Boston Whaler 37 Justice Series Handbuch

420 Megan Avenue, Edgewater, FL 32132 USA

Operation & Maintenance Manual

Part Number 2081409

Boston Whaler®

37 Justice®Series

Fast Patrol Boat

Safety Notices

This manual uses three levels of notication for

safety-related information.

The signal words CAUTION, WARNING, and

DANGER identify specic levels of hazard.

They are dened as:

When you see a safety information box in this

manual, carefully read the message before you

proceed. Take these safety warnings seriously

and be alert to the possibility of property dam-

age, serious injury, or death. If you do not un-

derstand a safety warning, call the Customer

Service Department at Brunswick Commercial

& Government Products.

About This Manual

The information and illustrations in this man-

ual are protected by copyright. You may not

merge, adapt, translate, modify, assign, store,

reproduce, or distribute this manual’s contents

without prior written permission from Bruns-

wick Commercial & Government Products. All

rights related to this manual are reserved and

protected by Brunswick Commercial & Gov-

ernment Products.

Brunswick Commercial & Government Prod-

ucts reserves the right to make changes at

any time, without notice, to features, specica-

tions, and model availability. The right is also

reserved to change any specication, part, or

system without incurring any obligation to up-

date older boats.

The information in this manual is based on the

latest specications available at the time of

publication. The photographs and illustrations

might not depict actual models or equipment,

but are intended as representative views for

reference only. The continuing accuracy of this

manual cannot be guaranteed.

Certain features, parts, options, systems, and

accessories discussed in this manual might

not be found on your boat.

Be sure that the operator and at least one oth-

er person in the boat are familiar with the con-

tents of this manual. A second person should

be able to safely operate the boat if the primary

operator is not available.

Make this manual available to anyone who will

operate this boat.

Warranty Information

Read the Brunswick Commercial & Govern-

ment Products Limited Commercial Warranty

that was shipped with this boat. It explains

what is covered and what is not covered under

warranty. It also explains your responsibilities

and obligations as the owner.

A product registration card was shipped with

this boat. Complete this card and mail it to

Brunswick Commercial & Government Prod-

ucts. We use the information to initiate your

warranty coverage and to contact you in case

of a safety-related issue with your boat.

Include your boat’s Hull Identication Number

(HIN) when completing the registration card

and anytime you contact the factory. See the

Maintenance Section for information about

your boat’s HIN.

CAUTION

WARNING

A hazard that might result in injury or

damage to property or equipment.

A hazard that could result in death or

serious injury.

DANGER

A hazard that will result in death or

serious injury.

