Bostitch 400 series Bedienungsanleitung

400 & 500 SERIES

PNEUMATIC STAPLER

ENGRAPADORA NEUMÁTICA

AGRAFEUSE PNEUMATIQUE

104000REVD 5/99

OPERATION and MAINTENANCE MANUAL

MANUAL DE OPERACIÓN YDE MANTENIMIENTO

MANUEL D’INSTRUCTIONS ET D’ENTRETIEN

BOSTITCH®

Stanley Fastening Systems

BEFORE OPERATING THIS TOOL, ALL OPERATORS SHOULD STUDY THIS MANUAL TO

UNDERSTAND AND FOLLOW THE SAFETY WARNINGS AND INSTRUCTIONS. KEEP THESE

INSTRUCTIONS WITH THE TOOL FOR FUTURE REFERENCE. IF YOU HAVE ANY QUESTIONS,

CONTACT YOUR STANLEY-BOSTITCH REPRESENTATIVE OR DISTRIBUTOR.

ANTES DE OPERAR ESTAHERRAMIENTA, TODOS LOS OPERADORES DEBERÁN ESTUDIAR

ESTE MANUAL PARA PODER COMPRENDER YSEGUIR LAS ADVERTENCIAS SOBRE SEGURI-

DAD YLAS INSTRUCCIONES. MANTENGA ESTAS INSTRUCCIONES CON LA HERRAMIENTA

PARA FUTURA REFERENCIA, SI TIENE ALGUNA DUDA, COMUNÍQUESE CON SU REPRESEN-

TANTE DE STANLEY-BOSTITCH O CON SU DISTRIBUIDOR.

LIRE ATTENTIVEMENT LE PRÉSENT MANUEL AVANT D’UTILISER L’APPAREIL. PRÉTER UNE

ATTENTION TOUTE PARTICULIÈRE AUX CONSIGNES DE SÉCURITÉ ET AUX AVERTISSE-

MENTS. GARDER CE MANUEL AVEC L’OUTIL POUR FUTUR RÉFÉRENCE. SI VOUS AVEZ DES

QUESTIONS, CONTACTEZ VOTRE REPRÉSENTANT OU VOTRE CONCESSIONNAIRE

STANLEY-BOSTITCH.

INTRODUCTION

The Stanley-Bostitch 400 & 500 series staplers are precision-built tools, designed for high speed,

high volume stapling. These tools will deliver efficient, dependable service when used correctly

and with care. As with any fine power tool, for best performance the manufacturer’s instructions

must be followed. Please study this manual before operating the tool and understand the safety

warnings and cautions. The instructions on installation, operation and maintenance should be

read carefully, and the manuals kept for reference. NOTE: Additional safety measures may be

required because of your particular application of the tool. Contact your Stanley-Bostitch

representative or distributor with any questions concerning the tool and its use.

Stanley-Bostitch, Inc., East Greenwich, Rhode Island 02818.

INDEX

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Tool Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Air Supply: Fittings, Hoses, Filters, Air Consumption, Regulators,

Operating Pressure, Setting Correct Pressure . . . . . . . . . . . . . . . . . . 4 & 5

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Loading the Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Dial-A-Depth™ Fastener Control Adjustment . . . . . . . . . . . . . . . . . . . . . . . . 6

Tool Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 8 & 9

Basic Tool Operation (diagram) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Maintaining the Pneumatic Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Directional Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Quick Release Magazine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

NOTE:

Stanley-Bostitch tools have been engineered to provide excellent customer satisfaction and are

designed to achieve maximum performance when used with precision Stanley-Bostitch fasteners

engineered to the same exacting standards.

Stanley-Bostitch cannot assume responsibility for product performance if our tools are

used with fasteners or accessories not meeting the specific requirements established for

genuine Stanley-Bostitch nails, staples and accessories.

