BRAVILOR BONAMAT Sego Bedienungsanleitung

Original document by manufacturer

version 1.0

Technical manual - English

TECHNICAL MANUAL

Sego

Original document by manufacturer

version 1.0

No part of this document may be copied and/or published by means of printing, photocopying, microlming or by any other means whatsoever without the prior

written consent of the manufacturer. This also applies to the included drawings and/or diagrams.

The information in this document is based on data that was available at the time the design, the material characteristics and the operating methods were published,

meaning that this document is subject to change.

For this reason, the instructions are merely a guideline for the installation, maintenance and repair of the machine shown on the front cover.

This document applies to the standard version of this machine.

The manufacturer therefore declines all liability for any damage arising from specications that deviate from the standard version of the machine delivered to you.

This document has been compiled with the utmost care. However, the manufacturer cannot be held liable for any errors it contains or the consequences thereof.

Original document by manufacturer

version 1.0

Table of contents

1. Installation requirements .....................................................1

2. Spare parts replacement ......................................................2

2.1 Remove the door safety switch ................................................. 2

2.2 Remove the service panel ..................................................... 3

2.3 Remove the fan motor ........................................................ 4

2.4 Remove the fan housing....................................................... 5

2.5 Remove the grinding discs ..................................................... 5

2.6 Remove the grinder........................................................... 6

2.7 Remove the brewer motor..................................................... 7

2.8 Remove the mixer motor ...................................................... 8

2.9 Remove the canister motor .................................................... 9

2.10 Remove the fuse ............................................................. 9

2.11 Remove the mainboard ...................................................... 10

2.12 Remove the (optional) interface board ......................................... 10

2.13 Remove the inlet valve ....................................................... 10

2.14 Remove the boiler (parts)..................................................... 11

2.14.1 Reset the boiler thermostat ............................................... 11

2.14.2 Remove the thermostat................................................... 11

2.14.3 Remove the temperature sensor........................................... 11

2.14.4 Remove the hot water valve ............................................... 12

2.14.5 Remove the boiler ....................................................... 12

2.15Removethepumpoattank .................................................. 13

2.16 Remove the water selector ................................................... 13

2.17 Remove the pump set........................................................ 14

2.18 Remove the water counter.................................................... 14

3. Trouble shooting ........................................................... 15

3.1 Machine errors.............................................................. 15

3.2 Coin mechanism errors ...................................................... 16

3.3 Machine messages .......................................................... 17

3.4 Other problems ............................................................. 18

3.4.1 Coeerelated ........................................................... 18

3.4.2 Instant ingredients related ................................................ 18

3.4.3 Machine related ......................................................... 19

4. Special functions ........................................................... 20

4.1 Master PIN-code ............................................................ 20

4.2 Reset the counters........................................................... 20

4.3 Overridingtherstinstallprogram ............................................ 20

4.4 Overriding the start-up procedure of the machine ............................... 20

5. Recipes (ex-factory) ........................................................ 21

5.1 Standard beverages/recipes .................................................. 21

5.2 Premix beverages ........................................................... 22

6. Accessories ................................................................ 23

6.1 Raiser set................................................................... 23

6.2 Drainage set ................................................................ 26

6.3 Counter cut-out for raiser set ................................................. 28

1. Installation requirements

To enable a smooth and simple installation of the Sego please ensure the customer has the following

prepared:

• Ensure the electrical supply is situated within 1 meter of the machines proposed location.

• Ensure the power supply is correct for the ordered machine:

• Sego

» Standard : 1x 230V, 2190W, 13amp (or higher)

» North America : 1x 120V, 1440W, 12amp (or higher)

• Ensurethatthemachinetstheproposedlocation.

• Thewatersupplymustbecoldpotable(drinking)waterterminatinginashutovalvewithamale3/4”

connection. This must be within 1 meter of the machines proposed location.

• The water pressure must be between 1 - 10 bar.

NOTE:WaterpressuremustbemeasuredasstandingpressureAFTERanyttedwaterltration.

• The machine must be immediately available to the engineer within a reasonable distance of the proposed install

site.

What the engineer can do:

• Upon arrival the fully trained engineer will complete the following;

• Unpackthemachineandinspectfortransitdamage.

• Install the machine in the proposed location.

• Connect the power and water supply to the machine.

• Connectawaterltrationsystemifordered.

• Commission the machine and complete a function test ensuring full operation.

• Setthemachineuptoastandardrecipeifnopresetrecipehasbeenspeciedinadvance.

• Makeadjustmentstobeveragestasteandsize(basedonthepersononsitepresentedasthemanagement

representative).

• Setuptherecommendeddosageofthesolubleingredientofeachdrink.

• Checkifthewatervolumedosageiscorrect,ifnot,acalibrationmustbeperformed.

• Trainstaonmachinemaintenance,cleaningandoperation.

• Leave the area tidy .

►Always follow the local and national safety regulations and standards for electrical devices during installation.

►Read the safety book carefully. The safety book is provded with the machine or can be downloaded from the Bravilor

Bonamat site

Ingredients you may need:

• Ingredientsshouldbeselectedbasedontasteprolesandsiterequirements.

