Bradley 600 Series Bedienungsanleitung

P.O. Box 309, Menomonee Falls, WI USA 53052-0309

PHONE 800.BRADLEY (800.272.3539) FAX 262.251.5817

bradleycorp.com

Installation

HDWL-INSTR-003 Rev. D; ECN 13-14-030B

Page 1 of 15 8/29/2013

Plastic Laminate

Restroom Partitions

Ceiling-Hung — Series 600

Table of Contents

Pre-Installation Information ....................2

Layout Dimensions for Brackets ................3

Mounting Brackets to Wall .....................4

Leveling Brackets to Pilasters ..................5

Mounting Brackets to Pilasters ...............5–6

Pilaster Mounting Hardware ...................6

Panels & Pilasters .........................7–8

Pilaster Shoes ..............................9

Hinges .................................9–11

Latch and Strike/Keeper ..................12–13

Urinal Screens ..........................14–15

IMPORTANT

Read this installation manual completely to ensure proper installation, then file it with the owner

or maintenance department. This installation manual provides instruction for the assembly of

normal partition configurations and standard components. Non-standard configurations or

components including but not limited to curved or angled walls, partial walls, oversized panels,

or modified hardware are not covered in this manual. Compliance and conformity to local codes

and ordinances is the responsibility of the installer.

Separate parts from packaging and make sure all parts are accounted for before discarding

packaging material. If any parts are missing, do not begin installation until you obtain the missing

parts. To prevent warping, always lay the material flat. Do not lean the material against the wall or

stack unevenly.

Before beginning installation, make sure that the wall and floor backing are adequate to support

the secure mounting of the toilet compartment units.

To minimize break-out, always use a support block when drilling through plastic laminate

material. Use caution when drilling. Accuracy is important!

Product warranties and parts information may be found on Bradley's web site at bradleycorp.com.

Installation

THIS

SIDE

Packing List

•

*HDWL-INSTR-003*

For Standard Height

Doors and Panels Only

Plastic Laminate Restroom Partitions, Ceiling-Hung — Series 600 Installation

8/29/2013 Bradley • HDWL-INSTR-003 Rev. D; ECN 13-14-030B

Supplies Required:

• Chalk line and pencil

• Tape measure and 4' level

• Jigsaw (or hacksaw) and circular saw

• Two spring clamps

• ¹⁄₈", ⁵⁄₃₂", ¼", and ³⁄₈" drill bits

• Power drill or screw gun with drill bit extension

• ⁵⁄₁₆" ceramic tile and masonry drill bit

• Hammer drill

• Spacer, 12" (305mm) high and strong enough to

support weight of panel

Hardware Provided

1¼" Sq. x Ø ³⁄₈"

Washer, Beveled

FAST-T680

³⁄₈-16 Hex Nut

FAST-T375

³⁄₈" Flat

Washer

FAST-L376

#14-16 Plastic

Anchor

FAST-T373

#14 x 2"

Button-Head

Sheet Metal Screw

Torx-T27 Drive

FAST-Z002

(Chrome Plated)

#14 x 2"

Button-Head

Sheet Metal Screw

Torx-T27 Drive

FAST-P002

(Stainless)

#10 x ⁵⁄₈"

Button-Head

Sheet Metal Screw

Torx-T27 Drive

FAST-Z0019

#14 x ⁵⁄₈"

Button-Head

Sheet Metal Screw

Torx-T27 Drive

FAST-Z0016

#10 x 1"

Button-Head

Sheet Metal Screw

Torx-T27 Drive

FAST-Z0028

#10 x ¾"

Flat-Head Sheet

Metal Screw

Torx-T25 Drive

FAST-Z0006

#10-24 x ¾"

Button-Head

Barrel Nut

Torx-T27 Drive

FAST-P003

(Stainless)

#10-24 x ¾"

Button-Head

Barrel Nut

Torx-T27 Drive

FAST-Z003

(Chrome Plated)

#10-24 x ½"

Button-Head

Shoulder Screw

Torx-T27 Drive

FAST-S0018

#10-24 x ¾"

Button-Head

Shoulder Screw

Torx-T27 Drive

FAST-P004

(Stainless)

#10-24 x ¾"

Button-Head

Shoulder Screw

Torx-T27 Drive

FAST-Z004

(Chrome Plated)

#10-24 x 1"

Button-Head

Shoulder Screw

Torx-T27 Drive

FAST-Z004A

(Chrome Plated)

#10-24 x 1"

Button-Head

Shoulder Screw

Torx-T27 Drive

FAST-P004A

(Stainless)

#10-24 x 2"