LIMITED WARRANTY

Stanley-Bostitch, Inc., warrants to the original retail purchaser that this product is free from

defects in material and workmanship, and agrees to repair or replace, at Stanley-Bostitch's

option, any defective product within 1 year from the date of purchase. This warranty is not

transferable. It only covers damage resulting from defects in material or workmanship, and

it does not cover conditions or malfunctions resulting from normal wear, neglect, abuse, accident

or repairs attempted or made by other than our regional repair center or authorized warranty

service center. Driver blades, bumpers and o-rings are considered normally wearing parts.

THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES. ANY WARRANTY OF

MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO THE

DURATION OF THIS WARRANTY. STANLEY-BOSTITCH SHALL NOT BE LIABLE FOR ANY

INCIDENTAL OR CONSEQUENTIAL DAMAGES.

This warranty is limited to sales in the United States and Canada. Some states do not allow

limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or

consequential damages, so the above limitations or exclusions may not apply to you. This

warranty gives you specific legal rights, and you may also have other rights which vary from state

to state.

To obtain warranty service, return the product at your expense together with proof of purchase to

a Stanley-Bostitch Regional or authorized warranty repair center. You may call us at

1-800-556-6696 for the location of authorized warranty service centers in your area.

FASTENERS

PROTECT YOUR TOOLS

USE ONLY GENUINE

-2-

-3-

SAFETY INSTRUCTIONS

EYE PROTECTION which conforms to ANSI specifications and provides protection

against flying particles both from the FRONT and SIDE should ALWAYS be worn

by the operator and others in the work area when loading, operating or servicing

this tool. Eye protection is required to guard against flying fasteners and debris,

which could cause severe eye injury.

The employer and/or user must ensure that proper eye protection is worn. Eye

protection equipment must conform to the requirements of the American National

Standards Institute, ANSI Z87.1-1989 and provide both frontal and side protection.

NOTE: Non-side shielded spectacles and face shields alone do not provide ade-

quate protection.

CAUTION: ADDITIONAL SAFETY PROTECTION will be required in some environ-

ments. For example, the working area may include exposure to noise level which

can lead to hearing damage. The employer and user must ensure that any necessary

hearing protection is provided and used by the operator and others in the work area.

Some environments will require the use of head protection equipment. When

required, the employer and user must ensure that head protection conforming to

ANSI Z89.1 1986 is used.

AIR SUPPLY AND CONNECTIONS

Do not use oxygen, combustible gases, or bottled gases as a power source for this

tool as tool may explode, possibly causing injury.

Do not use supply sources which can potentially exceed 200 P.S.I.G. as tool may

burst, possibly causing injury.

The connector on the tool must not hold pressure when air supply is disconnect-

ed. If a wrong fitting is used, the tool can remain charged with air after discon-

necting and thus will be able to drive a fastener even after the air line is discon-

nected possibly causing injury.

Do not pull trigger or depress contact arm while connected to the air supply as the

tool may cycle, possibly causing injury.

Always disconnect air supply: 1.) Before making adjustments; 2.) When servicing

the tool; 3.) When clearing a jam; 4.) When tool is not in use; 5.) When moving to a

different work area, as accidental actuation may occur, possibly causing injury.

LOADING TOOL

When loading tool: 1.) Never place a hand or any part of body in fastener dis-

charge area of tool; 2.) Never point tool at anyone; 3.) Do not pull the trigger or

depress the trip as accidental actuation may occur, possibly causing injury.

OPERATION

Always handle the tool with care: 1.) Never engage in horseplay; 2.) Never pull

the trigger unless nose is directed toward the work; 3.) Keep others a safe dis-

tance from the tool while tool is in operation as accidental actuation may occur,

possibly causing injury.

The operator must not hold the trigger pulled on contact arm tools except dur-

ing fastening operation as serious injury could result if the trip accidentally con-

tacted someone or something, causing the tool to cycle.

Keep hands and body away from the discharge area of the tool. A contact arm tool

may bounce from the recoil of driving a fastener and an unwanted second fasten-

er may be driven possibly causing injury.

Check operation of the contact arm mechanism frequently. Do not use the tool if

the arm is not working correctly as accidental driving of a fastener may result. Do

not interfere with the proper operation of the contact arm mechanism.

