Bosch Greenstar Camray Utility 12/18 Bedienungsanleitung

GREENSTAR CAMRAY UTILITY &

UTILITY SYSTEM

FLOOR STANDING OIL FIRED CONDENSING BOILER

CONVENTIONAL FLUE & ROOM SEALED FLUE

FOR FULLY PUMPED OPEN VENT OR SEALED CENTRAL HEATING SYSTEMS AND

DOMESTIC HOT WATER CYLINDERS

For use with the following Greenstar oil fired appliances:

Greenstar Camray Utility 12/18, 18/25, 25/32

Greenstar Camray Utility System 12/18, 18/25, 25/32

THE APPLIANCE IS FOR USE WITH 28

SECOND KEROSENE ONLY

USER INSTRUCTIONS

& CUSTOMER CARE GUIDE

USER INSTRUCTIONS &

CUSTOMER CARE GUIDE

GREENSTAR CAMRAY UTILITY/UTILITY SYSTEM 12/18 - 18/25 - 25/32

8 716 111 983a (02.07)

CONTACT INFORMATION

Worcester, Bosch Group:

Service call centres:

UK TEL: 08457 256206

FAX: 08457 757536

SCOTLAND ONLY FAX: 01506 441687

Other enquiries: TEL: FAX:

MAIN RECEPTION: 01905 754624 754619

TECHNICAL: 08705 266241

SPARES: 01905 752571

LITERATURE: 01905 752556

SALES: 01905 752640

WEBSITE: www.worcester-bosch.co.uk

WATER TREATMENT:

FERNOX 01799 550811

www.fernox.com

SENTINEL 0151 420 9595

www.betzdearborn.com/sentinel

FLUE TERMINAL GUARDS:

WORCESTER, BOSCH GROUP

OIL FIRING TECHNICAL ASSOCIATION:

OFTEC 0845 6585080

www.oftec.org

USER INSTRUCTIONS &

CUSTOMER CARE GUIDE

PLEASE READ THESE INSTRUCTIONS

CAREFULLY BEFORE OPERATING YOUR

APPLIANCE.

THESE INSTRUCTIONS ARE APPLICABLE

TO THE WORCESTER, BOSCH GROUP

APPLIANCE MODEL(S) STATED ON THE

FRONT COVER OF THIS MANUAL ONLY AND

MUST NOT BE USED WITH ANY OTHER

MAKE OR MODEL OF APPLIANCE.

IF YOU ARE IN ANY DOUBT CONTACT THE

WORCESTER, BOSCH GROUP TECHNICAL

HELPLINE.

PLEASE KEEP THESE INSTRUCTIONS WITH

THE INSTALLATION AND SERVICING

INSTRUCTIONS IN A SAFE PLACE OR WITH

THE APPLIANCE AFTER INSTALLATION OR

SERVICING.

DO NOT INTERFERE WITH ANY SEALED

COMPONENTS.

ABBREVIATIONS:

Ø Diameter.

CH Central Heating.

DHW Domestic Hot Water.

TRV Thermostatic Radiator Valve.

IP Ingress Protection.

CF Conventional flue.

RS Room sealed flue.

N/A Not allowed.

SEDBUK Seasonal Efficiency for Domestic

Boilers in the United Kingdom.

OFTEC Oil Firing Technical Association for the

Petroleum Industry.

CONTENTS

GREENSTAR CAMRAY UTILITY/UTILITY SYSTEM 12/18 - 18/25 - 25/32

8 716 111 983a (02.07)

INTRODUCTION

USING YOUR

APPLIANCE

MAINTENANCE ENERGY

SAVING

GUARANTEENOTES

CONTENTS

INTRODUCTION

SAFETY PRECAUTIONS 2

EXCELLENCE COMES AS STANDARD 3

GENERAL INFORMATION 4-6

USING YOUR APPLIANCE

CONTROLS 7

OPERATING THE APPLIANCE

Switching the boiler on/off 8

Setting the heating temperature 8

Controlling central heating 8

Fault conditions 9

ENERGY SAVING

TIPS ON ENERGY SAVING 10-11

MAINTENANCE

MAINTAINING YOUR APPLIANCE 12

FAULT FINDING 13

FAULT OR BREAKDOWN 14

GUARANTEE

YOUR GUARANTEE 15

GUARANTEE REGISTRATION 16

GREENSTAR CAMRAY UTILITY/UTILITY SYSTEM 12/18 - 18/25 - 25/32

8 716 111 983a (02.07)

SAFETY PRECAUTIONS

FITTING & MODIFICATIONS:

Fitting the appliance and any controls to the

appliance may only be carried out by a

competent engineer in accordance with the

relevant Installation Regulations.

Flue systems must not be modified in any

way other than as described in the fitting

instructions.

Any misuse or unauthorised modifications to

the appliance, flue or associated

components and systems could invalidate

the warranty. The manufacturer accepts no

liability arising from any such actions,

excluding statutory rights.

This appliance is suitable for use with 28

second kerosene only, no other fuel must

be used.