Flat-Head

Machine Screw

Torx-T25 Drive

FAST-Z0027

³⁄₈-16 x 6"

Threaded Rod

FAST-T5416

³⁄₈" Lockwasher

FAST-T377

Example of Submittal Drawing

¼"- 14 x ⁵⁄₈"

Sheet Metal Screw

Torx-T27 Drive

FAST-S355A

61¼"

(1556mm)

to face

60½"

(1537mm)

wall to

centerline

36"

(914mm)

center to

center

36"

(914mm)

24"

(610mm)

24"

(610mm)

10"

(254mm)

3" (76mm)

1" (25mm) gap

(25mm)

gap

½"

(13mm)

gap

3½"

1½"

20½"

8½"

58½"

(1486mm)

58½"

(1486mm)

Installation Plastic Laminate Restroom Partitions, Ceiling-Hung — Series 600

Bradley • HDWL-INSTR-003 Rev. D; ECN 13-14-030B 8/29/2013

1Layout Dimensions - Stirrup Bracket (Standard)

When installing the partition components, consult

the applicable Mills Partition submittal drawing

for compartment layout dimensions.

When installing the partition components, consult

the applicable Mills Partition submittal drawing

for compartment layout dimensions.

Pilaster centerline: Measure from

the back wall forward to the face of the

compartment, subtract ⁵⁄₈" (16mm) and

mark this location on the ceiling (“A”).

Mark the same measurement on the

opposite end of your layout (“A1”) and

draw a straight line connecting both

marks.

FOR FREESTANDING (FS)

PARTITIONS: Refer to submittal

drawings and determine the

approximate location of the outside

panels. Establish dimensions “A” and

“A1” as explained above.

Panel centerline: Measure the stall

width across the back wall and

place a mark at the top of the rear

wall (“B”). Repeat this step for each

panel, starting each measurement

from the last panel centerline (“B1”).

Stirrup brackets: Draw a plumb line on all walls from each

pilaster and panel centerline. From the highest point in the

room, measure 18" (457mm) and 64" (1626mm) from the floor

and place a mark on the pilaster/panel plumb line. These marks

represent the hole center line of the stirrup brackets. Use a

level to transfer that mark to all other plumb lines (“C”).

"C"

"A"

"B"

"A1"

"B1"

"C"

"A"

"B"

"A1"

"B1"

"C"

Panel

plumb line

Pilaster

plumb line

64"

(1626mm)

18" (457mm)

Pilaster centerline: Measure from

the back wall forward to the face of the

compartment, subtract ⁵⁄₈" (16mm) and

mark this location on the ceiling (“A”).

Mark the same measurement on the

opposite end of your layout (“A1”) and

draw a straight line connecting both

marks.

FOR FREESTANDING (FS)

PARTITIONS: Refer to submittal

drawings and determine the

approximate location of the outside

panels. Establish dimensions “A” and

“A1” as explained above.

Panel centerline: Measure the stall

width across the back wall and place

a mark at the top of the rear wall

(“B”). Repeat this step for each panel,

starting each measurement from the

last panel centerline (“B1”).

Panel

plumb line

Pilaster plumb line

1a Layout Dimensions - Continuous Bracket (Optional)

Continuous brackets: Draw a plumb line on all walls from each

pilaster and panel centerline. From the highest point in the room,

measure 12½" (318mm) (for stainless steel) or 12¼" (311mm) (for

aluminum) from the floor and place a mark on the pilaster/panel plumb

line. Use a level to transfer that mark to all other plumb lines (“C”).

Plastic Laminate Restroom Partitions, Ceiling-Hung — Series 600 Installation

8/29/2013 Bradley • HDWL-INSTR-003 Rev. D; ECN 13-14-030B

2Stirrup Brackets to Wall (Standard)

established level line

pilaster/panel plumb line

floor

LPlace the center of each stirrup

bracket at the established level

line. Center the bracket opening

on the pilaster/panel plumb line.

Insert the plastic anchors

in all holes and secure the

brackets to the wall with the

#14 x 2" (chrome plated)

screws provided.

On end panel and pilaster applications, position the bracket

with the ear facing toward the inside of the stall.

Using the bracket as a

template, mark the hole

locations on the wall. Remove

the bracket and drill a Ø ⁵⁄₁₆"

hole (min. 2" [51mm] deep) at

each hole location.

One-Eared

Bracket

Two-Eared

Bracket

2a Continuous Brackets to Wall (Optional)

established level line

pilaster/panel

plumb line

floor

Place the bottom of each

continuous bracket at the

established level line. Center

the bracket opening on the

pilaster/panel plumb line.