Do not drive fasteners on top of other fasteners or with the tool at an overly steep

angle as this may cause deflection of fasteners which could cause injury.

Do not drive fasteners close to the edge of the work piece as the wood may split,

allowing the fastener to be deflected possibly causing injury.

MAINTAINING THE TOOL

When working on air tools note the warnings in this manual and use extra care

when evaluating problem tools.

-4-

400 & 500 SERIES TOOL SPECIFICATIONS

TOOL AIR FITTING:

This tool uses a free-flow connector plug, 1/4”N.P.T. The minimum inside diameter should be .200”(5mm).

The fitting must be capable of discharging tool air pressure when disconnected from the air supply.

OPERATING PRESSURE:

The operating pressure of the 400 & 500 tools is 70 to 120 p.s.i. (4.9 to 8.4 kg/cm2). Select the operating

pressure within this range for best fastener performance. DO NOT EXCEED THIS RECOMMENDED

OPERATING PRESSURE.

AIR CONSUMPTION:

Series 400 requires 2.1 cubic feet per minute (59.5 liters per minute) of free air to operate at the rate of

100 fasteners per minute, at 80 p.s.i. (5.6kg/cm2).

Series 500 requires 2.6 cubic feet per minute. (73.6 liters per minute) of free air to operate at a rate of

100 fasteners per minute, at 80 p.s.i. (5.6 kg/cm2).

For Series 400 and 500 tools, take the actual rate at which the tool will be run to determine the amount

of air required.

For instance, if your fastener usage averages 50 fasteners per minute, you need 50% of the c.f.m. listed

above which is required to operate the tool at 100 fasteners per minute.

OPERATION

MODEL LENGTH HEIGHT WIDTH WEIGHT

438S4 13.98" (355mm) 8.84" (225 mm) 2.50" (64 mm) 4.05 lb. 1.83 (kg)

438S5 13.98" (355mm) 8.84" (225 mm) 2.50" (64 mm) 3.95 lb. 1.79 (kg)

438S2 13.98" (355mm) 8.84" (225 mm) 2.50" (64 mm) 4.55 lb. 2.06 (kg)

438S2R 13.98" (355mm) 8.84" (225 mm) 2.50" (64 mm) 4.70 lb. 2.13 (kg)

450S2 13.98" (355mm) 8.84" (225 mm) 2.50" (64 mm) 4.60 lb. 2.08 (kg)

538S4 13.98" (355mm) 8.84" (225 mm) 2.86" (73 mm) 4.15 lb. 1.88 (kg)

538S5 13.98" (355mm) 8.84" (225 mm) 2.86" (73 mm) 4.05 lb. 1.83 (kg)

MODEL STAPLE SERIES CROWN WIDTH WIRE SIZE MAXIMUM LEG LENGTH

438S4 16S4 1/2" (12.7mm) .061"x.056" (1.55 mm x 1.42 mm) 1.5" (38 mm)

438S5 17S5 7/16" (11.1mm) .057"x.051" (1.45 mm x 1.30 mm) 1.5" (38 mm)

438S2 16S2 1" (25.4 mm) .062" (1.57 mm) 1.5" (38 mm)

438S2R 16S2 1" (25.4 mm) .062" (1.57 mm) 1.5" (38 mm)

450S2 16S2 1" (25.4 mm) .062" (1.57 mm) 2" (50 mm)

538S4 16S4 1/2" (12.7 mm) .061"x.056" (1.55 mm x 1.42mm) 1.5" (38 mm)

538S5 16S5 7/16" (11.1 mm) .057"x.051" (1.45 mm x 1.30 mm) 1.5" (38 mm)

STANLEY-BOSTITCH OFFERS THREE TYPES OF OPERATION FOR THIS SERIES TOOL.

CONTACT TRIP

The common operating procedure on “Contact Trip”tools is for the operator to contact the work to actuate

the trip mechanism while keeping the trigger pulled, thus driving a fastener each time the work is contacted.

