Braun NCL954 Bedienungsanleitung

Century 2

ARNING

Read manual

before installing

or servicing lift.

Failure to do so

may result in

serious bodily

injury and/or

property damage.

ual

Man

"Providing Access to the World"

International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA

1-800-THE LIFT®(574) 946-6153 FAX: (574) 946-4670

NCL954 Century 2 Series

DOT — Public Use Lift

“DOT — Public Use Lift” verifies that this platform lift meets the

“public use lift” requirements of FMVSS No. 403. This lift may be

installed on all vehicles appropriate for the size and weight of the

lift, but must be installed on buses, school buses, and multi-

purpose passenger vehicles other than motor homes with a gross

vehicle weight rating (GVWR) that exceeds 4,536 kg (10,000 lb).

NCL954

Series

NCL954

Series

Public Use Wheelchair Lifts

Service Manual for:

37717 Rev. A

April 2012

Series FA

33220

Two Braun Serial No./Series No. identiﬁcation tags (shown below) are posted on the lift.

One I.D. tag is posted on the opposite pump side vertical arm. A second I.D. tag is located

on the opposite pump side tower. Both I.D. tags provide the product identiﬁcation infor-

mation provided on the warranty/registration card. Record the information in the space

provided (or document on a copy). This information must be provided when ﬁling a war-

ranty claim or ordering parts.

Warranty and Registration Instructions

Immediately upon receiving the lift, examine the

unit for any damage. Notify the carrier at once

with any claims.

Two warranty/registration cards (shown right) are

located in the lift-mounted manual storage pouch.

The sales representative must process one of the

cards. The consumer must ﬁll out the other card

and mail it to The Braun Corporation. The warran-

ty is provided in this manual. The warranty cards

must be processed to activate the warranty.

Congratulations

We at The Braun Corporation wish to express our fullest appreciation

on your new purchase. With you in mind, our skilled craftsmen have designed and

assembled the ﬁnest lift available.

This manual provides service-related material. Refer to the FMVSS No. 403

Quick Reference Installation Sheet for installation instructions, operating instructions

and maintenance procedures.

Braun Century Series™lifts are built for dependability and will provide years of

pleasure and independence as long as the lift is installed and serviced as speciﬁed by

a Braun certiﬁed technician, and the lift is operated by an instructed person.

Sincerely,

THE BRAUN CORPORATION

Ralph W. Braun

Chief Executive Ofﬁcer

OWNER'S WARRANTY REGISTRATION

PURCHASED FROM

XXXXXXXXXX XX-XXXXX

DATE INSTALLED

NAME

ADDRESS

CITY

TELEPHONE

TO VALIDATE WARRANTY

REGISTRATION CARDS MUST BE RETURNED TO THE BRAUN CORPORATION.

OWNER

STATE ZIP

Sample Warranty/Registration Card

Serial No.

Model No.

The Braun Corporation

XXXXXXXXXX

XX-XXXXX

XX/XX/XXXX

1-800-THE-LIFT

BRAUNLIFT.COM

MFG DATE

SERIAL NUMBER

DOT Public Use Lift MODEL#

Max. Lifting Capacity - 600Lbs.

6DPSOH6HULDO1R6HULHV1R,GHQWLÀFDWLRQ7DJ

Model No.

Serial No.

DatHRI0DQXIDFWXUH

Page 1

Troubleshooting and Maintenance

Lift Terminology................................................................ 2

