Bongioanni IDEA Series Benutzerhandbuch
IDEA
IDEA
INSTALLATION AND SERVICING
INSTRUCTIONS
tipo P
may we thank you for having chosen a BONGIOANNI product.
This manual has been prepared with the aim to acquaint you with the boiler
you have purchased.
Please take time to read it because the instructions and suggestions on the
installation, use and maintenance of your boiler will enable you to obtain the
best results from our high quality product for a very long time.
Bongioanni spa
Dear customer,
IDEA boilers are manufactured to the highest standard of quality, performance and safety in
accordance with EC standards and requirements.
They comply with Gas Safety Regulations and carry the CE mark.
IDEA boilers are classified as type B11BS and are designed for use on gas category II2H3+.
The Manufacturer will not assume any responsibility for the non observance of any relevant
statutory installation requirements, regulations and codes of practice, or any recommenda-
tions and instructions included in this manual.
The installation of IDEA boilers must be in accordance with relevant statutory requirements,
the Gas Safety (Installation and Use) Regulations 1994, Health & Safety at Work Act,
Building Ragulations, I.E.E. Regulations, Construction (Design & Management) Regulations
1994, Local Authority Bylaws, Local Gas Undertaking Regulations, Local & National Water
Byelaws, Fire Authority Regulations and Insurance Company requirements.
The following codes of practice are also applicable:
BS6880 Codes of practice for low temperature hot water heating systems of
output greater than 45 kW. Parts 1, 2 & 3: 1988.
CP342 Code of practice for centralised hot water supply, part 2 Buildings other
than individual dwellings.
BS6644 1991 specifications for gas fired hot water boilers of rated inputs between
60 kW and 2 MW.
IGE/UP/2 Gas installation pipework, boosters and compressors on industrial and
commercial premises.
CIBSE Guide Reference sections B7, B11 and B13.
BS5440 Installation of flues and ventilation for gas appliances of rated input not
exceeding 60 kW.
British Gas IM/11 Flues for commercial and industrial gas fired boilers and air heaters.
CONFORMITY STATEMENT
INSTALLATION REQUIREMENTS
GUIDE TO CONTENTS
1 Description
1.1 General remarks
1.2 Boiler models
1.3 Dimensional drawings
1.4 Technical data
1.5 Boiler components and ancillaries
1.5.1 Gas valves used
1.5.2 IDEA boilers with electric ignition
IDEA boilers with electronic ignition
1.6 Exploded drawings and parts list
1.6.1 Exploded view of boiler block unaccessoried version
1.6.2
Parts list IDEA unaccessoried version
1.6.3 Exploded view of boiler block accessoried version
1.6.4
Parts list IDEA accessoried version
1.6.5
Control panel
2 Installation and operating instructions
2.1 Boiler room
2.2 Gas connection
2.3 Water connection
2.4 Flue connection
2.5 Electrical supply and connection
2.5.1 IDEA boilers with electric ignition
2.5.2 IDEA boilers with electronic ignition
2.6 Casing assembly
2.7 First lighting and boiler control
2.7.1 IDEA boilers with electric ignition
2.7.2 IDEA boilers with electronic ignition
2.7.3 Changing gas type
2.7.4 Checking the flue thermostat
3 Boiler operating and maintenance
Guidance for the user
3.1 Commissioning the boiler
3.1.1 IDEA boilers with electric ignition
3.1.2 IDEA boilers with electronic ignition
3.2 Switching the boiler off
3.3 Warning
3.4 Cleaning the boiler
3.5 Flue safety thermostat
DESCRIPTION
IDEA boilers consists of a range of 6 atmospheric gas fired cast iron sectional boilers offering
high efficiency and low emissions.
Each heat exchanger comprises:
- one front left section
- a variable number of intermediate sections
- one front right section
all connected to each other by means of bi-conical nipples (St 37-2 DIN 1626).