This will allow rapid fastener placement on many jobs, such as sheathing, decking and pallet assembly.

All pneumatic tools are subject to recoil when driving fasteners. The tool may bounce, releasing the trip,

and if unintentionally allowed to recontact the work surface with the trigger still actuated (finger still holding

trigger pulled) an unwanted second fastener will be driven.

SEQUENTIAL TRIP

The Sequential Trip requires the operator to hold the tool against the work before pulling the trigger. This

makes accurate fastener placement easier, for instance on framing, toe nailing and crating applications. The

Sequential Trip allows exact fastener location without the possibility of driving a second fastener on recoil, as

described under “Contact Trip”. The Sequential Trip Tool has a positive safety advantage because it will not

accidentally drive a fastener if the tool is contacted against the work –or anything else –while the operator

is holding the trigger pulled.

TRIGGER OPERATED

The Trigger Operated model is cycled by actuation of the trigger only. This model does not have a

Contact Arm and is intended for use only where a Contact Arm CANNOT be used to satisfy the

requirements of the application. The Trigger Operated tool will cycle each time the trigger is actuated.

MODEL IDENTIFICATION:

Refer to Operation Instructions on page 7 before proceeding to use this tool.

CONTACT TRIP SEQUENTIAL TRIP TRIGGER OPERATED

Identified by: Identified by: Identified by:

BLACK TRIGGER GRAY TRIGGER BLACK TRIGGER

All screws and nuts are metric.

FASTENER SPECIFICATIONS:

AIR SUPPLY AND CONNECTIONS

Do not use oxygen, combustible gases, or bottled gases as a power

source for this tool as tool may explode, possibly causing injury.

FITTINGS:

Install a male plug on the tool which is free flowing and which will release air pressure from the

tool when disconnected from the supply source.

HOSES:

Air hoses should have a minimum of 150 p.s.i. (10.6 kg/cm2) working pressure rating or 150

percent of the maximum pressure that could be produced in the air system. The supply hose

should contain a fitting that will provide “quick disconnecting”from the male plug on the tool.

SUPPLYSOURCE:

Use only clean regulated compressed air as a power source for this tool. NEVER USE

OXYGEN, COMBUSTIBLE GASES, OR BOTTLED GASES, AS A POWER SOURCE FOR

THIS TOOL AS TOOL MAY EXPLODE.

REGULATOR:

A pressure regulator with an operating pressure of 0 - 125 p.s.i. (0 - 8.79 KG/CM2) is required

to control the operatiing pressure for safe operation of this tool. Do not connect this tool to air

pressure which can potentially exceed 200 p.s.i. (14 KG/CM2)as tool may fracture or burst,

possibly causing injury.

OPERATING PRESSURE:

Do not exceed recommended maximum operating pressure as tool wear will be greatly

increased. The air supply must be capable of maintaining the operating pressure at the tool.

Pressure drops in the air supply can reduce the tool’s driving power. Refer to “TOOL

SPECIFICATIONS”for setting the correct operating pressure for the tool.

FILTER:

Dirt and water in the air supply are major causes of wear in pneumatic tools. A filter will help

to get the best performance and minimum wear from the tool. The filter must have adequate

flow capacity for the specific installation. The filter has to be kept clean to be effective in pro-

viding clean compressed air to the tool. Consult the manufacturer’s instructions on proper

maintenance of your filter. A dirty and clogged filter will cause a pressure drop which will

reduce the tool’s performance.

LUBRICATION

Frequent, but not excessive, lubrication is required for best performance. Oil added through the air line

connection will lubricate the internal parts. Use STANLEY-BOSTITCH Air Tool Lubricant, Mobil Velocite

#10, or equivalent. Do not use detergent oil or additives as these lubricants will cause accelerated

wear to the seals and bumpers in the tool, resulting in poor tool performance and frequent tool

maintenance.

If no airline lubricator is used, add oil during use into the air fitting on the tool once or twice a day.

