Briggs & Stratton 21000 Series Installations- und Betriebshandbuch

FORM NO. 276183-8/05

PRINTED tN U.S.A.

Operating ntenance

Instructions

The Power That Works For You®

Model Series 21000, 21100 covered in this manual

www.briggsandstratton.com

Safety References

The safety alert symbol is used to identify safety

information about hazards that can result in personal

injury. A signal word (DANGER, WARNING, or

CAUTION) is used with the alert symbol to indicate the

likelihood and the potential severity of injury. In addition,

a hazard symbol may be used to represent the type of

hazard.

DANGER indicates a hazard which, if not

avoided, will result in death or serious

injury.

WARNING indicates a hazard which, if not

avoided, could result in death or serious

injury.

CAUTION indicates a hazard which, if not

avoided, might result in minor or moderate

injury.

CAUTION, when used without the alert

symbol, indicates a situation that could result

in damage to the engine.

[_ This manual contains safety

information to make you aware of

the hazards and risks associated with engines, and

how to avoid them. Because Briggs & Stratton does

not necessarily know what equipment this engine will

power, it is important that you read and understand

these instructions and the instructions for the

equipment this engine powers.

SYMBOLS ASSOCIATED

WITH THIS ENGINE:

[[_ ReadFire Manual

,_ Explosion _ Oil

_ Kickback _ Fuel

,,_,/tlI_,l_,,____,Hot Surface Fuel Shutoff

Toxic Fumes

Moving Parts

_$ Shock

'_ Primer

On Off

I",1 Choke

[_ Stop

WARNING

Briggs & Stratton does not approve or authorize the

use of these engines on 3-wheel All Terrain

Vehicles (ATVs), motor bikes, fun/recreational

go-karts, aircraft products or vehicles intended for

use in competitive events. Use of these engines in

such applications could result in property damage,

serious injury (including paralysis), or even death.

Table of Contents

Safety References ............................... 2

Features ....................................... 3

Safety .......................................... 4

Starting ........................................ 5

Stopping ........................................ 6

Troubleshooting ................................. 7

Oil ............................................. 8

Fuel .......................................... 10

Specifications and Emission Information ............ 11

Maintenance ................................ 12-14

Storage ....................................... 15

Service ........................................ 16

Warranty Information ............................ 17

, ,WARNING

The engine exhaust from this product contains

chemicals known to the State of California to cause

cancer, birth defects, or other reproductive harm.

CAUTION

This engine is shipped from Briggs & Stratton

without oil. If you start the engine without oil,

the engine will be damaged beyond repair and

will not be covered under warranty.

Features

1. Carburetor

2. Stop Switch location, if equipped/stop wires

3. Rope Handle

4. Fuel Fill

5. Air Cleaner

6. Choke

7. Spark Plug

8, Primer Bulb

9. Engine Identification

Model XXXXX Type XXXXXX Code

XXXXXXXX

10. Oil Fill/Dipstick

Safety

CAUTION

This engine is shipped from Briggs & Stratton

without oil. If you start the engine without oi!, the

engine wit! be damaged beyond repair and will

not be covered under warranty.

WARNING

WHEN ADDING FUEL

,,Turn engine OFF and let engine cool at least 2

minutes before removing gas cap.

,, Fill fuel tank outdoors or in well-ventilated area.

,, Do not overfill fuel tank.

,, Keep gasoline away from sparks, open flames,

pilot lights, heat, and other ignition sources.

,,Check fuel lines, tank, cap, and fittings

frequently for cracks or leaks. Replace if

necessary.

WHEN STARTING ENGINE

,, Make sure spark plug, muffler, fuel cap and air

cleaner are in place.

Do not crank engine with spark plug removed.

If fuel spills, wait until it evaporates before

starting engine.

,, If engine floods, set choke to OPEN/RUN

position, place throttle in FAST and crank until

engine starts.

WHEN OPERATING EQUIPMENT

Do not choke carburetor to stop engine.

WHEN TRANSPORTING EQUIPMENT

Transport with fuel tank EMPTY.

WHEN STORING GASOLINE OR EQUIP=

MENT WiTH FUEL iN TANK

Store away from furnaces, stoves, water

heaters or other appliances that have pilot light

or other ignition source because they can ignite

gasoline vapors.