SERVICING:

The user must have the system regularly

serviced by a competent, qualified OFTEC

registered engineer using approved spares,

to help maintain the economy, safety and

reliability of the appliance.

The appliance should be serviced once each

year after installation unless the installation

conditions and usage demand more frequent

services.

DO NOT OPERATE THE APPLIANCE WHEN:

4The appliance, flue or system is incorrectly

fitted, faulty or damaged.

4The flue terminal outlet fitted on the outside

wall or roof is obstructed or damaged.

4There are fumes, fuel leaks or fuel smells

from the fuel supply, appliance or flue system.

4The system is empty, frozen or unpressurised

(sealed systems).

4The condensate pipe is blocked or restricted.

4The appliance clearances are inadequate.

4The air supply is restricted or vents damaged.

INTRODUCTION

OIL SMELLS, LEAKS OR FUMES FROM THE

APPLIANCE:

4Extinguish any naked flames.

4Open windows and doors.

4Switch off the appliance electricity supply.

4Isolate the fuel supply to the boiler.

4Contact installer/service engineer.

HEALTH & SAFETY:

The appliance contains no asbestos and no

substances have been used in the

construction process that contravene the

COSHH Regulations (Control of

Substances Hazardous to Health

Regulations 1988). Where applicable, the

CE mark indicates compliance with relative

EU Directives.

COMBUSTIBLE AND CORROSIVE

MATERIALS:

Do not store or use any combustible

materials (paper, thinners, paints etc.) inside

or within the vicinity of the appliance.

The combustion air must be kept clear of

chemically aggressive substances which can

corrode the appliance and invalidate any

warranty.

SAFETY PRECAUTIONS

EXCELLENCE COMES AS

STANDARD

GREENSTAR CAMRAY UTILITY/UTILITY SYSTEM 12/18 - 18/25 - 25/32

8 716 111 983a (02.07)

INTRODUCTION

EXCELLENCE COMES AS

STANDARD

Thank you for purchasing a Greenstar oil fired

condensing boiler from Worcester, Bosch

Group. The company prides itself on

manufacturing boilers to the strictest quality

control standards throughout every stage of

production.

Worcester, Bosch Group has led the field in

innovative appliance design and performance for

more than 40 years. This heritage means all

products are of exceptional quality and proven

reliability.

The condensing range in particular, is extremely

energy efficient, converting more of the fuel

consumed into heat offering you economical

running costs and value for money. It sits in

SEBUK band A, at the top of the energy rated

appliances available.

There is also the assurance of our no-nonsense

parts and labour guarantee - backed up by an

optional servicing and maintenance contract to

keep your boiler operating at peak condition and

efficiency.

To find out more about Worcester, Bosch

Group, use the 'Contact Information' shown on

the inside front cover.

GENERAL INFORMATION

CONDENSATE:

This is a high efficiency appliance using

condensing technology which will under normal

operation produce a regular discharge of

condensate to drain and at times, give out a

plume of water vapour from the flue terminal.

ROOM THERMOSTAT:

A room thermostat must be fitted to control the

central heating. Refer to instructions supplied

with the room thermostat for information on

siting and setting.

THERMOSTATIC RADIATOR VALVES:

It is recommended that this type of valve is fitted

to all but one of the radiators (or at least those in

the sleeping accommodation). The remaining

radiator, which must be where the room

thermostat is located, should be un-controlled

and must be left open.

GENERAL INFORMATION GREENSTAR CAMRAY UTILITY/UTILITY SYSTEM 12/18 - 18/25 - 25/32

8 716 111 983a (02.07)

INTRODUCTION

Read these instructions carefully to get the best

from your appliance.

CENTRAL HEATING SYSTEMS:

During the first few hours of operation of the

central heating system, check that all radiators

are being heated at an even rate.

If the top of a radiator is at a lower temperature

than the bottom then it should be vented by

releasing air through the venting screw at the top

of the radiator. Ask your installer to show you

how this is done. Repeated venting will reduce

the quantity of water in the system and this must

be replenished for safe and satisfactory

operation of the appliance.

When excessive venting or water leaks are found

in the system you must contact a service

engineer to inspect the installation and rectify

any fault.

Only use additives compatible with the appliance

and system. Use of incompatible additives can

cause damage and will invalidate the appliance

guarantee.

Frost protection:

Use a suitable anti-freeze/inhibitor at the correct

strength to protect against freezing.

A frost themostat should be fitted to the system

where the system is most exposed and at risk of

freezing.

Sealed heating systems:

Where the appliance is fitted to a sealed heating

system your installer will inform you of the

minimum and maximum pressure which must be

indicated on the pressure gauge.

Regularly check the pressure is maintained and

contact your installer or maintenance engineer if

there is a noticeable, permanent drop in

pressure. If the system loses pressure it should

be repressurised and the cause of the loss

investigated.

Pressure gauge

on the Camray

Utility System

model.