Only a few drops of oil at a time is necessary. Too much oil will only collect inside the tool and will be

noticeable in the exhaust cycle.

COLD WEATHER OPERATION:

For cold weather operation, near and below freezing, the moisture in the air line may freeze and pre-

vent tool operation. We recommend the use of STANLEY-BOSTITCH WINTER FORMULA air tool

lubricant or permanent antifreeze (ethylene glycol) as a cold weather lubricant.

CAUTION: Do not store tools in a cold weather environment to prevent frost or ice formation

on the tools operating valves and mechanisms that could cause tool failure.

NOTE: Some commercial air line drying liquids are harmful to “O”-rings and seals –do not use

these low temperature air dryers without checking compatibility.

-5-

-6-

EYE PROTECTION which conforms to ANSI specifications and provides protection

against flying particles both from the FRONT and SIDE should ALWAYS be worn

by the operator and others in the work area when loading, operating or servicing

this tool. Eye protection is required to guard against flying fasteners and debris,

which could cause severe eye injury.

The employer and/or user must ensure that proper eye protection is worn. Eye

protection equipment must conform to the requirements of the American National

Standards Institute, ANSI Z87.1-1989 and provide both frontal and side protection.

NOTE: Non-side shielded spectacles and face shields alone do not provide ade-

quate protection.

TO PREVENT ACCIDENTAL INJURIES:

•Never place a hand or any other part of the body in fastener discharge area of tool while

the air supply is connected.

•Never point the tool at anyone else.

•Never engage in horseplay.

•Never pull the trigger unless nose is directed at the work.

•Always handle the tool with care.

•Do not pull the trigger or depress the trip mechanism while loading the tool.

LOADING THE 400 & 500

1. Move pusher to rear until

latched. Cover will open.

Pusher front will drop into

notch on top of magazine

assembly.

2. Drop staple stick over magazine and

slide forward. Repeat until magazine

is loaded, allowing enough space for

pusher to disengage the magazine

and the cover to close.

Approximately 1/2" (13mm)

3. Pull and hold top part of

knob (A) and depress

bottom part of knob (B) in

a clockwise direction to

release pusher.

The DIAL-A-DEPTH™Fastener Control adjustment feature provides close control of the fastener drive

depth; from flush with the work surface to shallow or deep countersink. First, set the air pressure for

consistent drive in the specific work as described on page 5, then use the DIAL-A-DEPTH™Fastener

Control adjustment to give the desired depth of drive.

TO ADJUST DIAL-A DEPTH™FASTENER CONTROL ADJUSTMENT:

“DIAL-A-DEPTH™” FASTENER CONTROL ADJUSTMENT

Always disconnect air supply: 1. Before making adjustments; 2. When servicing the tool; 3. When

clearing a jam; 4. When tool is not in use; 5. When moving to a different work area, as accidental

actuation may occur, possibly causing injury.

1. With air pressure set (refer to Setting the Correct Pressure on (Page 5), drive a few fasteners into a representative

material sample to determine if adjustment is necessary.

2. If adjustment is required, disconnect air supply.

3. Remove cover mounting nuts and cover. Tilt out the contact arm assembly. Rotate the adjusting nut to the left to increase

fastener drive depth, or to the right to decrease it. Reinstall the contact arm assembly, cover and mounting nuts.

4. Before reconnecting air supply, check that trip mechanism parts operate freely with no binding or sticking.

5. Reconnect air supply.

Upper

Contact

Arm Contact Arm

Adjusting Nut

Cover

Mounting

Nuts

NOTE: Use only staples recommended by Stanley-Bostitch for the 400 & 500 Series staplers or staples which meet

Stanley-Bostitch specifications.

TOOL OPERATION

OPERATION

EYE PROTECTION which conforms to ANSI specifications and provides pro-

tection against flying particles both from the FRONT and SIDE should

ALWAYS be worn by the operator and others in the work area when loading,

operating or servicing this tool. Eye protection is required to guard against

flying fasteners and debris, which could cause severe eye injury.