WARNING

,, If there is natural or LP gas leakage in area, do

not start engine.

,, Do not use pressurized starting fluids because

vapors are flammable.

WARNING

When starting engine, pull cord slowly until

resistance is felt, then pull rapidly.

o Direct coupled equipment components such as,

but not limited to, blades, impellers, pulleys,

sprockets, etc., must be securely attached.

WARNING

o Operate equipment with guards in place.

,, Keep hands and feet away from rotating parts.

o Tie up long hair and remove jewelry.

o Do not wear loose-fitting clothing, dangling

drawstrings or items that could become caught.

WARNING

o Start and run engine outdoors.

Do not start or run engine in enclosed area,

even if doors or windows are open.

,Jl_lll/l&ltl_,

WARNING

Allow muffler, engine cylinder and fins to cool

before touching.

,, Remove accumulated debris from muffler area

and cylinder area.

o Install and maintain in working order a spark

arrester before using equipment on

forest-covered, grass-covered, brush-covered

unimproved land. The state of California

requires this (Section 4442 of the California

Public Resources Code). Other states may have

similar laws. Federal laws apply on federal land.

Starting

This engine is shipped WITHOUT oiI. See section on oil

for recommendations, capacity, and filling details.

Full Choke

Half Choke

Off Position

CAUTION

Operating engine at an excessive speed without

proper engine loading will cause damage. DO NOT

operate a string trimmer with a line shorter than

10" diameter for extended periods.

Choke Lever

Primer Bulb

1. Set unit on flat surface and push primer bulb 15

times FOR A NEW ENGINE. Push primer bulb 8

times for all future starts.

2. Move red choke lever to the FULL CHOKE

position.

3. Not all applications have a throttle. If the

equipment has this a throttle, squeeze throttle

trigger. Ifthe engine is still warm from a previous

start, do not squeeze throttle.

Typical

Trigger

4. Pull starter handle sharply until engine runs.

5. Wait a maximum of I0 seconds, then move choke

lever to HALF CHOKE position.

6. Run the engine at HALF CHOKE for 20 seconds

or until unit accelerates smoothly. Move choke to

OFF position.

7. Wait a minimum of 20 seconds, then release

throttle trigger.

WARNING

The manufacturer of the equipment on which

this engine is installed specifies top speed at

which the engine will be operated. DO NOT

EXCEED this speed.

Stopping

,_WARNING

Do not stop engine by moving choke control to

CHOKE. Backfire, fire or engine damage could

occur.

1. Depress stop switch located on the engine or

equipment to stop.

Need Assistance?

Go to www.briggsandstratton.corn or call 1-800-233-3723

Troubleshooting

Engine will not start

Out of fuel

• Prime engine

• if engine is cold, ensure choke is set

correctly.

• Add fuel

Engine flooded

• Set choke to FULL CHOKE position and

continue to pull starter handle.

Fouled spark plug/engine fails to

product spark

• Remove spark plug and clean it. Check

the spacing on the electrode and set the

gap to the correct dimension. See

Maintenance Section. if plug is damaged,

replace with a new spark plug.

• Ensure the spark plug is installed and

wire is connected.

CAUTION

This engine is shippedfrom Briggs & Stratton

without oil. If you startthe engine withoutoil, the

engine will be damaged beyond repair and will

not be covered under warranty.

,_ WARNING

• Ensure fuel cap is in place before

starting engine

o Turn engine OFF and let engine

cool at least 2 minutes before

removing fuel cap.

o Check fuel lines, tank, cap, and

fittings frequently for cracks or

leaks. Replace if necessary.

• Do not crank engine with spark plug

removed.

Engine is smoking or running rough

o There maybe slight oil accumulation in the

crankcase upon starting. This is normal.

otf excessive smoke or smoke is heavy,

ensure choke is in OFF CHOKE position.

o Check for fouled spark plug.

o Check air filter for debris.

CAUTION

If engine is tipped to transport equipment, to

remove debris, to drain oil, etc., keep the spark

plug side of engine up.

Oil

Capacity

Engine holds approximately 3 ounces (90 hi).

Change oil after first 4 hours of use.

