BPG werks REV060413 Betriebsanleitung
Always wear a helmet, it could save your life!
Never allow any child under the age of 16 to operate a DTV
Read this manual thoroughly!
It contains important safety information.
SHREDDER
OWNER’S/OPERATOR’S
MANUAL
Original Instructions
REV060413
This manual is based on the latest product information available at the time of publication. BPG Werks has a policy of continually improving its
products. Due to improvements, or other changes, there may be some discrepancies. We reserve the right to make product changes at any time,
without notice and without incurring any obligation to make the same or similar changes to vehicles previously built or sold.
BPG Werks is concerned about the environment and believes in conserving and protecting all natural resources. For this reason , owners should
recycle, trade in, or dispose as appropriate, batteries, oil and tracks.
Congratulations on your purchase of the BPG Werks DTV Shredder. This Owner’s/Operator’s manual will provide you information regarding safe
operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide
the knowledge needed to have safe and enjoyable DTV operation.
For questions regarding operation and maintenance for this DTV, Please email [email protected] or call 480-718-8066
This DTV is intended for use by operators age 16 or older. Never allow a child to operate this DTV who is under age 16 .
See dealer for instructions and demonstration of proper riding technique.
THIS DTV IS NOT A TOY AND COULD BE HAZARDOUS TO OPERATE. A DTV handles differently from other vehicles including motorcycles, ATV’s and
cars. A collision or rollover can occur quickly, even during routine maneuvers such as turning, driving on hills and over obstacles.
Reading the Owner’s/ Operator’s Manual
It is important this manual is read from cover to cover carefully by the DTV owner and all operators. Never allow anyone to operate the DTV without
rst reading and understanding the Owner’s/Operator’s manual.
This Owner’s/ Operator’s manual should be a permanent part of the DTV and should remain with the vehicle at all times. The manual should also
remain with the vehicle if sold.
To the Owner
Safety - Notice
Notice
To emphasize special important information in the manual, please note the following :
To emphasize important safety information, the word WARNING, with the alert symbol, has special meaning.:
To emphasize important information, the word CAUTION has special meaning.:
To emphasize important information, the word NOTE has special meaning.:
This is the alert symbol. The symbol means ATTENTION!, BECOME ALERT!,
YOUR SAFETY IS INVOLVED.
!WARNING Indicates a potential hazard that could result in SEVERE INJURY or DEATH to the operator,
bystander or person inspecting or repairing the DTV.
!
CAUTION: Indicates special precautions that must be taken to avoid damage to the DTV.
NOTE: Indicates key information to make procedures easier or clearer to understand.
!WARNING
The rst part will identify a POTENTIAL HAZARD.
The second part will describe WHAT COULD HAPPEN if the warning or caution is
ignored.
The third part will describe HOW TO AVOID THE HAZARD.
CAUTION
or
WARNING LABEL LOCATIONS................ 1
WARNING LABELS................. 2
SAFETY .............................................. 4
DESCRIPTION AND PART FUNCTIONS.. 5
RIGHT HAND BRAKE LEVER...............5
THUMB THROTTLE LEVER.................. 5
ENGINE KILL SWITCH LANYARD........ 5
HANDLE LOCK RELEASE LEVER......... 5
FUEL TANK CAP.................................5
PULL START CORD............................ 5
CHOKE LEVER.................................. 5
FUEL PETCOCK................................ 6
DECK............................................... 6
FUEL AND OIL...................................... 7
FUEL................................................ 7
ENGINE OIL...................................... 7
BATTERY.............................................. 8
BREAK IN............................................. 9
PRE RIDE INSPECTION.......................... 10
RIDING ATV...........................................11
WARNINGS....................................... 11
HELMET, EYE PROTECTION AND
PROTECTIVE CLOTHING.................... 12
STARTING THE ENGINE.................... 13
STARTING OFF.................................. 14