Switch and Sensor Locations ......................................... 3

&HUWLÀFDWLRQ&KHFNOLVW'LDJQRVWLF3URFHGXUHV................. 4

3ODWIRUP)ROG3UHVVXUH$GMXVWPHQW................................. 5

3ODWIRUP$QJOH$GMXVWPHQW .......................................... 6-7

3ODWIRUP6WRS%ORFNV ...................................................... 7

7RZHU0LFURVZLWFK$GMXVWPHQW ........................................ 8

/XEULFDWLRQ'LDJUDP ...................................................... 10

0DLQWHQDQFHDQG/XEULFDWLRQ6FKHGXOH

Lift Electrical Schematic ............................................... 15

/LIW:LULQJ'LDJUDP....................................................... 16

Hydraulics

+\GUDXOLF6FKHPDWLF..................................................... 17

+\GUDXOLFV3DUWV/LVW..................................................... 18

+\GUDXOLFV'LDJUDP ...................................................... 19

Repair Parts

Pump Module

 3XPS0RGXOH3DUWV/LVW.......................................... 20

 3XPS0RGXOH'LDJUDP ........................................... 21

Lift Exploded Views and Parts Lists

 1&/,%%DVH3ODWH$VVHPEO\.......................... 22

 1&/),%%DVH3ODWH$VVHPEO\ ....................... 23

 7RS3DUDOOHO$UP$VVHPEO\....................................... 24

 %RWWRP3DUDOOHO$UP$VVHPEO\ ................................. 25

 +\GUDXOLF&\OLQGHU$VVHPEO\0DLQ......................... 26

 9HUWLFDO$UP$VVHPEO\.............................................. 27

 $UP&RYHU$VVHPEO\................................................ 28

 +DQGUDLO$VVHPEO\ ................................................... 29

 1&/,%1&/),%3ODWIRUP$VVHPEO\ ........ 30

Warranty

%UDXQ®Limited Warranty .......................................... 31-33

Contents

Page 2

Lift Terminology

DOWN

32819

FOLD

UNFOLD

32820

3XPS0RGXOH

(Rear)

Hand-Held

Pendant

Control

Base Plate

7RS3DUDOOHO$UPV

$GMXVWDEOH4XLHW5LGH6WRZ%ORFNV

Main Cylinders (2)

9HUWLFDO$UP&RYHUV

2SSRVLWH3XPS6LGH

9HUWLFDO$UP

Handrails (2)

2XWHU%DUULHU

3XPS6LGH

9HUWLFDO$UP

Bottom Parallel

$UPV

Platform Lights (2)

2XWERDUG

Right

Lift-Tite™

Latches (2)

8QIROG$VVLVW&RPSUHVVLRQ6SULQJV

2XWHU%DUULHU/DWFK

Platform Side Plates (2)

Platform

Left

,QERDUG

Towers (2)

Threshold

Warning

Plate

$XGLEOH

Threshold

Warning

QRWYLVLEOH

9LVXDO

Threshold

Warning

Inner Roll Stop

Lift Terminology

Saddle (2)

,QQHU)ROG$UP

2XWHU)ROG$UP

Page 3

Switch and Sensor Locations

DOWN

32819

FOLD

UNFOLD

32820

Inboard

Outboard

Right

Left

Threshold Strip Switch

33337A (2 strips per)

*Up Microswitch

IB Occupied

Microswitch

Stow Interlock

Microswitch

IB Occupied &

Stow Interlock Assy.

32514NA

*Unfold

Microswitch

*Threshold Alarm

Microswitch

*Up & Unfold

Microswitch Assy.

975-4121A

*Threshold Alarm

& Partial Fold

Microswitch Assy.

975-4121A

IB Raised Switch

32519A

*Partial Fold

Microswitch

Outer Barrier

Occupied / Raised

Microswitch

33775A

*Note: Mirror image for

right (front) pump lifts.