We do however provide the following direction:

» Roastedwholecoeebeans.

» Cacao and/or topping (or other soluble ingredient)*

*Onlyuseinstantingredientsthataresuitableforvendingmachines(containsaowingagent).

*Usetherecommendeddosageasindicatedonthepackaging.

►Always follow the local and national safety regulations and standards for electrical devices during installation.

►The contents of the safety booklet supplied with the machine must be known to both the installer and the customer.

►The operator instructions can be downloaded from the Bravilor Bonamat site.

2. Spare parts replacement

►Precautionary measures

» Alwaysunplugthemachinetoturnothepowerbeforeopeningit.

» Turnothewatertapanddisconnectthewatersupplyhose.

» The service area can have sharp edges, wear gloves and long sleeves.

» WhentheSegoisdrained,hotwatercomesoutofthedrainhose,thereforetakeprotectivemeasures.

Necessities:

• Philips screwdriver

• screwdrivers torx 10 and 15

• smalladjustablewrench

• open-enwrench/socketwrench:M3andM4

• curved nose pliers

• combination-pliers

Reassembly remarks:

• see the exploded views for the service part numbers

• see the electric diagram for the wiring connections

►The (cleaning) animations can be found on the Sego website.

These animations can also be found on our You-tube channel:

https://www.youtube.com/user/BravilorBonamatBV/playlists

Step1

• open the door

• remove the screw of the door lid A

• remove the lid of the door B

• remove the safety switch C

• disconnect the connector of the wiring

2.1 Remove the door safety switch

Step1

• open the door

• remove 1 screw from the chrome (coloured) outlet

cover A

• remove the chrome outlet cover B

• remove the wiring cover C

• disconnect the wiring

Step2

• hold the touch screen and remove the 4 screws Don

the inside of the door

• pull the service panel towards you E

►The service panel is delivered without software, you need to download the software yourself on an USB-stick from

our website.

• go to www.bravilor.com and log in with your login name and password

• select Sego machine

• downloadthesoftwareontheUSB-stick

• mount the new service panel

• inserttheUSB-stickwiththesoftwareinthemachine(USB-slotinthedoor)

• set the time and date

• entertheserialnumber(seeID−plate−02000******)

• thesoftwareisnowloadedfromtheUSB-stick(thismaytakeseveralminutes)

• the machine will start up with the installation program

• removetheUSB-stick

• run the complete installation program

• the machine is now ready for use again

2.2 Remove the service panel

Step3

• open the fan grid F

• remove the fan rotor G

Step1

• open the door and lid

• closethe“yellow”sliderofthecanisteroutlets A

• takeallthecanistersoutofthemachine B

• remove the condense reservoir of the mixing unit C

Step2

• remove 4 screws from the protective plate D

• remove the protected plate (service hatch) E

►The service area can have sharp edges, wear gloves

and long sleeves.

A A

Step4

• disconnect the connector through the service hatch

• lead the wiring with the connector through the

opening to the outside

• remove the fan motor H

2.3 Remove the fan motor

2.4 Remove the fan housing

Step1

• takeoutthecanistersasinStep1 of section2.3

Step2

• remove the protective plate/service hatch as in Step2

of section2.3

Step3

• open the fan grid A

• disconnect the connector through the service hatch

• remove the fan grid

• remove 2 screws from the fan housing B

• remove the fan housing C

2.5 Remove the grinding discs

Step3

• marktheposition Aofthebracketforthesetting

wheel

• remove 2 screws Bofthebracket

• removethebracket Cand the setting wheel D

• marktheadjustingwheelontop,forexampleinthe

middle of the grinder outlet E, so that the position is

known

Step4

• removetheadjustingwheel F

►Count the amount of rotations to open the grinder,

this for reassembling.

• remove the 3 screws Gof the upper grinding disc and

remove it

• remove the 3 screws Hof the lower grinding disc and

remove it

►Press and hold the drive belt slightly to hold the

grinding wheel in place, then loosen the screws.

►Use a vacuum cleaner to remove all existing coee beans.

►Wear gloves to protect your hands.

►Always replace both disks at the same time.

►When reassembling the machine, ensure that the grinding discs do not touch before switching on the machine.

Step1

• takeoutthecanistersasinStep1 of section2.3

Step2

• remove the protective plate/service hatch as in Step2 of section2.3

Step4

• disconnect the grinder wiring and ‘Hall sensors’ from

the mainboard C

Step5

• remove the wiring and the water hose Dfrom the

cable clip on the right side of the grinder

• remove the screw from the earth wire E

• remove the 4 screws Fofthegrinderbracket

►To makes it easier to reach all 4 screws you may

remove the CIRCO brewer, see section2.7 Step1

Step6

• removethebracketwithgrinder Gthrough the

service hatch

►Do not forget to connect the earth wire during

installation.

2.6 Remove the grinder

Step1

• takeoutthecanistersasinStep1 of section2.3

Step2

• remove the protective plate/service hatch as in Step2

of section2.3

Step3

• remove the 6 screws Aofthebackpanel

• removethebackpanel B

• disconnect the connector from the mainboard

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