Bosch Rexroth MOBILEX GFT-W 30 Series Bedienungsanleitung

Operating Instructions

RE 79100-01-B/11.2020

Replaces: 02.2020

English

MOBILEX GFT-W

Winch drives for mobile and stationary applications

Series 30

Nominal size 160 - 450

The data specified above serve to describe

the

product. If there is also information on

the intended use, it is meant only as

examples of use and suggestions. Catalog

information does not constitute guaranteed

properties. The information given does not

release the user from obligation of own

judgment a

nd verification. Our products are

subject to a natural process of wear and

aging.

specifications and other information set

forth in it, are the exclusive property of

Bosch Rexroth AG. It may not be reproduced

or given

to third parties without its consent.

The brand, product and company names,

which are mentioned in this operating

instructions, are registered trademarks of

their respective owners. The copying or

changing of products with registered

trademarks is not pe

rmitted without the

permission of the respective owner.

A CE marking of the gearboxes as well as

the EC declaration of conformity are not

necessary, because the gearboxes are not a

machine for the purposes of the EC

Machinery Directive.

An example config

uration is shown on the

title page. The delivered product may,

therefore, differ from the product which is

pictured.

The original operating instructions were

created in the German language.

Contents 3/86

RE 79100-01-B/11.2020, MOBILEX GFT-W general operating instructions series 30, Bosch Rexroth AG

Contents

1About this documentation 6

1.1 Validity of the documentation 6

1.2 Required and supplementary documentations 6

1.3 Presentation of information 7

1.3.1 Safety instructions 7

1.3.2 Symbols 8

1.3.3 Terminology 8

1.3.4 Abbreviations 9

2Safety instructions 10

2.1 About this chapter 10

2.2 Intended use 10

2.3 Improper use 10

2.4 Qualification of Personnel 11

2.5 General safety instructions 11

2.6 Product and technology-dependent safety instructions 12

2.7 Personal Safety Equipment (PSA) 15

3General information concerning damage to property and product damages 16

4Scope of supply 19

5About this product 20

5.1 Performance description 20

5.2 Product description 20

5.2.1 Application conditions 20

5.3 Description of the brake 21

5.4 Product overview 22

5.5 Identification of the product 24

5.5.1 Standard name plate 24

6Transport and storage 25

6.1 Transporting the MOBILEX GFT-W 25

6.2 Storing the MOBILEX GFT-W 26

6.2.1 Preservation 26

6.2.2 Maximum storage periods 27

7Assembly 28

7.1 Unpacking 28

7.1.1 Delivery on pallet 28

7.1.2 Delivery in wood transport box 29

7.2 Installation conditions 29

7.3 Installation position 30

7.3.1 Operation with axial-piston motor (if included in the scope of supply) 30

7.4 Required tools 30

7.5 Assembling the MOBILEX GFT-W 31

7.5.1 Preparing assembly 31

7.5.2 Installing the planetary gearbox with assembled axial-piston motor into the

equipment frame or winch base/cable drum 32

7.5.3 Connecting the planetary gearbox's axial-piston motor to the hydraulic

system 37

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Bosch Rexroth AG, MOBILEX GFT-W general operating instructions series 30, RE 79100-01-B/11.2020