Bridging

Microswitch

33689A

Page 4

7KHIROORZLQJRSHUDWLRQVDQGFRQGLWLRQVPXVWEHIXQFWLRQDOO\YHULÀHGLQRUGHUIRUWKHOLIWWREH)0966

FRPSOLDQW,IDQRSHUDWLRQGRHVQRWIXQFWLRQDVGHVFULEHGRUDFRQGLWLRQLVQRWPHWIROORZWKHUHIHU-

HQFHGSURFHGXUHVWRFRUUHFWWKHSUREOHPRUFRQWDFWD%UDXQ&RUSRUDWLRQ3URGXFW6XSSRUWUHSUHVHQWDWLYH

9HKLFOHPRYHPHQWLVSUHYHQWHGXQOHVVWKHOLIWGRRULVFORVHGHQVXULQJWKHOLIWLVVWRZHG

 9HULI\RQWKHSXPSPRGXOHPRXQWHGLQWHUORFNFRQQHFWHUWKDWWKHOLIWVWRZHGVLJQDOSLQKDVD

JURXQGVLJQDO25OLIWQRWVWRZHGVLJQDOSLQKDVDQRSHQVLJQDOGHSHQGVRQLQWHUORFNXVHG

 5HIHUWRWKHLQWHUORFNLQVWDOODWLRQLQVWUXFWLRQV

/LIWRSHUDWLRQVKDOOEHSUHYHQWHGXQOHVVWKHYHKLFOHLVVWRSSHGDQGYHKLFOHPRYHPHQWLVSUHYHQWHG

 9HULI\YHKLFOHVHFXUHVLJQDOSLQKDVDYROWVLJQDO

 5HIHUWRWKHLQWHUORFNLQVWDOODWLRQLQVWUXFWLRQV

7KHSODWIRUPZLOOQRWIROGVWRZLIRFFXSLHG

 5HIHUWR3ODWIRUP)ROG3UHVVXUH$GMXVWPHQWSURFHGXUHV

7KHLQQHUUROOVWRSZLOOQRWUDLVHLIRFFXSLHG

 &DOO3URGXFW6XSSRUW

7KHRXWHUEDUULHUZLOOQRWUDLVHLIRFFXSLHG

5HIHUWR2XWHU%DUULHU)ROG3UHVVXUH$GMXVWPHQWSURFHGXUHV

9HULI\SODWIRUPOLJKWLQJZKHQOLIWLVGHSOR\HGDQGSHQGDQWLOOXPLQDWLRQZKHQOLIWLVSRZHUHG

  5HSODFHEXOEVLQWKHOLJKWKRXVLQJ

$ZDUQLQJZLOODFWLYDWHLIWKHWKUHVKROGDUHDLVRFFXSLHGZKHQWKHSODWIRUPLVDWOHDVWEHORZÁRRUOHYHO

  5HPRYHWKHWKUHVKROGZDUQLQJSODWH

 9HULI\WKHWKUHVKROGVWULSVZLWFKFRQQHFWRULVVHFXUHO\FRQQHFWHG

3. Reinstall threshold warning plate.

 7HVWWKUHVKROGZDUQLQJSXVKGRZQRQSODWH,IZDUQLQJLVQRWDFWLYDWHGVHH6WHS

 5HPRYHWKHWKUHVKROGZDUQLQJSODWHDQGUHSODFHQRQIXQFWLRQLQJWKUHVKROGVZLWFK

 5HSHDW6WHS,IZDUQLQJLVVWLOOQRWDFWLYDWHGFDOO3URGXFW6XSSRUW

3ODWIRUPPRYHPHQWLVSURKLELWHGEH\RQGWKHSRVLWLRQZKHUHWKHLQQHUUROOVWRSLVIXOO\GHSOR\HGXS

 &DOO3URGXFW6XSSRUW

3ODWIRUPPRYHPHQWVKDOOEHLQWHUUXSWHGXQOHVVWKHRXWHUEDUULHULVGHSOR\HGXS

 &DOO3URGXFW6XSSRUW

Certiﬁcation Checklist Diagnostic Procedures

Page 5

Do not adjust this valve.