TURNING.......................................... 15
BRAKES.......................................... 29
BRAKE FLUID ...................... 29
VALVE CLEARANCE........................... 29
CHAIN.............................................. 30
INSPECTION............................. 30
TENSION AND ADJUSTMENT......30
CLEANING AND LUBRICATION... 30
TRACKS.............................................31
TRACK TENSION....................... 31
TRACK CLEANING/
LUBRICATING.......................... 31
TRACK REPLACEMENT.............. 32
STEERING ADJUSTMENT.................... 33
STEERING RESISTANCE..................... 33
LUBRICATION POINTS........................34
FASTENER TORQUE VALUES...............35
STORAGE............................................. 36
WASHING THE ATV................................ 37
TRANSPORTING................................... 37
TROUBLE SHOOTING............................ 38
SPECIFICATIONS.................................. 39
FRAME AND ENGINE NUMBER
LOCATION............................................ 40
TABLE OF CONTENTS
RIDING ON HILLS............................. 16
CLIMBING A HILL.................. 16
DESCENDING A HILL............. 17
TRAVERSING A HILL............... 17
RIDING OVER OBSTACLES................ 17
SKIDDING OR SLIDING..................... 18
RIDING THROUGH WATER................. 18
RIDING IN COLD WEATHER............... 19
PROPER CLOTHING............... 19
PRE RIDE INSPECTION......... 20
RIDING ON SNOW AND ICE.............. 21
LOAD GUIDELINES................................ 22
AFTER MARKET PARTS..........................22
MAINTENANCE..................................... 23
MAINTENANCE CHART...................... 24
AIR FILTER........................................ 25
SPARK PLUG................................... 26
ENGINE OIL ......................................27
CHECKING............................ 27
CHANGING............................ 27
IDLE SPEED ADJUSTMENT.................28
THROTTLE CABLE ADJUSTMENT.........28
FUEL HOSE INSPECTION.................. 29
BRAKES.......................................... 29
BRAKE FLUID ...................... 29
VALVE CLEARANCE........................... 29
WARNING LABEL LOCATIONS
1
2
3
4
1
1
UNDER
16
BEE R
BEE R
!
Improper DTV use can result in SEVERE INJURY or DEATH
ALWAYS USE
AN APPROVED
HELMET AND
PROTECTIVE
GEAR
NEVER USE
ON PUBLIC
ROADS
NEVER CARRY
PASSENGERS
NEVER USE
WITH DRUGS
OR ALCOHOL
NEVER OPERATE:
ALWAYS:
!
at speeds too fast for your skills or the conditions.
on public roads - a collision can occur with
another vehicle.
with a passenger - passengers affect balance and
steering and increase risk of losing control.
on hills with an incline greater than 30 .
use proper riding techniques to avoid vehicle
overturns on hills and rough terrain and in turns.
avoid paved surfaces - pavement may seriously
affect handling and control.
avoid traversing a hill without advanced skills.
apply parking brake before starting engine.
ensure handle is securely locked before riding. Be
careful not to press handle lock lever while riding
LOCATE AND READ OWNER’S MANUAL.
FOLLOW ALL INSTRUCTIONS AND WARNINGS
Long hair or loose clothing can get caught in
moving parts below the deck. Restrain hair at or
above shoulder length.
Restrained hair must not interfere with the proper
fit of the helmet.
Securely restrain anything loose that reaches
below the deck.
Guards are supplementary safety devices.
The restraint of hair and clothing is the primary
means of avoiding Entanglement, Death or Injury.
Operating the DTV if you are under the age of 16
increases your chance of severe injury or death.
Never operate this DTV if you are under the age of
16
! Lithium Battery Warning!
Compact Lithium-Polymer battery stored inside
front handle cover.
The safety items listed below must be followed
otherwise battery may catch fire, explode, or leak,
and battery performance and life WILL be
compromised:
With battery installed:
Always follow local or international regulations for
safe transportation of Lithium Batteries
Never pierce the handle cover near the battery or
its leads.
Do not immerse the DTV in water or seawater.
Do not park the DTV in strong direct sunlight in
extremely hot weather
Never operate the DTV outside the range of -20C to
+55C.
Never store the DTV in temperatures less than -5C
or greater than +35C.