7.5.4 Installing the planetary gearbox with axial-piston motor connection (axial-

piston motor is not included in the scope of supply) 38

7.5.5 Assembling the counter-bearing (optional) on the cable drum or on the

equipment frame/winch base 43

7.5.6 Assembling the cable drum with planetary gearbox on the equipment

frame or winch base 46

7.6 Connecting the static multiple-disk parking brake 47

7.7 Performing a flushing cycle 49

7.8 Assembling mounting parts 49

7.9 Completing the assembly 50

8Commissioning 51

8.1 Initial commissioning 51

8.1.1 Initial commissioning the axial-piston motor/axial-piston motor connection 52

8.1.2 Before filling the planetary gearbox with lubricating oil 52

8.1.3 Filling the planetary gearbox with lubricating oil 53

8.1.4 Fill lubricating oil through the oil filler opening in the spindle 53

8.1.5 Filling in lubricating oil using the supplied connection piece 54

8.1.6 Completing commissioning and run-in period 56

8.2 Recommissioning after standstill 56

9Operation 57

10 Servicing and repair 58

10.1 Cleaning and care 58

10.2 Inspection 59

10.2.1 Visual inspections 59

10.2.2 Check the oil level of the planetary gearbox via the spindle 59

10.2.3 Check oil level for planetary gearboxes with oil inlet valve / oil drain valve 61

10.2.4 Acoustic inspections 62

10.2.5 Checking and tightening screw connections 63

10.2.6 Grease counter-bearing 63

10.3 Planetary gearbox/counter-bearing maintenance schedule 64

10.4 Maintenance 64

10.4.1 Approved lubricating oils 64

10.4.2 Changing lubricating oil via the spindle 65

10.4.3 Change lubricating oil using the supplied connection piece 66

10.4.4 Maintenance of the static multiple-disk parking brake 68

10.5 Repair 69

10.5.1 Repairing the static multiple-disk parking brake 69

10.6 Spare parts 70

11 Decommissioning 71

12 Disassembly and replacement 72

12.1 Required tools 72

12.2 Preparing the disassembly 72

12.3 Disassembling the planetary gearbox and the counter-bearing from the

equipment frame or winch base and the cable drum 73

12.3.1 Drain lubricating oil via the oil drain opening in the spindle 75

12.3.2 Drain lubricating oil using the supplied connection piece 75

12.4 Preparing the planetary gearbox for storage reuse 79

13 Disposal 80

13.1 Environmental protection 80

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RE 79100-01-B/11.2020, MOBILEX GFT-W general operating instructions series 30, Bosch Rexroth AG

14 Extension and conversion 81

15 Troubleshooting and fault correction 82

15.1 Troubleshooting procedure 82

16 Technical data 84

17 Appendix 85

6/86 About this documentation

Bosch Rexroth AG, MOBILEX GFT-W general operating instructions series 30, RE 79100-01-B/11.2020

1 About this documentation

1.1 Validity of the documentation

This documentation is valid for the following product:

• MOBILEX GFT-W 30 series

These general operating instructions of the hydrostatic winch drive MOBILEX GFT-

W describes the following configurations

• Planetary gearbox with connection options for:

– Axial-piston motor

• Planetary gearbox (depending on the scope of supply) with :

– Mounted axial-piston motor

– Integrated static multiple-disk parking brake

– Counter-bearing (optional)

– Cable drum (optional)

– Connecting piece (supplied loose)

 For the valid configuration of your hydrostatic winch drive MOBILEX GFT-W ,

see the chapters “Product description”, “Scope of supply” and appendix D

“Technical data / Drawings” of the material number-specific operating

instructions.

 Also observe the respective chapters of these general operating instructions.

For simplification purposes, the product is referred to as “MOBILEX GFT-W

planetary gearbox” or as “planetary gearbox” in the following chapters.

This documentation addresses installers/service technicians/crane operators or

operators of the winch application.

This documentation contains important information on the safe and appropriate

transport, storage, assembly, commissioning, use, maintenance, disassembly and

simple troubleshooting of the planetary gearbox.

 Please read this documentation completely and in particular the chapter

2 “Safety Instructions” and chapter 3 “General information concerning damage

to property and product damages”, prior to working with the planetary gearbox.

1.2 Required and supplementary documentations

 Please only commission the planetary gearbox once the documentation marked

with the book icon has been made available to you and make sure you have

read, understood and followed it.

Table 1 Required and supplementary documentations

Description Document type

Material number-specific operating

instructions

Operating instructions (included within

Rexroth's scope of supply)

About this documentation 7/86

RE 79100-01-B/11.2020, MOBILEX GFT-W general operating instructions series 30, Bosch Rexroth AG

1.3 Presentation of information

So that you can work with this documentation fast and with certainty when using

your planetary gearbox, uniform safety instructions, icons, terminology and

abbreviations are being used. For better understanding, these are explained in the

following sections.

1.3.1 Safety instructions

In this documentation, safety notes are located in chapter 2.6 “Product and

technology-dependent safety instructions” and in chapter 3 “General information

concerning damage to property and product damages”, as well as before any

sequence of actions, or sequence of instructions, where there is a danger of

damage to persons or property. The measures described for avoiding hazards must

be observed.

The safety instructions are structured as follows:

• Warning symbol: draws attention to the danger

• Signal word: identifies the degree of the danger

• Type and source of danger: identifies the type and source of danger

• Consequences: describes what occurs if the safety instructions are not complied

with

• Precautions: states how the danger can be avoided.