T-1

Section 1: Safety

O p erator Resp onsib ilities....................1- 1

Giving Assistance ................................1- 1

Personal F lotation Devices..................1- 2

Ex haust Emissions...............................1- 3

Carb on Monox ide Detector..................1- 3

F ire Ex tinguishers................................1- 4

F ire Sup ression System.......................1- 4

F ires.......................................................1- 5

Severe Weather.....................................1- 5

Cap sizing...............................................1- 6

Boat L oad Cap acities...........................1- 6

Swamp ing..............................................1- 7

Ignition Shutoff Switch ........................1- 8

Prop osition 6 5 Information..................1- 9

Deck O ccup ancy Chart......................1- 10

Warning L ab els...................................1- 11

T ABL E O F CO NT ENT S

T-2

Section 2: Boat O p eration

Pre- O p eration Checklist.......................2- 1

Ignition Shutoff Switch ........................2- 2

Starting the Engines.............................2- 4

Battery Selector Switches ...................2- 4

Main Ignition K ey Switches.................2- 5

Push- to- Start Panel..............................2- 5

Automatic Charging Relays ( ACR) ....2- 6

Starting Procedure...............................2- 7

Shift and T hrottle Control....................2- 8

Shadow Mode T echnology ..................2- 8

Shifting..................................................2- 8

Sp eed Control.......................................2- 9

Auto Sync® ..........................................2- 9

T hrottle O nly.........................................2- 9

Docking ...............................................2- 10

1 L ever.................................................2- 10

Engine T rim.........................................2- 11

SmartCraft V essel V iew® System.....2- 13

Prop ellers............................................2- 14

Maneuvering ......................................2- 16

L oad Distrib ution................................2- 18

Boat T rim T ab s....................................2- 19

Bow T hruster ......................................2- 21

Stop p ing Procedure...........................2- 23

T railering .............................................2- 24

Safety Checklist..................................2- 25

Securing Boat to T railer.....................2- 26

T owing.................................................2- 26

Backing................................................2- 28

L ifting and Slinging............................2- 29

Slings...................................................2- 3 0

F orklift .................................................2- 3 1

T ABL E O F CO NT ENT S

T-3

Section 3 : F uel System

General Descrip tion .............................3 - 2

Generator F uel System........................3 - 2

Generator F uel F ilter............................3 - 2

Gasoline F uel System..........................3 - 3

Diesel F uel System Diagram ...............3 - 4

Gasoline F uel System Diagram...........3 - 5

F uel T ank Bonding System..................3 - 6

Static Electricity....................................3 - 8

General Guidelines...............................3 - 9

H ose Routing......................................3 - 10

F ill H ose Rep lacement.......................3 - 10

Removal...............................................3 - 10

V ent H ose Rep lacement.....................3 - 11

Removal...............................................3 - 11

Installation...........................................3 - 11

Contaminated Gasoline .....................3 - 12

Ethanol- Blended F uels.......................3 - 13

Storage................................................3 - 16

T ABL E O F CO NT ENT S

T-4

Section 4 : Boat Systems

General Descrip tion ............................4 - 1

F eature O verview..................................4 - 2

H elm L ayout .........................................4 - 4

Switch Panel .........................................4 - 5

T hru- H ull F ittings..................................4 - 6

Bow T hruster ........................................4 - 7

Navigation L ights .................................4 - 8

O p eration...............................................4 - 8

Magnetic Comp ass...............................4 - 9

Deviation ...............................................4 - 9

V ariation ................................................4 - 9

Signal H orn .........................................4 - 10

Sp otlight..............................................4 - 10

Programming the T ransmitter...........4 - 10

Map L ights...........................................4 - 11

Blue Aesthetic lighting.......................4 - 11

Cockp it L ighting.................................4 - 11

Cab in L ighting ....................................4 - 11

Sp reader L ights..................................4 - 12

H ardtop Access ..................................4 - 12

Electric Windshield V ent....................4 - 13

Windshield Wip er/ Washer..................4 - 13

Bilge Pump s........................................4 - 14

Access to the Pump s.........................4 - 15

Maintenance........................................4 - 15

F loat Switch ........................................4 - 15

F uel & O il Sp illage..............................4 - 16

F resh Water System ..........................4 - 16

F illing the T ank ...................................4 - 16

F resh Water System Maintenance ....4 - 18

F reshwater Pump ...............................4 - 18

Deck Showers.....................................4 - 19

Anchor L ocker Washdown ................4 - 19

Water H eater .......................................4 - 20

Maintenance........................................4 - 21

Cab in Shower......................................4 - 22

T ABL E O F CO NT ENT S

T-5

T ABL E O F CO NT ENT S

Section 4 : Boat Systems ( continued)

V anity...................................................4 - 23

Coffee Maker.......................................4 - 23

Microwave...........................................4 - 23

Cab in Refrigerator..............................4 - 23

Sky L ights ...........................................4 - 24

H anging L ocker & Storage ................4 - 24

Raw Water System .............................4 - 24

Raw Water Washdown .....................4 - 24

Maintenance........................................4 - 25

H ead System.......................................4 - 25

V acu- F lush® H ead..............................4 - 27

O p eration.............................................4 - 27

Macerator & Dockside Discharge .....4 - 28

O verb oard Discharge.........................4 - 28

Environmental Considerations .........4 - 28

Maintenance........................................4 - 29

Waste System V ent.............................4 - 3 0

Dockside Pump - O ut...........................4 - 3 0

Gray Water Sump ...............................4 - 3 1

Maintenance........................................4 - 3 1

T hru H ull Discharge H oses................4 - 3 1

Access.................................................4 - 3 1

Air Conditioning .................................4 - 3 2

O p eration.............................................4 - 3 2

Windshield Defogging V ents.............4 - 3 3

Maintenance........................................4 - 3 3

Generator ............................................4 - 3 4

F uel......................................................4 - 3 4

Starting T he Generator ......................4 - 3 7

Stop p ing T he Generator ....................4 - 3 9

O p erating the generator in EU ..........4 - 4 0

Generator F uel F ilter..........................4 - 4 0

F uel F ilter Maintenance......................4 - 4 1

Rep lacing the F ilter............................4 - 4 1

Raw Water Strainer Maintenance......4 - 4 1

Power Steering ...................................4 - 4 2

T-6

T ABL E O F CO NT ENT S

Section 4 : Boat Systems ( continued)

