Bosch Rexroth ID 200/C-PDP Bedienungsanleitung

PORTUGUESA ESPAÑOL ITALIANO FRANÇAIS ENGLISH DEUTSCH

3 842 540 399/2016-11

Replaces: 2014-05

ID 200 PROFIBUS

1.2

Edition

Manual

2/84

Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11

The data speciﬁed only serve to describe

the product. No statements concerning

a certain condition or suitability for

a certain application can be derived

from our information. The information

given does not release the user from

the obligation of own judgment and

veriﬁcation. It must be remembered that

our products are subject to a natural

process of wear and aging.

This document, as well as the data,

speciﬁcations and other information

set forth in it, are the exclusive property

of Bosch Rexroth AG. It may not be

reproduced or given to third parties

without the consent of Bosch Rexroth AG.

This manual was originally written

in German.

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Table of contents

1 About this document 5

1.1 Related documents 5

2 Declaration of conformity 5

3 General safety instructions 5

3.1 Intended use 6

3.2 Misuse 6

3.3 Qualiﬁcation of personnel 6

3.4 Warning notes in this document 7

3.4.1 Symbols 7

3.5 Adhere to the following instructions 8

3.5.1 General notes: 8

3.5.2 During transport and storage 8

3.5.3 During assembly 8

3.5.4 During commissioning 8

3.5.5 During cleaning 8

3.5.6 During disposal 9

3.5.7 During repairs 9

3.6 Obligations of the machine end-user 9

4 Product description 10

4.1 Product family 10

4.1.1 Antennas 10

4.1.2 Mobile data carriers MDT 11

4.1.3 Memory organization MDT…-H and MDT…-L 12

4.1.4 Manual operating unit/USB antenna 13

4.2 Accessories for connection 13

4.2.1 Communication module connection cable to antennas and trigger sensors 13

4.2.2 Cable sockets for the energy supply 14

4.2.3 Connection cable to the PROFIBUS DP interface 14

4.2.4 Adapter for the serial interface of a PC 15

4.3 Scope of delivery 16

4.4 Applications 16

4.5 Device features 16

4.6 Interfaces and connections 16

4.7 Displays and operating elements 17

4.7.1 LEDs 17

4.7.2 Control elements 18

5 Installation 19

5.1 Unpacking 19

5.2 EMC concept 19

5.3 Installation 20

5.4 Connection 20

5.4.1 Power supply 20

5.4.2 Antennas and trigger sensors 20

5.4.3 Grounding connection 21

5.4.4 Connection of the RS 232 diagnosis interface 21

5.4.5 Connection information for PROFIBUS 22

Table of contents

ENGLISH

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5.4.6 Cable 23

5.4.7 Transmission rates and cable lengths 23

5.4.8 Bus terminator 24

6 Commissioning 26

6.1 Preliminary considerations 26

6.2 Connection 27

6.3 Device settings 27

6.4 Address setting 28

7 Communication with ID 200/C-PDP 30

7.1 Communication via the diagnosis interface DIAG 30

7.1.1 Commands in the web interface and the command shell 30

7.1.2 System commands 31

7.1.3 Write/read commands 32

7.1.4 Error/status messages 33

7.2 General information on the PROFIBUS DP 34

7.2.1 Performance characteristics of the PROFIBUS DP 34

7.2.2 PROFIBUS DP communication parameters (device master data ﬁle) 34

7.2.3 PROFIBUS DP functions 34

7.3 Communication via the PROFIBUS DP 35

7.3.1 PROFIBUS DP communication parameters (device master data ﬁle) for the

ID 200/C-PDP 35

7.3.2 Device identiﬁcation/software version message for PROFIBUS DP 36

7.3.3 Software information 38

7.3.4 Command types 39

7.3.5 Command overview 40

7.3.6 System commands 41

7.3.7 Write/read commands 48

7.3.8 Key 54

7.3.9 Error/status messages 55

8 ID 200/C-PDP web interface 56

8.1 Connection to the PC 56

8.1.1 Hardware / physical interface 56

8.1.2 Connection setup 56

8.1.3 Start the ID 200 network connection 65

8.1.4 Shutdown the ID 200 connection 66

8.2 Website 67

8.2.1 Homepage ID 200/C-PDP 67

8.2.2 System status 68

8.2.3 Send Command Page in ID 200/C-PDP website 69

8.2.4 Data logging 71

9 Technical data 73

9.1 Dimensions 73

9.2 Technical data 74

9.3 Write/read distances in air 76

9.4 Transmission times 77

10 Troubleshooting 80

11 ASCII table 81

About this document 5/84

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1 About this document

This manual is designed to enable you to use the full scope of functions of the

ID 200/C‑PDP.

