2years

Replace fuel filter *)

Normally every 40,000 km (24,000 miles), if fuel is of poor quality every 20,000 km (12,000 miles) 40,000

Check the battery fluid level, if necessary top up with distilled water

Clean and grease battery poles if necessary

Replace intake air filter element

In very dirty and dusty operating conditions, replace every 10,000 km (6,000 miles) or even more

frequently if necessary *)

Replace Poly-V belt *)

Replace the Poly-V belt every 60,000 km (36,000 miles); do not adjust it 60,000

Check brake fluid level at front and rear

Check operation of brake system and freedom from leaks; repair/replace items if necessary*)

Examine brake pads and discs for wear, replace as necessary*)

[Without ABS] change brake fluid every twelve months

[Integral ABS] change bake fluid in wheel circuit every 12 months

[Integral ABS] change brake fluid in control circuit every 2 years*)every

2years

[Integral ABS] perform bleed test with BMW MoDiTeC

Check clutch fluid level

Change the clutch fluid*)

every 2 years at the latest every

2years

Check tightness of rear wheel studs

Check rear wheel bearing play by tilting wheel

Check swinging arm bearings (freedom from play), adjust if necessary *)

Grease the side stand pivot

Check function of side stand contact switch

Check condition of spark plugs

Replace spark plugs

Tighten cylinder head nuts

Check/adjust valve clearances

Check that the throttle cable moves freely and is free of kinks and chaffing, replace if necessary *)

Check throttle-cable play

check synchronisation, repair leaks if necessary *)

Final inspection with road safety and functional check:

–Condition of tyres and wheels, tyre pressures

–Lights and signalling equipment, telltale and warning lights, instruments,

–clutch, gearshift mechanism, hand brake and foot brake, steering,

–if necessary, test drive

*)Charged as an additional item

BMW Motorrad

Maintenance schedule

R 1100 S EVO / R 1150 R / R 1150 RT

Order No. 01 71 0 029 614 UX-VS-2, 12.2000 Printed in Germany

Customer Registration No.

Order No. Mechanic’s signature

BMW

Pre-delivery check

Check the shipping crate for damage

Motorcycle:

–unpack

–install remaining items

–inspect for damage

–check that delivery is complete: Toolkit

On-board literature

Ignition keys

Scope of optional extras

Fill and charge the battery (mark with charging date)

Check engine oil level when cold and correct if necessary.

Check headlight setting and adjust if necessary.

Check tightness of rear wheel studs

(note correct tightening torque)

Check tyre pressures

Fill up with fuel

[Integral ABS] perform bleed test with BMW MoDiTeC

Final inspection as functional check:

–Clutch, gear shift

–Handbrake and foot brake

–Lights and signalling equipment, telltale and warning lights, instruments,

–Check operation of optional extras

–If necessary, test drive

Confirm pre-delivery check in “Service and Technical Booklet”.

Final cleaning

Motorcycle handed over on:

BMW Motorrad

Pre-delivery check

R 1100 S EVO / R 1150 R / R 1150 RT

Order No. 01 71 0 029 621 UX-VS-2, 11.00 Printed in Germany

Item Desired value Unit of measure-

ment/specification

Oil capacities

Engine (with filter)

(without filter)

Transmission Initial filling

Oil changes

Rear wheel drive Initial filling/oil change

3.75 (6.6)

3.50 (6.15)

approx. 1.0 (1.76)

approx. 0.8 (1.41)

of oil to bottom edge of

filler neck

approx. 0.25 (0.44)

of oil to bottom edge of

filler neck

litres (Imp. pints)

[SI 11 048 90]

Engine oil grade: brand-name HD oil

for four-stroke spark-ignition engines,

API classes SE, SF, SG; combination

with CC or CD specification

litres (Imp. pints)

Brand-name hypoid gear oil, SAE

class GL 5 SAE 90

litres (Imp. pints)

Brand-name hypoid gear oil, SAE

class GL 5 SAE 90

Valve clearances

measured cold (max. 35 °C/95 °F) Inlet: 0.15 (0.006)

Exhaust: 0.30 (0.012) mm (in)

mm (in)

Ignition timing

static setting adjust at TDC

Spark plugs

Electrode gap

Wear limit 0.8 (0.0315)

1.0 (0.039) mm (in)

mm (in)

Idle speed 1,100 ±50 rpm

Throttle cable setting

for cold-start (increased idle) speed

for throttle (twistgrip) cable

for divider cable

zero play

approx. 0.5 (0.02)

zero play mm (in) free travel

Brakes

Colour of identification mark on brake calipers/brake pads, front

Minimum front pad thickness

Minimum rear pad thickness

Minimum front disc thickness

Minimum rear disc thickness

white

1.0 (0.039)

1.0 (0.039) (wear mark)

4.5 (0.177)

DOT 4 brake fluid

mm (in)

Tyre pressures

depending on load front: 2.2 –2.5

(31.9 –36.26)

rear: 2.5 –2.9

(36.26 –42.06)

bar (psi)

Tightening torques:

Oil filter

Engine oil drain plug 11

32 Nm

Gearbox oil filler plug

Gearbox oil drain plug 30

30 Nm

Rear wheel drive oil filler/drain plug 23 Nm

Fuel tank to rear frame

Fuel pump assembly to tank 22

5Nm

Poly-V belt preload

Alternator to cover mount 8

20 Nm

Brake caliper fasteners, front

Brake caliper fasteners, rear 30

40 Nm

Rear wheel studs 105 Nm

Tightening cylinder heads

Nut

M 10 screw

unscrew/20

180

unscrew/40

°tightening angle

Locknut, valve adjusting screw 8Nm

Cylinder head cover 8Nm

Spark plugs NGK BKR 7 EKC 25 Nm

BMW Motorrad

Service data

R 1150 RT

00.1

Contents Page

Tightening torque .........................................................................................................................3

11 Engine ...........................................................................................................................................3

12 Engine electrics ........................................................................................................................5

13 Fuel preparation and control ...............................................................................................5

16 Fuel tank and lines ...................................................................................................................5

18 Exhaust system .........................................................................................................................5

21 Clutch ............................................................................................................................................6

23 Transmission ..............................................................................................................................6

31 Front forks ...................................................................................................................................7

32 Steering ........................................................................................................................................7

33 Rear wheel drive .......................................................................................................................8

34 Brakes ...........................................................................................................................................9

36 Wheels and tyres ......................................................................................................................9

46 Frame ..........................................................................................................................................10

51 Equipment ................................................................................................................................. 11

61 General electrical equipment ............................................................................................ 11

Table of operating fluids .........................................................................................................12

00 Tightening torque

Table of operating fluids

00.2

00.3

Tightening torque

Model R 1150 RT

Connection

11 Engine

Cylinder head

Tightening sequence:

1 Tighten cylinder head nuts (oiled) in

diagonally opposite sequence

1.1 Tighten all nuts to closing torque Nm 20

1.2 Tighten all nuts to correct wrench

angle °90

1.3 Tighten all nuts to correct wrench

angle °90

2 M 10 screw Nm 40

3M6screw Nm 9

After 1,000 km (600 miles), tighten cylinder

head nuts in diagonally opposite se-

quence:

1 Slacken one nut

2 Tighten nut to initial torque Nm 20

3 Tighten nut to wrench angle °180

4 Slacken and retighten M 10 screw Nm 40

Timing gear carrier to cylinder head Nm 9

Bearing cap on rocker shaft Nm 18

Locknut, valve adjusting screw Nm 8

Cylinder head cover to cylinder head Nm 8

Camshaft end cover to cylinder head Nm 9

Air intake connection to cylinder head Nm 9

Camshaft

Chain sprocket to camshaft Nm 65

Camshaft bearing cap Nm 15

Alternator mount cover

M 6 screw Nm 9

M 8 screw Nm 20

Auxiliary shaft

Chain sprocket to crankshaft Nm 10

Chainwheel to auxiliary shaft Nm 70

Chain tensioner housing to engine block Nm 9

00.4

Oil filter

Oil filter Nm 11

Oil drain plug Nm 32

Oil pump

Mesh filter basket to engine block Nm 10

Oil pump cover Nm 9

Pressure relief valve Nm 42

Oil pressure switch Nm 30

Oil cooler

Cooling oil line to engine block Nm 10

Cooling oil line banjo screw with oil vent

valve Nm 25

Oil cooler to bracket Nm 9

Oil cooler return line to engine block Nm 35

Oil cooler connection to crankcase Nm 9

Cylinders

Tightening sequence:

1 M 8 screw Nm 20

2 M 6 screw Nm 9

3 Chain guide rail pivot screw Nm 18

Timing chain

Chain tensioner Nm 32

Connecting rod

Big end cap

Closing torque Nm 20

Wrench angle °80

Crankcase

Tightening sequence:

M 10 screw (oiled) to initial torque Nm 25

Wrench angle °90

M 8 screw Nm 22 (oiled)

M 6 screw Nm 9

Model R 1150 RT

Connection

11 Engine

00.5

Model R 1150 RT

Connection

12 Engine electrics

Starter motor to engine Nm 20

Positive lead to starter motor Nm 10

Alternator to generator support cover Nm 20

Tensioning and retaining link to alternator Nm 21

Spacer to alternator Nm 21

Positive lead to alternator Nm 15

Belt pulley to alternator Nm 50

Belt pulley to crankshaft Nm 50

Poly-V belt preload Nm 8

NGK BKR 7 EKC spark plug Nm 25

Model R 1150 RT

Connection

13 Fuel preparation and control

Oil temperature sensor to crankcase Nm 25

Air temperature sensor to air-filter housing Nm 10

Model R 1150 RT

Connection

16 Fuel tank and lines

Fuel tank to rear frame Nm 22

Fuel pump assembly to tank Nm 5

Model R 1150 RT

Connection

18 Exhaust system

Manifold to cylinder head Nm 21

Clamp for manifold Nm 45

(apply Optimoly TA to clamp seat)

Silencer to footrest plate Nm 35

Oxygen sensor to silencer Nm 45

(apply Optimoly TA to thread)

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