Insert the plastic anchors

in all holes and secure the

brackets to the wall with

the #14 x 2" (stainless)

screws provided.

On end panel and pliaster applications, position the bracket

with the ear facing toward the inside of the stall.

Using the bracket as a

template, mark the hole

locations on the wall.

Remove the bracket

and drill a Ø ⁵⁄₁₆" hole

(min. 2" [51mm] deep)

at each hole location.

Pilaster bracket is shown here; 1¼" opening brackets are

for pilasters, and 1" opening brackets are for panels.

Pilaster bracket is shown here; 1¼" opening brackets are for

pilasters, and 1" opening brackets are for panels.

One-Eared

Bracket

Two-Eared

Bracket

Brackets are used as templates but since the hole patterns

may be different, the brackets may not be interchanged.

Installation Plastic Laminate Restroom Partitions, Ceiling-Hung — Series 600

Bradley • HDWL-INSTR-003 Rev. D; ECN 13-14-030B 8/29/2013

4Stirrup Brackets to Pilaster (Standard)

Refer to the submittal drawing to locate the split

dimension and layout location of each marked pilaster.

Measure 6" (152mm) and 52"

(1321mm) up from the bottom

of the pilaster bracket and

place a mark on the pilaster

split centerline. These marks

represent the level line for the

stirrup brackets.

Pilaster shown is for reference

only. Actual pilaster varies

depending on application.

(152mm)

52"

(1321mm)

Split Split

3Leveling Brackets to Pilaster

Find top side of pilaster. Particle

board will be visible from top

side. Bottom side will be covered

with laminate. Pre-drilled pilasters

have notch at top side.

Slide shoe onto top end of pilaster. Make

sure the holes on the sides of the shoe

are towards the bottom.

Using the bracket as a

template, mark the hole

locations on the pilaster.

Remove the bracket and

drill Ø ¼" (6mm) holes

through the piliaster

Secure the bracket to the

pilaster with the #10-24 x ¾"

(chrome plated) barrel nuts and

#10-24 x 1" (chrome plated)

shoulder screws provided.

Line up side of bracket with the side of

pilaster. DO NOT let bracket overhang or

shoe will not slide down over the bracket.

Push bumps on

bracket against the top

end of the pilaster.

3" and 4" pilasters only have one bracket

Locate the Brackets

For Stirrup Bracket: Place brackets at each established level

line. Center the bracket opening on the pilaster split centerline.

Using the bracket as a template, mark the hole locations on the

pilaster. Remove the bracket and drill a Ø ⁵⁄₃₂" x ⁵⁄₈" (16mm) deep

pilot hole at each location.

For Alcove Bracket: Place the center of each bracket

at the established level line. Using the bracket as

a template, mark the hole locations on the pilaster.

Remove the bracket and drill Ø ¼" holes through the

pilaster at each pilaster bracket hole.

If installing steel reinforced pilasters refer

to label on pilaster for attaching brackets.

Secure the Brackets

For Alcove Brackets: Secure

the brackets to the pilasters using

the #10-24 x 1" (chrome plated)

shoulder screws and #10-24 x ¾"

(chrome plated) barrel nuts and to

the panels with the #10-24 x ¾"

(chrome plated) shoulder screws

and #10-24 x ¾" (chrome plated)

barrel nuts provided.

For Stirrup Brackets:

Secure the bracket to the

pilasters using the #14 x ⁵⁄₈"

screws provided.

Pre-drilled pilasters (Optional).

Plastic Laminate Restroom Partitions, Ceiling-Hung — Series 600 Installation

8/29/2013 Bradley • HDWL-INSTR-003 Rev. D; ECN 13-14-030B

5Pilaster Mounting Hardware

Dim. "A" Dim. "B"

Aluminum

Bracket

¼"

(6mm)

57¾"

(1467mm)

Stainless

Steel

Bracket

½"

(13mm)

57½"

(1461mm)

4a Continuous Brackets to Pilaster (Optional)

Refer to the submittal drawing to

locate the split dimension and layout

location of each marked pilaster.

If installing steel reinforced pilasters

refer to label on pilaster for attaching

brackets.

Measure up from the bottom

of each pilaster and place

a mark on the pilaster split

centerline at dimensions "A" &

"B" for the respective bracket

(see table).

Pilaster shown is for reference

only. Actual pilaster varies

depending on application.

"A"

"B"

Split Split

Locate the Brackets

For Continuous Bracket: Place the bracket between each

established level line. Center the bracket opening on the

pilaster split centerline. Using the bracket as a template, mark

the hole locations on the pilaster. Remove the bracket and drill

a Ø ⁵⁄₃₂" x ⁵⁄₈" (16mm) deep pilot hole at each location.