The employer and/or user must ensure that proper eye protection is worn.

Eye protection equipment must conform to the requirements of the

American National Standards Institute, ANSI Z87.1-1989 and provide both

frontal and side protection. NOTE: Non-side shielded spectacles and face

shields alone do not provide adequate protection.

BEFORE HANDLING OR OPERATING THIS TOOL:

I. READ AND UNDERSTAND THE WARNINGS CONTAINED IN

THIS MANUAL.

II. REFER TO “TOOL SPECIFICATIONS”IN THIS MANUAL TO

IDENTIFY THE OPERATING SYSTEM ON YOUR TOOL.

1. TRIGGER OPERATION

A TRIGGER OPERATED tool requires a single action to drive a fastener. Each time the

trigger is pulled the tool will drive a fastener. The trigger operated model is intended for

use only when a contact trip or sequential trip cannot be used due to the requirements of

the application.

2. CONTACT TRIP OPERATION

The CONTACT TRIP MODEL tool contains a contact trip that operates in conjunction with

the trigger to drive a fastener. There are two methods of operation to drive fasteners with

a contact trip tool.

A. SINGLE FASTENER PLACEMENT: To operate the tool in this manner, first

position the contact trip on the work surface, WITHOUT PULLING THE TRIGGER.

Depress the contact trip until the nose touches the work surface and then pull the

trigger to drive a fastener. Do not press the tool against the work with extra force.

Instead, allow the tool to recoil off the work surface to avoid a second unwanted

fastener. Remove your finger from the trigger after each operation.

B. RAPID FASTENER OPERATION: To operate the tool in this manner, hold the

tool with the contact trip pointing towards but not touching the work surface. Pull

the trigger and then tap the contact trip against the work surface using a bouncing

motion. Each depression of the contact trip will cause a fastener to be driven.

There are three available systems on STANLEY-BOSTITCH pneumatic tools. They are:

1. TRIGGER OPERATION 2. CONTACT TRIP OPERATION 3. SEQUENTIAL TRIP OPERATION

The operator must not hold the trigger pulled on contact trip tools

except during fastening operation, as serious injury could result if the

trip accidentally contacted someone or something, causing the tool to

cycle.

Keep hands and body away from the discharge area of the tool. A

contact trip tool may bounce from the recoil of driving a fastener and

an unwanted second fastener may be driven, possibly causing injury.

3. SEQUENTIAL TRIP OPERATION:

The SEQUENTIAL TRIP MODEL contains a contact trip that operates in conjunction

with the trigger to drive a fastener. To operate a sequential trip tool, first position the

contact trip on the work surface WITHOUT PULLING THE TRIGGER. Depress the

contact trip and then pull the trigger to drive a fastener. As long as the contact trip is

contacting the work and is held depressed, the tool will drive a fastener each time the

trigger is depressed. If the contact trip is allowed to leave the work surface, the

sequence described above must be repeated to drive another fastener.

-7-

TOOL OPERATION CHECK:

CAUTION: Remove all fasteners from tool before performing tool operation check.

1. TRIGGER OPERATED TOOL:

A. With finger off the trigger, hold the tool with a firm grip on the handle.

B. Place the nose of the tool against the work surface.

C. Pull the trigger to drive. Release the trigger and cycle is complete.

CAUTION: THE TOOL WILL CYCLE EACH TIME THE TRIGGER IS PULLED!

2. CONTACT TRIP OPERATION:

A. With finger off the trigger, press the contact trip against the work surface.

THE TOOL MUST NOT CYCLE.

B. Hold the tool off the work surface, and pull the trigger.

THE TOOL MUST NOT CYCLE.

C. With the tool off the work surface, pull the trigger.

Press the contact trip against the work surface.

THE TOOL MUST CYCLE.

D. Without touching the trigger, press the contact trip against the work surface,

then pull the trigger.

THE TOOL MUST CYCLE.

3. SEQUENTIAL TRIP OPERATION:

A. Press the contact trip against the work surface, without touching the trigger.

THE TOOL MUST NOT CYCLE.