Never store the DTV in conditions greater than 75%
relative humidity.
See Owner's Manual for more battery care
instructions.
SAFETY WARNINGS
Jumping the DTV could cause loss off control
and result in severe injury or death.
Jumping can also cause damage to the DTV.
Never perform jumping maneuvers on the DTV,
or drop it from any height.
UNDER
16
BEE R
BEE R
!
Improper DTV use can result in SEVERE INJURY or DEATH
ALWAYS USE
AN APPROVED
HELMET AND
PROTECTIVE
GEAR
NEVER USE
ON PUBLIC
ROADS
NEVER CARRY
PASSENGERS
NEVER USE
WITH DRUGS
OR ALCOHOL
NEVER OPERATE:
ALWAYS:
!
at speeds too fast for your skills or the conditions.
on public roads - a collision can occur with
another vehicle.
with a passenger - passengers affect balance and
steering and increase risk of losing control.
on hills with an incline greater than 30 .
use proper riding techniques to avoid vehicle
overturns on hills and rough terrain and in turns.
avoid paved surfaces - pavement may seriously
affect handling and control.
avoid traversing a hill without advanced skills.
apply parking brake before starting engine.
ensure handle is securely locked before riding. Be
careful not to press handle lock lever while riding
LOCATE AND READ OWNER’S MANUAL.
FOLLOW ALL INSTRUCTIONS AND WARNINGS
Long hair or loose clothing can get caught in
moving parts below the deck. Restrain hair at or
above shoulder length.
Restrained hair must not interfere with the proper
fit of the helmet.
Securely restrain anything loose that reaches
below the deck.
Guards are supplementary safety devices.
The restraint of hair and clothing is the primary
means of avoiding Entanglement, Death or Injury.
Operating the DTV if you are under the age of 16
increases your chance of severe injury or death.
Never operate this DTV if you are under the age of
16
! Lithium Battery Warning!
Compact Lithium-Polymer battery stored inside
front handle cover.
The safety items listed below must be followed
otherwise battery may catch fire, explode, or leak,
and battery performance and life WILL be
compromised:
With battery installed:
Always follow local or international regulations for
safe transportation of Lithium Batteries
Never pierce the handle cover near the battery or
its leads.
Do not immerse the DTV in water or seawater.
Do not park the DTV in strong direct sunlight in
extremely hot weather
Never operate the DTV outside the range of -20C to
+55C.
Never store the DTV in temperatures less than -5C
or greater than +35C.
Never store the DTV in conditions greater than 75%
relative humidity.
See Owner's Manual for more battery care
instructions.
SAFETY WARNINGS
Jumping the DTV could cause loss off control
and result in severe injury or death.
Jumping can also cause damage to the DTV.
Never perform jumping maneuvers on the DTV,
or drop it from any height.
2
WARNING LABELS
!
Use caution when applying brakes. Avoid using
brakes at high speeds. Sudden braking may result
in a rollover and personal injury. Always attempt to
decrease speed by gradually letting off the throttle
first. Sudden release of the throttle may also result
in a rollover. Smooth throttle control is paramount
to maintaining control of the vehicle.
Never operate this DTV at night or in low light
conditions.
OPERATION WARNINGS
WARNING
!
Never touch engine or
exhaust after running engine
until they have cooled.
WARNING
!
Keep hands, fingers, feet
away from sprockets, chains,
rollers and track.
2
3
4
3
Always keep both hands on the handlebars
and both feet on the Deck, doing so will
help the operator be ready for unexpected
situations.
Always follow the proper turning
procedures listed in this manual. Practice
turning at slow speeds before attempting
to turn at faster speeds.
Always apply parking brake before starting
engine.
Always insure the handle is securely
locked before riding. Be careful not to
press handle lock while riding.
Always use caution when applying brakes.
Avoid using brakes at high speeds. Sudden
braking may result in a rollover and
personal injury. Always attempt to
decrease speed by gradually letting off the
throttle rst. Sudden release of the throttle
may also result in a rollover. Smooth
throttle control is paramount to
maintaining control of vehicle.
