BriskHeat TB4000 Bedienungsanleitung

Read and understand this material before operating or

servicing these heating tapes. Failure to understand

how to safely operate these heaters could result in an

accident causing serious injury or death. These heaters

should only be operated by qualified personnel.

TB4000 Temperature

Controller

Instruction Manual

TB4000 Bulb and Capillary

Temperature Controller

Table of Contents

Introduction ...............................................................................................2

Safety Alert Symbol ..................................................................................2

Important Safety Instructions ....................................................................3

Installation Instructions .............................................................................4

Operating Instructions...............................................................................6

Troubleshooting Guide..............................................................................7

Warranty Information ................................................................................7

INTRODUCTION

BriskHeat® TB4000 bulb and capillary

temperature controllers are designed

for general purpose use in outdoor or

indoor environments to control tem-

peratures on applications requiring

automatic control.

SAVE THESE INSTRUCTIONS!

Additional copies of this manual are

available upon request

SAFETY ALERT SYMBOL

The symbol above is used to call your

attention to instructions concerning

your personal safety. It points out

important safety precautions. It means

“ATTENTION! Become Alert! Your

Personal Safety is involved!” Read the

message that follows and be alert to

the possibility of personal injury or

death.

Immediate hazards which WILL result in

severe personal injury or death

Hazards or unsafe practices which COULD

result in severe personal injury or death

Hazards or unsafe practices which COULD

result in minor personal injury or property

damage

TB4000 Bulb and Capillary

Temperature Controller

 Inspect all components before use.

 Do not repair damaged or faulty

controller

 Do not crush or apply severe physical

stress on any component of system,

including cord assembly.

 Do not use controller and heater if any

component is damaged.

Failure to observe these warnings may result in

personal injury or damage to the heater.

IMPORTANT SAFETY INSTRUCTIONS

 Do not immerse or spray any component

of the control system with liquid.

 Keep volatile or combustible material away

from controller when in use.

 Keep sharp metal objects away from

heater.

 Use controller only ordinary (non-

hazardous) locations

Failure to observe these warnings may result in

electric shock, risk of fire, and personal injury.

End User Must Comply to the Following:

 Only qualified personnel are allowed to

connect electrical wiring.

 All electrical wiring must follow local

electrical codes and highly recommend

following NEC Article 427.

 Final installation / wiring is to be inspected

by the authority who has jurisdiction in the

area that the heater and temperature

controller is installed.

 The end-user is responsible for providing

a suitable disconnecting device.

 The end-user is responsible for providing

suitable electrical protection device. It is

highly recommended that a ground fault

circuit breaker is used.

Failure to observe these warnings may result in

personal injury or damage to the heater.

A person who has not read and understood all

operating instructions is not qualified to operate

this product.

TB4000 Bulb and Capillary

Temperature Controller

Sensor Location:

Position and attach bulb temperature sensor directly on top of the heater or

touching the edge of the heater while also contacting the surface being heated.

Temperature sensing bulb must be in close proximity of heater for accurate

temperature control and to prevent over-heating. Use appropriate

temperature- rated adhesive tape to attach bulb or for large tanks and vessels

use a bulb bracket (available from BriskHeat®). If you have questions

concerning your application please contact your local distributor or BriskHeat®

at 1-800-848-7673 (U.S. & Canada), 1-614-294-3376 (World wide), or

[email protected].

Electrical Connections:

Holes for conduit and fittings may be made using a standard hole saw. Take

care to avoid damaging components when making holes.

Heater Connections:

Connect heater wires to the proper terminals. Proper over-current protection

should be located in the supply lines. Contact your local distributor or

BriskHeat® at 1-800-848-7673 (U.S. & Canada), 1-614-294-3376 (World wide),

or [email protected] for additional assistance.

Alarm Connections (If applicable):

On all models with the alarm feature, the loose wire must be connected to the

proper terminal on the terminal block for the light to function in the proper

manner. Refer to the electrical diagram on the next page.

On some models, a transformer may be supplied or retrofitted to avoid running

a second alarm supply. Consult the factory for assistance with your specific

installation/application.

DO NOT BEND, KINK, OR CRIMP THE BULB

AND CAPILLARY - This will cause loss of

calibration and might render the controller

inoperative. All warranties will be void if bulb or

capillary is damaged.

INSTALLATION INSTRUCTIONS

Mounting:

The enclosure should be mounted in a suitable location. Be sure that the bulb

will reach the desired sensing area. The mounting holes can be turned to aid

in installation if necessary.

TB4000 Bulb and Capillary

Temperature Controller

Alarm Connection Wiring Diagram

TB4000 Bulb and Capillary

Temperature Controller

Read and understand this entire manual before

operating this controller.

OPERATING INSTRUCTIONS

Controller Operation:

Set the dial for the desired temperature to be maintained. If the sensed

temperature is below the set-point, power is applied to the heater and the

indicator light next to the set-point dial is illuminated. After the set-point

temperature is reached, the indicator light next to the set-point dial shuts off and

heater power is removed. The control cycles as necessary to maintain the

desired temperature.

Alarm Operation:

The alarm may be used as a high or low alarm, depending on the connections

used.

In the high temperature alarm mode, the alarm light illuminates and the external

device (if applicable) operates when the sensed temperature is above the alarm

point.

NOTE: To verify alarm operation, turn the alarm point dial to a setting lower

than the sensed temperature. Validate the alarm light illuminates. Return dial

to the desired alarm point to continue operation.

In the low temperature alarm mode, the alarm light illuminates and the external

device (if applicable) operates when the sensed temperature is below the alarm

point.

NOTE: To verify alarm operation, turn the alarm point dial to a setting greater

than the sensed temperature. Validate the alarm light illuminates. Return dial

to the desired alarm point to continue operation.

TB4000 Bulb and Capillary

Temperature Controller

TROUBLESHOOTING GUIDE

Please read this guide prior to contacting BriskHeat®. This guide is designed

to answer the most commonly asked questions. If you are unable to identify

the problem or need additional assistance, please contact your local distributor

or BriskHeat at 1-800-848-7673 (U.S. & Canada), 1-614-294-3376 (World

wide), or [email protected].

PROBLEM SOLUTION(S)

Heater does not warm up Check set-point

Verify heater is connected to proper voltage

Check power source: Using a voltmeter, test the power

source and assure correct voltage is present

Check to see if there is a resistance reading (not an open

circuit) in heater using an ohm meter

Heater does not turn off Check set-point

Ensure correct bulb placement

Check bulb and capillary for any holes or kinks

Heater will not reach

desired temperature

Check set-point

Ensure correct bulb placement

Power source circuit

breaker trips

Validate that the circuit breaker is capable of handling the

amperage requirement of heater(s)

Examine system for any damage

Warranty Information

BriskHeat® warrants to the original purchaser for the period of eighteen (18)

months from date of shipment or twelve (12) months from date of installation,

whichever comes first. Contact factory at 1-800-848-7673 (U.S. & Canada) or

1-614-294-3376 (World wide) for complete details.

TB4000 Bulb and Capillary

Temperature Controller

1055 Gibbard Ave, Columbus, OH 43201

Toll Free: 800-848-7673

Phone: 614-294-3376

Fax: 614-294-3807

Email: [email protected]

PN: 40479 Rev D

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