B. Hold the tool off the work surface and pull the trigger.

THE TOOL MUST NOT CYCLE.

Release the trigger. The trigger must return to the trigger stop on the frame.

C. Pull the trigger and press the contact trip against the work surface.

THE TOOL MUST NOT CYCLE.

D. With finger off the trigger, press the contact trip against the work surface. Pull the trigger.

THE TOOL MUST CYCLE.

IN ADDITION TO THE OTHER WARNINGS CONTAINED IN THIS MANU-

AL OBSERVE THE FOLLOWING FOR SAFE OPERATION

•Use the STANLEY-BOSTITCH pneumatic tool only for the purpose for which it was

designed.

•Never use this tool in a manner that could cause a fastener to be directed toward the user

or others in the work area.

•Do not use the tool as a hammer.

•Always carry the tool by the handle. Never carry the tool by the air hose.

•Do not alter or modify this tool from the original design or function without approval from

STANLEY-BOSTITCH, INC.

•Always be aware that misuse and improper handling of this tool can cause injury to

yourself and others.

•Never clamp or tape the trigger or contact trip in an actuated position.

•Never leave a tool unattended with the air hose attached.

•Do not operate this tool if it does not contain a legible WARNING LABEL.

•Do not continue to use a tool that leaks air or does not function properly. Notify your

nearest Stanley-Bostitch representative if your tool continues to experience

functional problems.

-8-

-9-

BASIC TOOL OPERATION

Stanley-Bostitch pneumatic tools are cycled by a compressed air operated single piston design.

The following illustrations show the four functional cycles that occur when the tool is operated to

drive a fastener:

MAINTAINING THE PNEUMATIC TOOL

When working on air tools, note the warnings in this manual and use extra care

evaluating problem tools.

CAUTION: Pusher spring (constant force spring). Caution must be used when working with

the spring assembly. The spring is wrapped around, but not attached to, a roller. If the spring

is extended beyond its length, the end will come off the roller and the spring will roll up with a

snap, with a chance of pinching your hand. Also the edges of the spring are very thin and

could cut. Care must also be taken to insure no permanent kinks are put in the spring as this

will reduce the springs force.

REPLACEMENT PARTS:

STANLEY-BOSTITCH replacement parts are recommended. Do not use modified parts or parts

which will not give equivalent performance to the original equipment.

ASSEMBLYPROCEDURE FOR SEALS:

When repairing a tool, make sure the internal parts are clean and lubricated. Use Parker “O”-LUBE

or equivalent on all “O”-rings. Coat each “O”-ring with “O”-LUBE before assembling. Use a small

amount of oil on all moving surfaces and pivots. After reassembly add a few drops of

STANLEY-BOSTITCH Air Tool Lubricant through the air line fitting before testing.

AIR SUPPLY-PRESSURE AND VOLUME:

Air volume is as important as air pressure. The air volume supplied to the tool may be inadequate

because of undersize fittings and hoses, or from the effects of dirt and water in the system.

Restricted air flow will prevent the tool from receiving an adequate volume of air, even though the

pressure reading is high. The results will be slow operation, misfeeds or reduced driving power.

Before evaluating tool problems for these symptoms, trace the air supply from the tool to the supply

source for restrictive connectors, swivel fittings, low points containing water and anything else that

would prevent full volume flow of air to the tool.