Shore Power........................................4 - 4 4

EL CI .....................................................4 - 4 4

T esting & T roub leshooting................4 - 4 5

Dual Shore Power ..............................4 - 4 6

Single Cord w/ Generator ...................4 - 4 7

Single Cord, No Generator ................4 - 4 7

Battery Charging ...........................4 - 4 8

Shore Power L oad Management.......4 - 4 8

Isolation T ransformers.......................4 - 4 9

F ire Sup p ression System ..................4 - 5 0

Manual O verride System....................4 - 5 2

Dive Door.............................................4 - 5 3

Dive L adder.........................................4 - 5 3

T ransom Door.....................................4 - 5 4

Swim L adder.......................................4 - 5 4

In- Deck Storage with Pump O ut .......4 - 5 5

Storage Garage...................................4 - 5 6

Storage Garage L ock .........................4 - 5 6

Adjustab le H elm Seat.........................4 - 5 6

F old Down V isib ility Platform............4 - 5 6

Anchoring ..........................................4 - 5 7

L owering the Anchor..........................4 - 5 7

Anchor Windlass................................4 - 5 8

O p eration.............................................4 - 5 9

O p erating from the H elm ...................4 - 5 9

O p erating from the Bow.....................4 - 5 9

Windlass Remote................................4 - 6 0

O p erating T he Windlass Manually....4 - 6 1

T-7

T ABL E O F CO NT ENT S

Section 5 : Electrical Systems

DC O verview .........................................5 - 1

Batteries................................................5 - 2

Battery Charger ....................................5 - 3

Battery Switches...................................5 - 4

Automatic Charging Relays ( ACR) .....5 - 5

Manual Control O verride......................5 - 5

Grounding and Bonding......................5 - 6

enitions.............................................5 - 6

Grounding.............................................5 - 7

Bonding.................................................5 - 7

Bow T hruster Batteries........................5 - 8

Bow T hruster Battery Maintenance....5 - 8

T hruster Battery Charging...................5 - 9

12V Recep tacles...................................5 - 9

120 V olt Recep tacles..........................5 - 10

Main DC Breaker Panel......................5 - 11

Main AC Breaker Panel ......................5 - 12

Comp onent Breakers.........................5 - 13

H elm Breaker Panel............................5 - 14

L eaning Post Breaker Panel..............5 - 15

Battery Switch Breaker Panel............5 - 16

F use Blocks ........................................5 - 17

Ground F ault Interrup ter ( GF I) ..........5 - 18

T esting.................................................5 - 18

Rigging................................................5 - 19

T ransducer Mounting Area................5 - 19

iring Identication Chart.................5 - 20

Battery System Diagram....................5 - 21

Battery Switch Panel Diagram...........5 - 22

H elm Breaker Panel Diagram ............5 - 23

H elm Switch Panel Diagram..............5 - 24

L eaning Post Switch Panel................5 - 25

L ighting Schematic Deck...................5 - 26

Windlass Schematic...........................5 - 27

Discharge and H olding T ank.............5 - 28

T-8

T ABL E O F CO NT ENT S

Section 5 : Electrical Systems ( continued)

DC Distrib ution Panel.........................5 - 29

DC Wiring Schematic Cab in..............5 - 3 0

H ardtop Schematic.............................5 - 3 1

120V / 6 0H z Shore Power.....................5 - 3 2

AC Distrib ution Panel ........................5 - 3 3

220V / 5 0H z Shore Power.....................5 - 3 4

AC Distrib ution Panel ( 220V / 5 0H z) .5 - 3 5

Bow T hruster Schematic ...................5 - 3 6

Bilge Wiring Schematic......................5 - 3 7

Stereo Schematic ...............................5 - 3 8

DC Wiring H arness.............................5 - 3 9

DC Wiring H arness ( continued) ........5 - 4 0

DC Wiring H arness ( continued) ........5 - 4 1

DC Wiring H arness ( continued) ........5 - 4 2

H ardtop Wiring H arness ....................5 - 4 2

AC Wiring H arness.............................5 - 4 3

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