(located beside solenoid valves)

 3RVLWLRQWKHSODWIRUPDWWKHÁRRUOHYHOORDGLQJSRVLWLRQ

 /RRVHQWKHKH[QXWRQWKHDGMXVWPHQWVFUHZGRQRWUHPRYHKH[QXW

 7XUQWKHDGMXVWPHQWVFUHZFRXQWHUFORFNZLVHXQWLOWKHSODWIRUPGRHVQRWIROGZKHQWKH)ROGEXWWRQLV

pressed.

 7XUQWKHDGMXVWPHQWVFUHZFORFNZLVHLQWXUQLQFUHPHQWVDQGSUHVVWKH)ROGEXWWRQXQWLOWKHSODW-

IRUPIROGVFRPSOHWHO\1RWH5HWXUQWKHSODWIRUPWRÁRRUOHYHOSRVLWLRQDIWHUHDFKDWWHPSWWRIROGWKH

platform.

 7XUQWKHDGMXVWPHQWVFUHZDQDGGLWLRQDOWXUQDIWHUWKHSODWIRUPIROGVVXFFHVVIXOO\

 7LJKWHQWKHKH[QXWZLWKRXWPRYLQJWKHDGMXVWPHQWVFUHZ

 9HULI\WKHSODWIRUPZLOOQRWVWRZZKLOHRFFXSLHG

Platform Fold Pressure Adjustment

Platform Fold

$GMXVWPHQW

$OOHQ6FUHZ

1RWH6HFXUHDGMXVWPHQW

screw and tighten hex

QXWIROORZLQJDGMXVWPHQW

Page 6

Platform Angle Adjustment

/RZHULQJ6HTXHQFH5HTXLUHPHQWV

Adjustment Procedure:

3ODWIRUPDQJOHDGMXVWPHQW$OOHQ

VFUHZVDUHSURYLGHGRQHDFKVLGH

of the platform (see photo at right

and details on following page).

7XUQDGMXVWPHQWVFUHZVFORFN-

ZLVHWRUDLVHWKHRXWERDUGHQG

RIWKHSODWIRUP7XUQDGMXVWPHQW

VFUHZVFRXQWHUFORFNZLVHWRORZHU

WKHRXWERDUGHQG of the platform.

%RWKDGMXVWPHQWVFUHZVPXVWEH

DGMXVWHGHTXDOO\$SSO\/RFWLWH®

WRDGMXVWPHQWVFUHZVIROORZLQJ

DGMXVWPHQW

3ODWIRUP6WRS%ORFNV When

DGMXVWLQJSODWIRUPDQJOHHQ-

VXUHERWKVWRSEORFNVDUHPDN-

LQJIXOOFRQWDFWZLWKWKHYHUWLFDO

arms (see photo at right and

details on following page).

Floor Level Adjustment: Fol-

ORZLQJSODWIRUPDQJOHDGMXVW-

PHQWVHWSODWIRUPÁRRUOHYHO

positioning as detailed in Tower

0LFURVZLWFK$GMXVWPHQW

Stop

%ORFN

Vertical

$UP

$GMXVWPHQW6FUHZ

6WRSEORFNVPXVW

PDNHIXOOFRQWDFW

7KHRXWERDUGHQGWRH

RIWKHSODWIRUPPXVWFRQWDFW

WKHJURXQGÀUVWWRHQVXUHWKH

VSULQJORDGHGRXWHUEDUULHU

XQIROGVIXOO\6HH)LJXUH$

7KHLQERDUGHQGKHHORI

WKHSODWIRUPPXVWORZHUIXOO\

YHUWLFDODUPVPXVWFRQWDFW

JURXQGZKHQIXOO\ORZHUHG

6HH)LJXUH$

The angle of the platform at

JURXQGOHYHOGLUHFWO\DIIHFWV

the angle of the platform when

SRVLWLRQHGDWÁRRUOHYHO

5DLVHWKHSODWIRUPWRÁRRU

OHYHO1RWHWKHDQJOHRIWKH

platform.