FIG.1

AT REST FIG.2

DRIVING STROKE

FIG.3

END OF STROKE

TRIGGER STILL

PULLED

FIG.4

RETURNING

HEAD VALVE CLOSED

EXHAUST

OPEN

AIR IN

RETURN

CHAMBER

PUSHES

PISTON

UPWARD

EXHAUST

STILL

CLOSED HEAD VALVE OPEN

TRIGGER VALVE

STILL ACTUATED

AIR FLOWS

INTO

RETURN

CHAMBER

PISTON IS

SEALED

AGAINST

BUMPER

TRIGGER VALVE

RELEASED –

AIR PRESSURE RETURNS

TO TOP OF HEAD VALVE

EXHAUST

SEALED BY

PISTON STOP HEAD VALVE

TRIGGER VALVE

PORT

AIR RELEASED

FROM ABOVE

HEAD VALVE

TRIGGER VALVE

ACTUATED

EXHAUST

OPEN

HEAD VALVE CLOSED

SLOTS FOR AIR FLOW

FOR PISTON RETURN

TRIGGER VALVE RELEASED

PASSAGE FOR

AIR RELEASED FROM HEAD VALVE

TRIGGER VALVE PORT

(TO SUPPLY AIR TO TOP OF HEAD VALVE)

PISTON

STOP

RETURN

CHAMBER

BUMPER

RESERVOIR

OF HIGH

PRESSURE

AIR

HOLES IN

CYLINDER

WALL

RESERVOIR OF

HIGH PRESSURE AIR

-10-

TROUBLE SHOOTING

PROBLEM CAUSE CORRECTION

Trigger valve housing leaks air O-ring cut or cracked Replace O-ring

Trigger valve stem leaks air O-ring/seals cut or cracked Replace trigger valve assembly

Frame/nose leaks air Loose nose screws Tighten and recheck

O-ring or Gasket is cut or cracked Replace O-ring or gasket

Bumper cracked/worn Replace bumper

Frame/cap leaks air Damaged gasket or seal Replace gasket or seal

Cracked/worn top bumper Replace bumper

Loose cap Tighten and recheck

Failure to cycle Air supply restriction Check air supply equipment

Tool dry, lack of lubrication Use STANLEY-BOSTITCH Air Tool Lubricant

Worn head valve O-rings Replace O-rings

Broken head valve spring Replace head valve spring

Head valve stuck Disassemble/Check/Lubricate

Lack of power; slow to cycle Tool dry, lacks lubrication Use STANLEY-BOSTITCH Air Tool Lubricant

Broken headvalve spring Replace spring

O-rings/seals cut or cracked Replace rings/seals

Exhaust blocked Check bumper, head valve spring, muffler

Trigger assembly worn/leaks Replace trigger assembly

Dirt/tar build up on driver Disassemble nose/driver to clean

Bottom bumper not seated correctly Disassemble to correct

Head valve dry Disassemble/lubricate

Air pressure too low Check air supply equipment

Skipping fasteners; intermittent feed Worn bumper Replace bumper

Tar/dirt in driver channel Disassemble and clean nose and driver

Air restriction/inadequate air flow through

quick disconnect socket and plug Replace quick disconnect fittings

Worn piston ring Replace ring, check driver

Tool dry, lacks lubrication Use STANLEY-BOSTITCH Air Tool Lubricant

Damaged pusher spring Replace spring

Low air pressure Check air supply system to tool

Loose magazine nose screws Tighten all screws

Fasteners too short for tool Use only recommended fasteners

Bent fasteners Discontinue using these fasteners

Wrong size fasteners Use only recommended fasteners

Leaking cap gasket Tighten cap/replace gasket

Trigger valve O-ring cut/worn Replace O-ring

Broken/chipped driver Replace driver (check piston ring)

Dry/dirty magazine Clean/lubricate use STANLEY-BOSTITCH

Air Tool Lubricant

Worn magazine Replace magazine

Fasteners jam in tool Driver channel worn Replace nose/check magazine core tip

Wrong size fasteners Use only recommended fasteners

Bent fasteners Discontinue using these fasteners

Loose magazine/nose screws Tighten all screws

Broken/chipped driver Replace driver

Damaged pusher spring Replace spring

POWER ADJUSTMENT VALVE

FOR MAXIMUM POWER:

ROTATE VALVE CLOCKWISE AS FAR AS POSSIBLE.

TO REDUCE POWER:

ROTATE VALVE COUNTERCLOCKWISE

FOR UP TO A 30% REDUCTION.

Dieses Handbuch passt für folgende Modelle

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