Oil Recommendation

Use a high quality detergent oil classified "For

Service SF, SG, SH, SJ" or higher, such as Briggs &

Stratton SAE 30, Part Number 100091 (3.2oz) or

Briggs & Stratton Synthetic Oil, Part Number

100074.

Do not use special additives.

Choose a viscosity according to the table below.

SAE Viscosity Grades

**__ _

! ! ! !

o_ 2_ _ 2_ 3_ 4_ 6_ 8_ I_0

STARTING TEMPERATURE RANGE ANTICPATED BEFORE NEXT OIL CHANGE

CAUTION

Air cooledengines run hotterthan automotiveengines.

The use of non-syntheticmulti-viscosityoils (5W-30,

10W-30,etc.)in temperatures above40° F(4° O) wilt

resultin higherthan normaloil consumption.When using

a multi-viscosityoil, check oil level more frequently.

CAUTION

*Synthetic oil must be used when operatingengine

under40 F (4 O) or engine damagewi occur.

CAUTION

** Use ofSAE 30 eli below 50' F (10° O)will result in hard

starting and possible enginedamage due to inadequate

ubrication.

Adding Oil CAUTION

KEEP ENGINE LEVEL

Engine must be level, with oil fill facing up, to

check oil. If engine is not level, dipstick reading will

not be accurate. This will lead to possible over or

under filling causing damage to the engine.

o Check oil level before starting the engine.

= Check level daily, or after every eight (8) hours of

use.

o Keep oil level at FULL.

• DO NOT over fill. Use oil measure cup for filling.

• Add only half ounce to 1ounce of oil at a time.

1ounce __

0,5 OUnCe

I. Place engine level. Remove dipstick. Use the oil

measure cup to pour oil slowly into engine.

Do not over fill.

Oil Fill

2. Tighten dipstick down.

3. To check oil level, remove and wipe the dipstick

clean with cloth. Tighten dipstick down. Remove

and check oil level.

Dipstick

4. Verify FULL level of oil by presence of oil in hole

on dipstick, or by measure line.

Full ------_/

5. If needed, add only half ounce of oil at a time to

bring it to FULL. Re-check level.

Changing OH & Checking Level

Change oil after first 4 hours of use, then every 8 hours.

Change oil every 4 hours when operating the engine

under heavy load or in high temperatures.

WARNING

_ * Disconnect spark plugwire and keep it away

from spark plug.

1. Change oil while engine is OFF but still warm,

ensure fuel cap is tightened securely.

2. Remove dipstick and drain oil in direction shown.

3. Place engine level. Using oil measure cup pour oil

slowly adding half ounce at a time. Do not over

fill.

Note: Engine holds approximately 3 oz (90 ml).

4. To re-check oil level, remove dipstick and wipe

clean with cloth. Tighten dipstick down. Remove

and check oil level.

5. Replace dipstick tightly, and reconnect spark plug

wire before starting engine.

CAUTION

Used oi! is a hazardous waste product. Dispose

of used oil properly. Do not discard with

household waste. Check with your local

authorities, service center, or dealer for safe

disposal/recycling facilities.

Oil

Fill

Fuel

Type of Fuel to Use

Use clean, fresh, regular unleaded gasotine with a

minimum of 85 octane. Fresh fuel prevents gum

from forming in the fuel system or on essential

carburetor parts. Purchase fuel in quantity that can

be used within 30 days.

,, For engine protection use Briggs & Stratton

Gasoline Additive available from your Authorized

Briggs & Stratton Dealer.

,, Do not use gasoline which contains Methanol.

Do not mix oil with gasoline.

• This engine is certified to operate on gasoline.

Exhaust Emission Control System: EM (Engine

Modifications).

Adding Fuel

1. Turn engine OFF and let engine cool at least 2

minutes before removing gas cap.

2. Tilt engine at angle shown to properly fill fuel tank.

CAUTION

Some fuels, called oxygenated or reformulated

fuels, are fuels blended with alcohols or ethers.

Excessive amounts of these blends can

damage the fuel system or cause performance

problems. Ifany undesirable operating

symptoms occur, use gasoline with a lower

percentage of alcohol or ether.

Fuel Fill

3. Remove cap and add fuel until level is

approximately 1" below top of fuel tank neck. Be

careful not to over fill.

4. Replace cap before starting.

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