BobsCNC Evolution 4 Bedienungsanleitung

Evolution 4

Assembly Instructions

Rev. 1.4

Extension Kit

1 
 
Contents 
Information/Warning Boxes........................................................................................................................................5 
Safety Precautions and Warnings .............................................................................................................................6 
Getting Started.................................................................................................................................................................7 
Required Tools:............................................................................................................................................................7 
Assembly Recommendations: ....................................................................................................................................7 
Removing Components:...............................................................................................................................................9 
Illustrated Step by Step Instructions ...................................................................................................................9 
Step 1..........................................................................................................................................................................9 
Step 2....................................................................................................................................................................... 10 
Step 3....................................................................................................................................................................... 11 
Step 4....................................................................................................................................................................... 11 
Step 5....................................................................................................................................................................... 12 
Step 6....................................................................................................................................................................... 12 
Step 7....................................................................................................................................................................... 13 
Step 8....................................................................................................................................................................... 13 
X Axis Extension Assembling ................................................................................................................................... 14 
Wood Components ................................................................................................................................................ 14 
Hardware .................................................................................................................................................................... 15 
Illustrated Step by Step Instructions ................................................................................................................ 15 
Step 1....................................................................................................................................................................... 15 
Step 2....................................................................................................................................................................... 16 
Step 3....................................................................................................................................................................... 17 
Step 4....................................................................................................................................................................... 18 
Step 5....................................................................................................................................................................... 19 
Step 6....................................................................................................................................................................... 20 

2 
 
Step 7....................................................................................................................................................................... 21 
Connecting the X Axis Extension............................................................................................................................ 22 
Illustrated Step by Step Instructions ................................................................................................................ 22 
Step 1....................................................................................................................................................................... 22 
Step 2....................................................................................................................................................................... 23 
Step 3....................................................................................................................................................................... 24 
Step 4....................................................................................................................................................................... 25 
Step 5....................................................................................................................................................................... 26 
Step 6....................................................................................................................................................................... 26 
Step 7....................................................................................................................................................................... 27 
Step 8....................................................................................................................................................................... 27 
8a............................................................................................................................................................................... 27 
8b.............................................................................................................................................................................. 27 
8c............................................................................................................................................................................... 28 
8d.............................................................................................................................................................................. 28 
8e............................................................................................................................................................................... 29 
8f ............................................................................................................................................................................... 30 
8g.............................................................................................................................................................................. 30 
Step 9....................................................................................................................................................................... 31 
9a............................................................................................................................................................................... 31 
9b.............................................................................................................................................................................. 31 
9c............................................................................................................................................................................... 31 
9d.............................................................................................................................................................................. 32 
9e............................................................................................................................................................................... 32 
Step 10.................................................................................................................................................................... 33 
Adding a Spoilboard................................................................................................................................................... 34 
Step 1....................................................................................................................................................................... 34 

Step 2....................................................................................................................................................................... 35

Updating Firmware...................................................................................................................................................... 36

Evolution 4 Extension Firmware Value Change............................................................................................ 36

Appendix ($130=1283) .............................................................................................................................................. 37

Evolution 4 Firmware Values ............................................................................................................................... 37

EVOLUTION 4 with Extension

Specifications

The Assembled Footprint:

Length: 58.7" (1490 mm)

Width: 39" (994 mm)

Height: 20.9" (530 mm)

Assembled Weight:

48 lbs.

Cutting Area:

X: 50.5" (1283 mm)

Y: 24" (610 mm)

Z: 3.3" (85 mm)

Components needed to complete the kit:

1. Four pieces of 5/15” stress proof steel rods 56-7/8” long

2. 1x2 pine batten strips (two pieces at 17 and eight pieces at 28”)

3. ¾” wood screws to mount the batten strips

4. 1-1/4” wood screws to mount the spoliboard

5. ¾” spoilboard cut to 28-½”by 57- ½”

Safety is the First Priority. Always wear proper protective

equipment and use "safety sense" when assembling and

operating your Evolution 4 CNC Router.

Information/Warning Boxes

CAUTION Indicates a possible risk of

injury that can result from failure to follow this

instruction

WARNING Indicates the possible damage

to the machine, its components, the work

piece, or injury that can result from failure to

follow this warning.

DANGER Indicates a serious risk of bodily

harm, injury and death. This is a serious

warning and should not be ignored. Any work

must be carried out with extreme caution.

TIPs Contains helpful information,

shortcuts, and hints to simplify assembly and

make machine operation easier and safer.

TIP

Safety Precautions and Warnings

Evolution Series CNC Routers have a 110 v. power supply and use bits that spin at

28,000 rpm with cutting edges that are sharp and hazardous. The operator must

understand the potential hazards and is responsible to take appropriate safety

precautions before operating the Router.

•Only use extension cords rated for 20 amps plugged into a dedicated outlet.

•Inspect the machine before every use for maintenance issues: loose fasteners,

belts, etc.

•Do not operate the machine with dull or damaged router bits.

•Always unplug machine after each use and when cleaning the router or changing

router bits.

•Remove rings, bracelets, watches, necklaces before using the machine.

•Wear snug fitting clothing and/or roll up long sleeves to prevent snagging.

•Use appropriate personal protective equipment (PPE) when operating machine

including safety glasses and hearing protection.

•Keep hands, hair and clothing away from the moving parts of the machine.

•Do not operate the machine when under the influence of alcohol or prescription

medications.

•Make certain the workpiece is clamped securely in place before starting the

machine.

•Never leave the machine running unattended.

•Children must be supervised by adults when operating the machine.

•Do not operate the machine in the presence of flammable materials.

•Keep floors clean, dry, and free of debris to eliminate slip and/or trip hazards.

•Have a suitably rated fire extinguisher on hand when the machine is in operation.

Getting Started

Required Tools:

A pair of long nose pliers.

Diagonal Cutters or sharp knife to trim nylon ties.

Calipers or measuring tape to measure part placement.

#3 Phillips screwdriver to build the main components.

220 grit sandpaper to remove laser marks on wood pieces (if desired).

LOCTITE 242™thread lock (fingernail polish can be used as a substitute).

Set of Metric Sockets and SAE Wrenches.

Set of Metric and SAE Allen Wrenches.

Assembly Recommendations:

Use a large, flat, clean work surface for assembling your EVOLUTION 4.

All Screws (unless noted) should be installed snug, then rotated 1-2 ½

turns.

Apply LOCTITE to all M4 X 16 mm machine screw that are used to secure

plywood pieces except for the 4 screws that clamp the router in step 10 of

the final assembly.

Light sanding may be required to remove any marks made by the laser.

Painting, or applying stain with a clear coat will provide extra protection to

the wood components.

Try using strips of 1inch blue painters’ tape behind the T-Slots to help hold

the Nuts in place during assembly.

Lock Nuts are never used to secure components that have T-Slots. They

are only used to mount components where the Nut is not held in a

T-Slot.

CAUTION This kit contains numerous small

components that pose a choking risk for small

children and pets. Keep kit pieces in a secure

location out of the reach or small children and pets.

Removing Components:

Illustrated Step by Step Instructions

Before you can add the extension kit you will need to remove several

components.

Step 1 Remove and discard Spoilboard.

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