For Alcove Bracket: Place the center of each bracket

at the established level line. Using the bracket as

a template, mark the hole locations on the pilaster.

Remove the bracket and drill Ø ¼" holes through the

pilaster at each pilaster bracket hole.

Secure the bracket to the

pilasters using the #14 x ⁵⁄₈"

screws provided.

CRefer to step 4 for

attachment of alcove

brackets

³⁄₈" Hex Nut

³⁄₈" Flat Washer

Beveled

Washer

Drill a ø ³⁄₈" hole in

the “C” channel.

Insert each threaded rod through the holes

and secure with the beveled washer (if

needed), lockwasher and nuts. Lock the

threaded rod on the underside of the channel

with the flat washer and nut. Attach a support

nut to the underside of the “C” channel at

each threaded rod (see "D" below).

This view is an example only. Refer to your submittal drawings to determine placement of the anchors

on the pilaster centerline for your application. Typical anchor centers are measured 1" (25mm) in from

each edge of pilaster (except 3" & 4" pilasters where only one anchor is used).

38" (966mm)

Pilaster

Centerline

22" (559mm) 8"

(203mm)

(76mm) 26" (660mm)

3" (76mm)

max.

2¼" (57mm) max. stud projection

¾" (19mm)

Ceiling

"C" channel

"C" channel and ceiling (not included) required for ceiling hung partition installation. Starting at the highest point

in the room, adjust the

support nut approximately

¾" (19mm) down from the

finished ceiling. Level the

remaining support nuts and

washers to this height.

Brackets are used as templates

but since the hole patterns may be

different, the brackets may not be

interchanged.

Installation Plastic Laminate Restroom Partitions, Ceiling-Hung — Series 600

Bradley • HDWL-INSTR-003 Rev. D; ECN 13-14-030B 8/29/2013

6Panels and Pilasters with Stirrup Brackets (Standard)

C D

Pilasters at Wall Panels with Pilasters

Slide a washer onto each threaded rod. Place a panel on the spacer and insert

the panel into the bracket.

Pilasters located at walls should be mounted ﬁrst. Start at one end and install a panel, then a pilaster. Continue alternating until

installation is complete. When installing in an alcove or in-corner alcove, use an alcove bracket to secure the pilaster to the panel.

Check to make sure the pilasters are plumb and level to each other. The pilaster height can

be adjusted by moving the support nuts on the threaded rods up or down.

Set the pilaster mounting brackets onto the

mounting hardware and at the same time

placing the pilaster into the wall brackets.

Then add a washer and nut to the underside

of each stud and hand-tighten the hex nuts.

Slide a washer onto each threaded rod.

Using the brackets as templates, drill Ø ¼"

holes through the pilaster at each pilaster

bracket hole.

Using the brackets as templates, drill Ø ¼" holes

through the panel at each panel bracket hole.

Set the pilaster mounting brackets onto the

mounting hardware and at the same time

placing the pilaster into the wall brackets.

Then add a washer and nut to the underside

of each stud and hand-tighten the hex nuts.

Secure the pilaster to the brackets with the

#10-24 x ¾" (chrome plated) barrel nuts and

#10-24 x 1" (chrome plated) shoulder screws.

Secure the pilaster to the panel and the panel to the wall

brackets with the #10-24 x ¾" (chrome plated) barrel nuts

and #10-24 x ¾" (chrome plated) shoulder screws.

When installing pilasters at walls, the gaps range

from ½" to 1¼" (13mm to 32mm). Refer to your

submittal drawing for your gap sizes.

Refer to your submittal drawing and leave the appropriate gaps.

Standard gap is 1" (25mm) between the panel and wall and ½"

(13mm) between the panel and pilaster.

12" (305mm)

Spacer

Plastic Laminate Restroom Partitions, Ceiling-Hung — Series 600 Installation

8/29/2013 Bradley • HDWL-INSTR-003 Rev. D; ECN 13-14-030B

6a Panels and Pilasters with Continuous Brackets (Optional)

Pilasters at Wall Pilasters with Panels

Slide a washer onto each threaded rod. Place a panel on the spacer and insert

the panel into the wall bracket.

Pilasters located at walls should be mounted ﬁrst. Start at one end and install a panel, then a pilaster. Continue alternating until

installation is complete. When installing in an alcove or in-corner alcove, use an alcove bracket to secure the pilaster to the panel.

Check to make sure the pilasters are plumb and level to each other. The pilaster height can

be adjusted by moving the support nuts on the threaded rod up or down.