7KHSODWIRUPDWÁRRUOHYHO

VKRXOGKDYHDVOLJKWXSZDUG

DQJOHDVVKRZQLQ)LJXUH%

$GMXVWSODWIRUPDQJOHDVGH-

WDLOHGEHORZ

Figure A

+HHO,QERDUG 2XWERDUG7RH

Heel

*URXQG/HYHO

%DUULHUPXVW

XQIROG IXOO\

Platform heel

PXVWORZHU IXOO\

Barrier

Floor

/HYHO

Wedges (option)

Figure B

2 1

Page 7

3ODWIRUP$QJOH

$GMXVWPHQW6FUHZV

$GMXVWPHQW6FUHZ $OOHQ+HDG

Platform Angle Adjustment

$GMXVWPHQW$OOHQVFUHZVDUH

SURYLGHGRQHDFKVLGHRIWKHOLIW

SODWIRUPIRUDGMXVWLQJWKHSODWIRUP

DQJOH$GMXVWSODWIRUPDQJOHDV

VSHFLÀHGRQSUHYLRXVSDJH

Platform Stop Blocks

0XVWPDNHIXOOFRQWDFW Gap not permitted.

%RWKVWRSEORFNVPXVW

PDNHIXOOFRQWDFWZLWKWKH

HGJHRIYHUWLFDODUPV

Stop Block Guideline

All Lift Models

Right Wrong

7XUQ

FORFNZLVH

to raise

RXWERDUG

end of

platform

:KHQDGMXVWLQJSODWIRUP

DQJOHVHWWLQJÁRRUOHYHO

SRVLWLRQRUDGMXVWLQJ

EULGJLQJPLFURVZLWFK

HQVXUHERWKVWRSEORFNV

DUHPDNLQJIXOOFRQWDFW

ZLWKWKHYHUWLFDODUPV

Stop

%ORFN

Vertical

$UP Stop

%ORFN

Vertical

$UP

7XUQ

FRXQWHU

FORFNZLVH

to lower

RXWERDUG

end of

platform

7RUDLVHWKHRXWERDUGHQGRI

SODWIRUPWXUQDGMXVWPHQW

VFUHZFORFNZLVH

7RORZHUWKHRXWERDUGHQG

RISODWIRUPWXUQDGMXVWPHQW

VFUHZFRXQWHUFORFNZLVH

1RWH%RWKDGMXVWPHQWVFUHZV

PXVWEHDGMXVWHGHTXDOO\

$SSO\/RFWLWH®WRDGMXVWPHQW

VFUHZVIROORZLQJDGMXVWPHQW

Page 8

Tower 3 (Alarm) Switch Adjustment

7KUHVKROG$ODUP6ZLWFK

3RVLWLRQSODWIRUPDWWKHIXOO\UDLVHG

ÁRRUOHYHOSRVLWLRQXVLQJWKHSHQ-

dant control.

3ODFHSUHVVXUHRQWKHWKUHVKROG

ZDUQLQJSODWHEDVHSODWH&RQ-

WLQXHDSSO\LQJSUHVVXUHWRWKUHVKROG

SODWHDQGWXUQVZLWFKDGMXVWPHQW

VFUHZFORFNZLVHXQWLODODUPVRXQGV

,IDODUPVRXQGVZKHQSUHVVXUHLV

ÀUVWDSSOLHGJRWR6WHS

&RQWLQXHDSSO\LQJSUHVVXUHWR

WKUHVKROGSODWHDQGVORZO\WXUQ

VZLWFKDGMXVWPHQWVFUHZFRXQ-

WHUFORFNZLVHXQWLOWKHDODUPVWRSV

VRXQGLQJ

Tower 4 (Fold) Switch Adjustment

Partial Fold Switch

3RVLWLRQSODWIRUPDWÝDQJOHXVLQJ

WKHPDQXDOKDQGSXPSRUSHQGDQW

control.