GENERAL INFORMATION

GREENSTAR CAMRAY UTILITY/UTILITY SYSTEM 12/18 - 18/25 - 25/32

8 716 111 983a (02.07)

INTRODUCTION

Conventional flued appliances:

Minimum area of of air inlet for combustion:

Model Area (cm2)

12/18 72

18/25 110

25/32 138

GENERAL INFORMATION

BOILER LOCATION:

This boiler is only suitable for installing internally

within a property at a suitable location onto a

fixed rigid surface at least the same size as the

boiler and capable of supporting the boiler

weight.

The boiler is not suitable for external installation

unless a suitable enclosure is provided.

Roof space installations must fully conform to

BS 5410 part 1 section 4.6.9.

** The boiler can be installed under a worktop

as long as:

4The worktop above the boiler is removable

for maintenance.

4There is at least 10mm clearance above the

boiler.

4The front of the boiler is not enclosed.

VENTILATION:

Air vents must be functional at all times and the

air supply must not be restricted or

contaminated.

The appliance clearances must meet the

minimum shown opposite for servicing and

venting purposes.

* If this clearance is less than 75mm the flue

'knock-out' panel sections must be removed to

improve air circulation and cooling.

Do not place clothes or objects to hinder the air

circulation required by the appliance.

Conventional flue appliances require an

adequate supply of fresh air which must be

delivered to the boiler for combustion purposes

through a permanent inlet, such as an air brick,

into the area where the boiler is situated.

600mm

300mm**

5mm*

380mm

1200mm

1155mm

GENERAL INFORMATION GREENSTAR CAMRAY UTILITY/UTILITY SYSTEM 12/18 - 18/25 - 25/32

8 716 111 983a (02.07)

INTRODUCTION

GENERAL INFORMATION

If a cupboard or compartment which is to be

used for storage or airing is built around the

appliance after installation there must be a

non-combustible partition around the boiler.

Further information can be found in BS 5410

which also describes venting requirements.

Venting compartments:

4Ventilation must be provided for boilers fitted

into compartments as described in BS 5410

4A minimum of 2 air vents must be fitted, one

at low level and another at high level onto

the same wall using the same air for

circulation.

4Combustion air must not be taken from a

room or internal space containing a bath or

shower and must not communicate with a

protected area such as a hall, stairway,

landing, corridor, lobby, shaft etc.

4Air vents must allow access for clean free air

and must be sited to comply with the flue

terminal position requirements.

4Air ducting runs must not exceed 3m.

4Low level air vents must be less than

450mm from the floor.

4A warning label must be added to the vents

with a statement to the effect: ''Do not block

this vent. Do not use for storage”.

MINIMUM AIR VENT AREA (cm2) FOR

APPLIANCES INSTALLED IN A COMPARTMENT:

1Internal air to and from a space/room inside the building.

2External air to and from directly outside the building.

Conventional flue:

Room Sealed flue:

Model

12/18

18/25

25/32

Model

12/18

18/25

25/32

Internal1ventilation External2 ventilation

High

Level

Low

Level

High

Level

Low

Level

Internal1ventilation External2 ventilation

High

Level

Low

Level

High

Level

Low

Level

143 215 72 143

220 330 110 220

275 413 138 275

143 143 72 72

220 220 110 110

275275138 138

CONTROLS

GREENSTAR CAMRAY UTILITY/UTILITY SYSTEM 12/18 - 18/25 - 25/32

8 716 111 983a (02.07)

A Temperature control.

B Reset button - burner lock-out indicator/reset

button (on the burner control box behind

the front panel).

C Reset button - boiler overheat thermostat

(behind front panel).

D Reset button - flue overheat thermostat

(behind front panel).

E Front panel.

CONTROLS

USING YOUR

APPLIANCE

CA D

UTILITY & UTILITY SYSTEM MODELS:

OPERATING THE APPLIANCE GREENSTAR CAMRAY UTILITY/UTILITY SYSTEM 12/18 - 18/25 - 25/32

8 716 111 983a (02.07)

USING YOUR

APPLIANCE

OPERATING THE APPLIANCE

SWITCHING THE BOILER ON/OFF:

4To switch on the boiler; turn ON the water,

oil and electricity supply to the boiler.

4Check the programmer/timer is correct and

it is set to ON.

4Set the room thermostat to the desired

setting.

4Open and set thermostatic radiator valves as

required.

4Turn the boiler water temperature control to

the required setting.

4To switch off the boiler; turn the

programmer/timer to OFF for heating and

hot water. If the appliance is left unused and

exposed to freezing conditions; shut off all

the mains supplies, isolate the boiler and

drain the system and boiler.

SETTING HEATING TEMPERATURE:

4Turn the control clockwise to increase the

radiator temperature.

4Turn the control anti-clockwise to reduce the

radiator temperature.

The minimum and maximum ranges of the

heating control positions are approx. 55°C to

81°C.

CONTROLLING CENTRAL HEATING:

4Set the programmer/timer to the correct time

with the required ON/OFF periods.

4Turn the room thermostat to the temperature

required.

4Set thermostatic radiator valves to the

required temperature for each room.

TEMPERATURE CONTROL:

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