Set the pilaster mounting brackets onto the

mounting hardware and at the same time

placing the pilaster into the wall brackets.

Then add a washer and nut to the underside

of each stud and hand-tighten the hex nuts.

Slide a washer onto each threaded rod.

Using the bracket as a template, drill Ø ¼"

holes through the pilaster at each pilaster

bracket hole.

Using the bracket as a template, drill Ø ¼" holes

through the panel at each panel bracket hole.

Set the pilaster mounting brackets onto the

mounting hardware placing the bracket around the

panel. Then add a washer and nut to the underside

of each stud and hand-tighten the hex nuts.

Secure the pilaster to the bracket with the

#10-24 x ¾" (stainless) barrel nuts and

#10-24 x 1" (stainless) shoulder screws for

aluminum or stainless steel brackets.

Secure the pilaster to the panel and the panel to the

wall brackets with the #10-24 x ¾" (stainless) barrel

nuts and #10-24 x ¾" (stainless) shoulder screws

for aluminum or stainless steel brackets.

When installing pilasters at walls, the gaps range

from ½" to 1¼" (13mm to 32mm). Refer to your

submittal drawing for your gap sizes.

Refer to your submittal drawing and leave the appropriate gaps.

Standard gap is 1" (25mm) between the panel and wall and ½"

(13mm) between the panel and pilaster.

12" (305mm)

Spacer

Installation Plastic Laminate Restroom Partitions, Ceiling-Hung — Series 600

Bradley • HDWL-INSTR-003 Rev. D; ECN 13-14-030B 8/29/2013

8Wraparound Gravity Hinges (Standard)

7Secure Shoe to Pilaster

Measure up 1¾" (44mm) and 54²¹⁄₃₂" (1388mm)

from the bottom of the pilaster and mark a level line.

This line represents the lower hole location of the

top and bottom hinge.

After panels and pilasters are secured with brackets, tighten the

hex nut holding the pilaster to the mounting hardware and slide the

shoe up into position. Using the hole in the shoe as a template, drill

a Ø ⁵⁄₃₂" pilot hole all the way through the pilaster. Secure the shoe

to the pilaster with the ¼ -14 x ⁵⁄₈" fasteners provided.

Using the hinge as a template, align the

bottom hole with each level line and drill

Ø ¼" holes through the pilaster.

Before installing the hinges, make sure the door openings are the appropriate size, all pilasters are

plumb, the pilaster mounting hardware is tightened securely and the shoe is attached to the pilaster.

Determine the door swing by facing the compartment from the outside. Refer to your submittal

drawings to determine each speciﬁc door swing for your application.

Right-hand

inswing

(RHI)

Left-hand

inswing

(LHI)

Right-hand

outswing

(RHO)

Left-hand

outswing

(LHO)

54²¹⁄₃₂"

(1388mm)

54²¹⁄₃₂"

(1388mm)

1¾" (44mm) 1¾" (44mm)

Ceiling Hung

Pilaster

Wall Hung

58" (1473mm)

Plastic Laminate Restroom Partitions, Ceiling-Hung — Series 600 Installation

8/29/2013 Bradley • HDWL-INSTR-003 Rev. D; ECN 13-14-030B

8Wraparound Gravity Hinges (Standard)

The door hinge assembly consists of separate door and pilaster hardware.

Identical assemblies are provided for the top and bottom hinge.

Insert top nylon cam into the upper

and lower door hinge closure

bracket so the cam base is flush

with the bracket surface.

Insert each door hinge closure bracket

(with top cam in place) into the upper

and lower openings in the door,

anchoring with a #10 x 1" screw.

Connect the pilaster portions of the hinge

to the door portions of the hinges by

inserting the hinge pin through the top

and bottom of the door until the pin is

flush with the top of the door.

With hinges assembled to the door, set

the door on the 12" spacer. Postion the

door so that the hinge bracket wraps

around the pilaster. Starting at the top

hinge bracket hole, secure door to

pilaster with #10-24 x ¾" (chrome plated)

barrel nut and #10-24 x 1" (chrome

plated) shoulder screw.

Finished View of Hinge

EInsert bottom nylon cam into the pilaster portion

of the hinge bracket assembly. The cam should

be set to the same desired position on the upper

and lower hinge assemblies.

Botttom cam can be set in

different positions (-30°,

-15°, 0°, 15°, and 30°) by

sliding cam rib into the

different bracket grooves

Bottom

Cam

Bottom

Cam

Barrel

Nut

Pilaster

Hinge

Bracket

Shoulder

Screw

Closure

Bracket

Top

Cam

Hinge

Door

Pilaster portion of hinge

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