Each boiler is fitted with a stainless steel multi-bar atmospheric gas burner, for operation with
natural gas or LPG.
IDEA boilers are available in the following model configuration:
-T = with electric ignition and pilot-thermocouple system for the flame monitoring
-I = with electronic ignition and ionisation flame detection.
1
1.1 GENERAL REMARKS
1.2 BOILER MODELS
IDEA BOILERS (ELECTRONIC IGNITION - IONIZED) with pump
Nominal heat output and vessel
Model No. of sections Btu/h kW Ref. No. Ref. No.
IDEA/18 I 3 61,400 18 1810023 1810223
IDEA/27 I 4 92,200 27 1810024 1810224
IDEA/36 I 5 122,900 36 1810035 1810235
IDEA/45 I 6 153,600 45 1810026 -
IDEA/54 I 7 184,300 54 1810027 -
IDEA/63 I 8 215,000 63 1810028 -
IDEA BOILERS (ELECTRIC IGNITION) with pump
Nominal heat output and vessel
Model No.of sections Btu/h kW Ref. No. Ref. No.
IDEA/18 T 3 61,400 18 1810003 1810203
IDEA/27 T 4 92,200 27 1810004 1810204
IDEA/36 T 5 122,900 36 1810015 1810215
IDEA/45 T 6 153,600 45 1810006 -
IDEA/54 T 7 184,300 54 1810007 -
IDEA/63 T 8 215,000 63 1810008 -
1
1.3 DIMENSIONAL DRAWINGS
IDEA LXBCMPHaHcHr
18 PV 450 80 290 160 125 600 455 395 280
27 PV 600 90 400 200 195 600 455 395 280
18 450 80 290 160 145 600 530 - 370
27 450 90 250 200 65 600 530 - 370
36 600 75 360 240 135 600 530 - 370
45 600 75 320 280 55 600 530 - 370
54 800 120 480 320 175 640 530 - 370
63 800 120 440 360 95 640 530 - 370
IDEA PV IDEA
aFLOW CONNECTION (installation 3/4” 1”
rRETURN CONNECTION (installation) 3/4” 1”
gGAS CONNECTION 3/4” 3/4”
cFILL COCK CONNECTION 1/2” -
X
a
B
PL
C
M
g
r
480
Hc
Ha
Hr
c
2
TECHNICAL DATA
1.4
IDEA (P = with Polidoro burner) 18 PV 27 PV 36 PV 18 27 36 45 54 63
No. of sections 3 4 5345678
Nominal heat input kW 19.9 29.8 34.8 19.9 29.8 39.7 49.7 59.6 69.5
Btu/h 67,900 101,700 135,500 67,900 101,700 135,500 169,600 203,400 237,200
Nominal heat output kW 18 27 31,5 18 27 36 45 54 63
Btu/h 61,400 92,200 122,900 61,400 92,200 122,900 153,600 184,300 215,000
No. of burner injectors 23 4234567
Pilot injectors Ø (T-model only)
Natural Gas G 20 (2 holes) mm 0.29 0.29 0.29 0.29 0.29 0.29 0.29 0.29 0.29
LPG G30/G 31 (1 hole) mm 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24
Burner injectors Ø
Natural Gas G 20 mm 2.70 2.70 2.60 2.70 2.70 2.60 2.60 2.60 2.60
LPG G30/G 31 mm 1.55 1.55 1.45 1.55 1.55 1.55 1.55 1.55 1.55
Inlet pressure
Natural Gas G20 mbar 20 20 20 20 20 20 20 20 20
LPG G30/G31 mbar 30/37 30/37 30/37 30/37 30/37 30/37 30/37 30/37 30/37
Burner pressure
Natural Gas G20 mbar 11,6 11,6 10,1 11,6 11,6 13,2 13,2 13,2 13,2
LPG G30/G31 mbar 28/35 28/35 28/35 28/35 28/35 28/35 28/35 28/35 28/35
Gas rate
(continuous operation)
( 15°C ; 1013 mbar)Nat. Gas G20 m3/h 2.11 3.15 3.69 2.11 3.15 4.20 5.26 6.31 7.36