fRead this manual through carefully. Familiarize yourself with the device before

assembling, installing and commissioning it.

fComply in particular with the section “General safety instructions” when working

with the device.

1.1 Related documents

This device is a system component.

fAlso observe the instructions for the other system components.

fAlso observe the generally applicable, legal or otherwise binding regulations of

the European or national legislation and the rules for the prevention of accidents

and for environmental protection applicable in your country.

2 Declaration of conformity

CE conformity: This product was developed and manufactured in accordance with

applicable European standards and directives. A declaration of conformity can be

requested from the manufacturer.

The manufacturer of the product has a certiﬁed quality assurance system in place

in accordance with ISO 9001.

3 General safety instructions

The device has been manufactured according to the generally accepted rules of

current technology. Even so, there is a risk of injury or damage if the following

general safety instructions and the warning notes before speciﬁc steps given in this

manual are not observed.

Read this manual completely and thoroughly before working with the the device.

Keep this manual in a location where it is accessible to all users at all times. Always

include the manual when you pass the device on to third parties.

ENGLISH

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3.1 Intended use

The ID 200/C‑PDP is a communication module for identiﬁcation systems and is

equipped with a PROFIBUS interface. You can use the ID 200/C‑PDP as a control

cabinet module or for ﬁeld applications. You can connect suitable inductive antennas

or trigger sensors to the ID 200/C‑PDP. Cabling must be used, which is suitable for

the system concept.

The product/component is exclusively intended for being integrated in a

machine or system or for being assembled with other components to form a

machine or system. The product may be commissioned only if its integrated

in the machine/system for which it is designed and the machine/system fully

complies with the EC Machinery Directive.

Observe the operating conditions and performance limits speciﬁed in the

technical data.

The device is a work appliance and not designed for private use.

The intended use also includes that you have completely read and

understood these instructions, in particular chapter “General safety

instructions”.

3.2 Misuse

Any use of the device other than as described in section 3.1 “Intended use”

is considered misuse.

3.3 Qualiﬁcation of personnel

Assembly, commissioning and operation, disassembly, and service

(including maintenance and repair) require basic knowledge of data

processing, as well as knowledge of the appropriate specialist terms.

In order to ensure operational safety, these activities may only be carried

out by corresponding experts or an instructed person under the direction

and supervision of an expert.

Experts are those who can recognize potential dangers and apply the

appropriate safety measures due to their technical training, knowledge

and experience, as well as their understanding of the relevant provisions

pertaining to the work to be undertaken. Qualiﬁed personnel must observe

the rules relevant to the subject area.

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3.4 Warning notes in this document

In this manual, there are warning notes before the steps whenever there is a danger

of personal injury or damage to the equipment. The hazard avoidance measures

described must be observed.

Safety instructions are set out as follows:

SIGNAL WORD

Type and source of danger!

Consequences in case of non-compliance

fMeasures for the hazard avoidance

f…

•Warning sign: Draws attention to the danger

•Signal word: Indicates the degree of the danger

•Type and source of danger!: Speciﬁes the type and source of danger

•Consequences: Describes the consequences in case of non-compliance

•Precaution: Speciﬁes how the danger can be prevented

Table 1: Risk classes according to ANSI Z535.6-2006

Warning sign, signal word Meaning

DANGER Indicates a dangerous situation which will cause death or

severe personal injuries if not avoided.