Table 2 Danger categories according to ANSI Z535.6

Warning symbol, signal word

Meaning

DANGER identifies a dangerous situation where death or

serious personal injury will result if it is not avoided

WARNING

identifies a dangerous situation where death or

serious personal injury may result if it is not avoided

CAUTION identifies a dangerous situation where mild to medium

personal injury will result if it is not avoided

NOTE

identifies damage to property: The product or the

environment can get damaged.

SIGNAL WORD

Type and source of danger

Consequences in the case of non-compliance

 Measures for danger aversion



<List>

8/86 About this documentation

Bosch Rexroth AG, MOBILEX GFT-W general operating instructions series 30, RE 79100-01-B/11.2020

1.3.2 Symbols

The following symbols identify information which is not relevant for safety,

however, does increase the coherency of the documentation.

Table 3 Meaning of symbols

Symbol

Meaning

If this information is not observed, the product cannot be optimally

used and/or operated.



individual, independent action step

numbered action instructions:

The figures show that the action steps follow on each other.

1.3.3 Terminology

The following terminology is used in this documentation:

Table 4 Terminology

Name Meaning

MOBILEX

Registered trademark

GFT 160 W

GFT

= vehicle gearbox

W = winch

160 = nominal size (e.g. 160; 220 etc.)

Ri Chan Jia HE L-HL15 Hydraulic oil

PERIGOL VCI 230 Preservative

CUSTOS 10-38 Preservative

HAKUTEX 74 Detergent to remove preservative

HAKUPUR 236 Detergent to remove preservative

L-XBCHA3 (GB 7324-94)

FAG Arcanol MULTI3

Klüberplex BE 31-222

Lithium multi-purpose grease

Screw plug

Metallic screw, pressure-resistant

Plug

Made of plastic, not pressure-resistant, only for transport

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RE 79100-01-B/11.2020, MOBILEX GFT-W general operating instructions series 30, Bosch Rexroth AG

1.3.4 Abbreviations

The following abbreviations are used in this documentation:

Table 5 Abbreviations

Abbreviation

Meaning

Rexroth Document in German

RDE

exroth Document in

erman and

nglish

DIN

eutsche

ndustrie

orm (German Industrial Standard)

ISO

nternational

rganization for

tandardization

(Internationale Normierungsorganisation)

SAE

ociety of

merican

ngineers

ANSI

merican

ational

tandard

nstitute

PSA

Personal Safety equipment (A)

10/86 Safety instructions

Bosch Rexroth AG, MOBILEX GFT-W general operating instructions series 30, RE 79100-01-B/11.2020

2 Safety instructions

2.1 About this chapter

This MOBILEX GFT-W planetary gearbox was produced according to the generally

approved good engineering practice. There is, however, still a danger of personal

injury or damage to equipment if the following chapter and the safety instructions

of this documentation are not complied with.

 Read this documentation thoroughly and completely before working with the

MOBILEX GFT-W planetary gearbox.

 Keep the documentation in a place where it is accessible at all times to all

users.

 When passing on the MOBILEX GFT-W planetary gearbox to third parties,

always do so together with the required documentation.

2.2 Intended use

The planetary gearbox is a subassembly.

 Refer to the material number-specific operating instructions for the intended

use of your MOBILEX GFT-W planetary gearbox.

 Observe the operating conditions and power limits as mentioned in the

technical data sheet. For this refer to the material number-specific operating

instructions.

The planetary gearbox is intended only for professional use and not for private

use.

Intended use includes that this documentation, especially chapter 2 “Safety

instructions” has been read and understood.

2.3 Improper use

Any use other than described in intended use is not in accordance with the

requirements and, therefore, is not permitted.

Bosch Rexroth AG assumes no liability for damage resulting from improper use.

The risks associated with improper use lie solely with the user.

Also the following expected foreseeable misuses are not improper use (this list is

not exhaustive):

• Use outside the operating data released in the specifications or the order

confirmation

• The use of inadmissible liquids, e.g. water or unreleased lubricating oils

• The use of the planetary gearbox in other applications than described in

chapter 2.2 “Intended use”

• The use of the planetary gearbox and its mounting parts in explosion-prone

environments

• The use of the planetary gearbox as a safety-related part of a control unit

• The use of the planetary gearbox in an environment with aggressive substances

and gases

• Change of the factory settings by unauthorized persons

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