LPG G30 kg/h 1.57 2.35 2.75 1.57 2.35 3.13 3.92 4.71 5.49
G31 kg/h 1.54 2.31 2.71 1.54 2.31 3.08 3.86 4.63 5.39
Flue outlet Ø mm 110 130 150 110 130 150 150 180 180
Negative pressure required
at flue outlet Pa 1 1 1111111
Electrical supply
T - model W 100 100 100 6 6 6 6 6 6
I - model W 110 110 110 16 16 16 16 16 16
Water content l 11 14 17 11 14 17 20 23 26
Max operating temperature °C 90 90 90 90 90 90 90 90 90
Max hydraulic
pressure bar 3 3 3333333
Capacity of
expansion vessel l 10 10 10 - - - - - -
Flue gas mass flow
g/s 13 18 26 13 18 226 28 41 43
Flue gas temperature
°C 130 136 115 130 136 125 146 126 135
Weight kg 115 137 156 107 126 145 167 191 211
230 V~- 50 Hz
3
10
1000 2000 3000 4000 5000 6000 7000 8000 9000
90
170
250
330
410
18
27
36
45
54
63
mbar
IDEA
IDEA
IDEA
IDEA
IDEA
IDEA
Q
l/h
VELOCITA' 3
IDEA 18 - 27 - 36 - PV
WATERSIDE PRESSURE DROP
(not accessoried model) DISCHARGE HEAD (PV models)
Q
l/h
1500
1000 2000 2500 3000 3500
0
1
2
3
4
H (m)
GAS TYPE NATURAL GAS LPG
IDEA 18 I SIT NOVA 822 SIT NOVA 822
IDEA 27 I SIT NOVA 822 SIT NOVA 822
IDEA 36 I SIT NOVA 822 SIT NOVA 822
IDEA 45 I SIT NOVA 822 SIT NOVA 822
IDEA 54 I SIT NOVA 822 SIT NOVA 822
IDEA 63 I SIT NOVA 822 SIT NOVA 822
GAS TYPE NATURAL GAS LPG
IDEA 18 T SIT NOVA 820 SIT NOVA 820
IDEA 27 T SIT NOVA 820 SIT NOVA 820
IDEA 36 T SIT NOVA 820 SIT NOVA 820
IDEA 45 T SIT NOVA 820 SIT NOVA 820
IDEA 54 T SIT NOVA 820 SIT NOVA 820
IDEA 63 T SIT NOVA 820 SIT NOVA 820
GAS VALVES
IDEA BOILERS IDEA BOILERS
ELECTRIC IGNITION ELECTRONIC IGNITION
COMPONENTS:
- on/off switch
- automatic combination gas control valve
- stainless steel multi-bar atmospheric gas burner
complete with venturi
- low consumption pilot burner
- ceramic ignition electrode
- thermocouple with interrupter adapter
- electric igniter
- boiler control thermostat
- safety high limite thermostat with thermocouple
serial contacts
- flue thermostat with indication lamp for chim-
ney obstruction
- boiler thermometer
- external flue hood
- stove enamelled casing
COMPONENTS:
- on/off switch
- automatic combination gas control valve
- stainless steel multi-bar atmospheric gas burner
complete with venturi
- electronic flame controller
- ceramic ignition and ionisation electrodes
- boiler lockout/reset button
- boiler control thermostat
- safety high limit thermostat
- flue thermostat with indication lamp for chim-
ney obstruction
- boiler thermometer
- external flue hood
- stove enamelled casing
1.5.1
1.5 BOILER COMPONENTS AND ANCILLARIES
1.5.2
IDEA BOILERS - ELECTRIC IGNITION
IDEA BOILERS - ELECTRONIC IGNITION/IONIZED
4
Dieses Handbuch passt für folgende Modelle
12
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