Never allow anyone under the age of 16 to
operate this DTV.
Always wear an approved helmet.
Approved helmets in the USA and Canada
bear a U.S. Department of Transportation
(DOT) label. Approved helmets in Europe,
Asia and Oceania bear the ECE 22.05
label.
Always wear over the ankle boots, eye
protection, gloves, long sleeve shirt , long
pants, elbow, shin and knee pads while
operating this DTV.
Never allow a passenger on this DTV. This
DTV is designed for one operator and no
passengers.
Never operate this DTV on paved surfaces
and/or public roads. Pavement may
cause the DTV to become unstable.
Always go slowly and pay attention to
unfamiliar terrain. Be alert to changing
terrain conditions when operating the DTV.
SAFETY
Never take drugs or alcohol before or
during operating this DTV.
Never traverse, climb or go down a hill that
has over a 30° maximum incline. Avoid
hills with loose or slippery terrain.
Never attempt to traverse a hill until you
feel comfortable enough with your riding
skill level.
Always follow proper procedures on hills.
Follow the instructions in this manual for
traversing , climbing or going down hills.
Follow the proper instructions located in
this manual if DTV is stalled on a hill.
Never attempt wheelies, jumps or any
other type of stunts on this DTV.
Do not drop DTV from any height.
Always follow the pre-ride inspection
procedures and maintenance procedures
located in this manual before use.
Always go slow on terrain that is not
familiar, be alert, an obstacle could come
up unexpectedly.
4
DESCRIPTION AND PART FUNCTIONS
Brake Lever: Brakes are applied when the
brake lever is pulled toward the hand grip.
Thumb throttle lever: Throttle is
applied by depressing the Thumb Throttle.
Engine Kill Switch Lanyard: The engine
will not start and will stall if running, when
the Kill Switch Lanyard is removed from
the DTV.
Note: Always wear the Lanyard Strap
around wrist while operating DTV
Choke Lever: If the engine is cold, the
choke can help start the engine by pulling
out the choke lever to the “ON” position.
Once engine has warmed up , push in the
choke lever to the “OFF” position.
Pull Start Cord: To start the engine, Pull
the Pull Start Cord.
Note: Make sure the Engine Kill Switch
Lanyard is attached before attempting
to start the engine. Engine will not run
without the Engine Kill Switch Lanyard
attached.
Handle Lock Release Lever: Handle can
be adjusted when the Handle Lock
Release Lever is pulled toward the hand
grip.
Fuel Tank Cap: To open the fuel tank
cap, turn the cap counter clockwise to
remove. To re-install the cap, turn the
cap clockwise until snug. Make sure the
cap is seated properly . Choke
Pull Start Cord
Thumb Throttle
Engine Kill
Switch Lanyard Brake Lever
Handle Lock
Release lever
Fuel Tank Cap
5
Fuel Petcock: The Fuel Petcock has 3
positions: “OFF”, “ON”, “RESERVE”
Position Locations:
“ON” - 6 oclock
“OFF” - 9 oclock
“RESERVE” - 12 oclock
“OFF” position: Fuel will not ow to the
carburetor in this position. Always turn
the fuel petcock to the “OFF” position
when unit is not in use or is being
transported.
DESCRIPTION AND PART FUNCTIONS
Fuel Petcock
Deck: The deck provides steering of the
DTV by shifting body weight left or right
Deck
“ON” position: This is the normal
operating position. The “ON” position
allows fuel to ow from the Fuel Petcock to
the carburetor. Turn the Fuel Petcock to
the”ON” position when ready to start and
ride your DTV.
“RESERVE” position: If engine runs out
of fuel when Fuel Petcock is placed in the
“ON” position, place fuel Petcock to the
“RESERVE” position. Re-fuel as soon as
possible. Once re-fueled, make sure to
place the Fuel Petcock back to the “ON”
position.
NOTE:
ONLY use “RESERVE” if and when the
DTV runs out of fuel. Make sure to switch
back to “ON” after refueling. Running for
extended periods of time on “RESERVE”
can lead to fuel line blockages.
6
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