WARNING Indicates a dangerous situation which may cause death or

severe personal injuries if not avoided.

CAUTION Indicates a dangerous situation which may cause minor or

medium personal injuries if not avoided.

NOTICE Damage to property: The product or the environment could

be damaged.

3.4.1 Symbols

The following symbols indicate notices which are not safety-relevant but increase the

comprehensibility of the documentation.

Table 2: Meaning of the symbols

Symbol Meaning

If this information is not observed, the product cannot be used and/or

operated optimally.

fIndividual, independent action

Numbered instruction:

The numbers indicate that the actions must be carried out one after the

other.

ENGLISH

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Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11

3.5 Adhere to the following instructions

3.5.1 General notes:

Observe the regulations on accident prevention and environmental protection for the

country where the product is used and at the workplace.

Only use Bosch Rexroth products in technically perfect condition.

If it should be necessary to disable any safety equipment temporarily, for example

for commissioning or maintenance work, always take the appropriate measures to

ensure that no hazard to a person’s life or health or to property may occur. Also

observe the superordinate operating instructions of the machine or system.

3.5.2 During transport and storage

The device must be packaged so it is protected against impact and moisture for

storage and transport.

The original packaging provides optimal protection. Also comply with the permissible

ambient conditions.

3.5.3 During assembly

Always depressurize and de-energize the relevant system part before connecting or

disconnecting plug-in connectors. Secure the system against restarting.

Lay the cables and lines so that they cannot be damaged and no one can trip over them.

3.5.4 During commissioning

Let the product acclimate itself for several hours before commissioning, as otherwise

water may condense in the housing.

Only commission the system if it is completely installed.

3.5.5 During cleaning

Never use solvents or aggressive cleaning agents. Only clean the product using a

slightly damp, lint-free cloth. Only use water and, if necessary, a mild cleaning agent.

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3.5.6 During disposal

Electrical waste is special waste. When disposing of electrical waste, comply with

the applicable laws in the relevant country and local regulations.

3.5.7 During repairs

If serious faults occur, decommission the device. Protect the device against being

commissioned by mistake. Send the device to the manufacturer for repair. Interfering

with and making changes to the device yourself is dangerous and nulliﬁes any

warranty and manufacturer responsibility.

3.6 Obligations of the machine end-user

The owner of the products from Bosch Rexroth is bound to provide for personnel

training on a regular basis regarding the following subjects:

• Observation and use of the operating instructions and the legal regulations

• Intended use and operation of the Bosch Rexroth product

• Observation of the instructions of factory security ofﬁcers and of the operating

instructions of the operator

• Behavior in case of emergency

Bosch Rexroth offers measures supporting the training in speciﬁc ﬁelds. You can

ﬁnd an overview of the training contents on the Internet at

http://www.boschrexroth.de/didactic.

ENGLISH

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Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11

4 Product description

4.1 Product family

The brand name ID 200 stands for a complete identiﬁcation system. The system

consists of a communication module ID 200/C-PDP, including PROFIBUS interface,

inductive antennas (125 kHz and 13.56 MHz), as well as the corresponding code

carriers and data carriers in many designs. The ID 200 is also open for connecting

additional TAG/antenna systems.

The system is suitable for control cabinet use, as well as for ﬁeld applications

in IP67. The interface to the superordinate ﬁeld bus is integrated in the housing and

all connections are pluggable. This enables simple installation and quick, error-free

replacement of the device in the event of a fault. The consistent EMC concept (metal

housing, grounding, shielded cables) offers a high level of interference resistance.

4.1.1 Antennas

A number of antennas are available for the ID 200/C-PDP in a variety of different

designs. You can connect inductive antennas (125 kHz and 13.56 MHz) to suit your

application.

Fig. 1: Inductive antennas

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