2. View the Tower 4 microswitch inside

WKHOLIWWRZHUVHH3KRWR%7XUQ

WKHVZLWFKDGMXVWPHQWVFUHZLQRU

RXWDVQHHGHGXQWLOWKHUDGLXVRIWKH

PLFURVZLWFKEODGHULGHVRQWKHDSH[

RIWKHDFWLYDWLRQSODWH

9HULI\SURSHUDGMXVWPHQW&ULWHULD

EHORZPXVWEHPHW

3URSHU$GMXVWPHQW&ULWHULD

$SSO\SUHVVXUHSXVKGRZQRQ

RXWERDUGHQGRISODWIRUPE\SUHVV-

LQJWKHKDQGSHQGDQW)2/'VZLWFK

7KHSODWIRUPVKRXOGQRWIROGVWRZ

ZLWKOLJKWSUHVVXUHDSSOLHG

:KHQIROGLQJIXOO\WKHSODWIRUP

VKRXOGVWRZWLJKWO\VQXJZLWKVWRZ

EORFNV

1RWH/HIWUHDUSXPSOLIW

GHSLFWHG5LJKWIURQWSXPS

lift is a mirrored image.

1RWH5HYLHZDGMXVWPHQW

SURFHGXUHVEHORZDQGDGMXVW

as needed only.

Tower 1 (Unfold) Switch Adjustment

Floor Position from Stow

3RVLWLRQSODWIRUPDWWKHIXOO\VWRZHG

SRVLWLRQXVLQJWKHPDQXDOKDQG

SXPSRUSHQGDQWFRQWURO

7XUQVZLWFKDGMXVWPHQWVFUHZFORFN-

ZLVHIXOOWXUQV

3UHVVSHQGDQW81)2/'VZLWFKFRQ-

WLQXHSUHVVLQJVZLWFKXQWLOSODWIRUP

VWRSVXQIROGLQJ

:KHQSODWIRUPVWRSVXQIROGLQJWXUQ

VZLWFKDGMXVWPHQWVFUHZFRXQ-

WHUFORFNZLVHZKLOHSUHVVLQJWKH

SHQGDQW81)2/'VZLWFK3ODWIRUP

SRVLWLRQZLOOFKDQJH5HSHDWDGMXVW-

PHQWXQWLOFULWHULDEHORZLVPHW

3URSHU$GMXVWPHQW&ULWHULD

%ULGJHSODWHVKRXOGMXVWUHVWRQ

WKUHVKROGSODWHEDVHSODWH

6KRXOGEHDQDSSUR[LPDWHß

FOHDUDQFHEHWZHHQRXWERDUGHQG

of the saddle and the lower parallel

DUP6HH3KRWR$

Tower 2 (Up) Switch Adjustment

Floor Position from Below Floor

/RZHUSODWIRUPDPLQLPXPRIß

EHORZÁRRUOHYHOSRVLWLRQXVLQJWKH

PDQXDOKDQGSXPSRUSHQGDQW

control.

7XUQVZLWFKDGMXVWPHQWVFUHZFRXQ-

WHUFORFNZLVHIXOOWXUQV

3UHVVSHQGDQW83VZLWFKFRQWLQXH

SUHVVLQJVZLWFKXQWLOSODWIRUPVWRSV

:KHQSODWIRUPVWRSVWXUQVZLWFK

DGMXVWPHQWVFUHZFORFNZLVHZKLOH

pressing the pendant UP switch.

3ODWIRUPSRVLWLRQZLOOFKDQJH$G-

MXVWSODWIRUPWRPHHWFULWHULDOLVWHG

IRU7RZHU6ZLWFK3URSHU$GMXVW-

PHQW&ULWHULD

5DGLXVRI7RZHU0LFUR-

VZLWFK%ODGHDFWLYDWHGE\

$SH[RI$FWLYDWLRQ3ODWH

ß

Tower Microswitch Adjustment

TOWER

32942

TOWER

32943 Figure B

TOWER

32942

TOWER

32943

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