Brivis ZonePlus B061006 Benutzerhandbuch

Brivis ZonePlus

Installer’s Manual

PLEASE READ THESE INSTRUCTIONS CAREFULLY BEFORE INSTALLING THIS PRODUCT

Brivis ZonePlus 4-Zone Control Kit

Scope

This manual is intended to be used as a guide to the design,

installation and commissioning of Brivis ZonePlus, a Zoning Control

System for Brivis Ducted Heating and Cooling equipment. For the

installation of Brivis Heating and Integrated Cooling products

please refer to the equipment Installer Manuals. This manual is

based on Australian Standards - for all other applications, please refer to

relevant local codes and regulations.

Any deviations from these instructions may, at the discretion of Brivis,

void the warranty. As a result, the customer and/or installer may be

charged a fee for non-product warranty related call outs. Also, note

that failure to comply with these instructions may preclude Brivis from

being able to service the product.

Terminology:

Shall: Indicates a mandatory requirement of this manual.

Should: Indicates a recommended requirement of this manual.

Disclaimer

IMPORTANT NOTICE: This document is a guide only. Laws, regulations and industry

standards can vary between States and Territories. Accordingly, this guide must be read in

conjunction with, and subject to, all laws, regulations and industry standards applicable in the

State or Territory in which the products are installed. You must ensure that the installation of

the products will comply with those laws, regulations and standards, and that the

products recommended to customers are fit for the purpose for which they are intended.

Specifications subject to change without notice.

Table 1: Contents of ZonePlus Kit - Brivis Part No. B061006

Brivis Part No. Description Qty

B022890 NC-6 Networker 1

B024891 NT-1 Remote Temperature

Sensor 3

B061016 ZonePlus Installer’s Manual 1

B061017 ZonePlus Owner’s Manual 1

Optional Brivis Accessories (not supplied)

B024892 N-PM1 Power Module

B023178 516 Zone Module

Refer to Table 2 (p.6) – System Configuration &

Accessory Summary for more information

Inspect the product to ensure it matches your order. In the

event of damage or incorrect delivery, notify supplier

immediately. Brivis accepts no responsibility for

installation of damaged or incorrect product.

Please read these installation instructions before

undertaking the installation process.

Note:

Zone Dampers are not supplied.

Table of Contents

SCOPE...................................................................................... i

APPLICATION............................................................................. 4

1.0 INTRODUCTION................................................................. 4

2.0 ZONE CONTROL SYSTEM ................................................ 4

3.0 DESIGNING THE COMFORT SYSTEM ............................. 5

4.0 GENERAL INSTALLATION CONSIDERATIONS ................ 6

5.0 INSTALLATION................................................................... 7

5.1 Locating Sensors ................................................................ 7

5.2 NC-6 and NT-1 Interconnecting Wiring ............................... 7

5.3 NC-6 Controller Installation................................................. 7

5.4 NT-1 Remote Temperature Sensor Installation................... 8

5.5 Brivis 516 Zone Module Installation .................................... 9

5.6 Brivis N-PM1 Power Module Installation ............................. 9

5.7 Heater Thermistor Installation............................................. 10

5.8 Brivis Evaporative Cooling .................................................. 10

5.9 Zone Dampers .................................................................... 10

6.0 CONFIGURATION AND PARAMETER SETTINGS ............ 11

6.1 Standard ZonePlus (1x NC-6 and 3x NT-1) ........................ 11

6.1.1 Setting NT-1 Sensor Identification ................................... 12

6.2 ZonePlus with Multiple NC-6 and NT-1 Sensors................. 12

6.2.2 ZonePlus with all NC-6 Controllers .................................. 13

6.3 Installer Parameters............................................................ 14

6.4 Setting NC-6 Master Controller Parameters .................... 14

6.4.1 Single or Multi Temperature Set Point.......................... 14

6.4.2 Common Zone..............................................................15

6.4.3 Refrigerated Cooling Constant Zone ............................15

6.4.4 Zone Configuration.......................................................15

6.4.5 Airflow Setting and Balancing.......................................16

6.4.6 Fan Scaling - HEATING ...............................................17

6.4.7 Fan Scaling - Refrigerated COOLING ..........................17

6.5 Quick Start Guide ............................................................18

7.0 SYSTEM HAND OVER ...................................................18

7.1 SETTING THE TIME & DAY ............................................18

7.2 System Operation............................................................19

7.3 Product and Warranty Registration .................................19

7.4 Service Notification Message ..........................................19

7.5 ZonePlus Commissioning Information ............................. 19

8.0 TROUBLE SHOOTING GUIDE........................................19

9.0 APPENDIX ......................................................................21

Table 8: – Master Controller Parameters ...............................22

Table 8: – Master Controller Parameters Cont’d ....................23

Table 9: – Home Owner System Information..........................24

Sample System Configuration Diagrams................................25

Table 10: Sample Circuit Diagrams Reference ...................... 25

Definitions

Zone

One room or a group of rooms, normally selected on the basis of usage

or that have similar heating or cooling needs.

Controlled Zone

A zone that is separately controlled by its own zone sensor and zone

damper. There are as many zone sensors in the home comfort system

as there are Controlled Zones.

Common Zone

A zone that is not separately controlled by its own sensor and zone

damper. It operates whenever heating or air conditioning is on.

Constant Zone

A predetermined zone, typically the largest and containing the return air,

is designated the Constant Zone and functions as a Common Zone

only during refrigerated cooling mode to ensure the minimum cooling

airflow requirements are met. The system minimum cooling airflow is

designated as 75% of the maximum system cooling airflowsetting.

Multi Temperature Set Point (MTSP) ZonePlus System

The zone temperature set point can be set independently across all

Networkers and/or Temperature Sensors.

Single Temperature Set Point (STSP) ZonePlus System

The zone temperature set point is the same across all Networkers and/or

Temperature Sensors.

Fan Scaling

Brivis ZonePlus allows the system fan speed for each zone to

be individually set. HEATING and COOLING fan speeds can

both be set in the range of 1 – 16 (Min – Max).

Brivis NC-6 Networker Controller

Primary user interface with LCD display. Where multiple NC-6s are

installed, the “Master” Networker Controller can be identified by the

word “Clock” displayed adjacent to Key “5” when system is OFF. The

Master has default sensor identification “n01”.

Brivis NT-1 Remote Temperature Sensor

Zone temperature sensor with LED that blinks during communication

with Master NC-6. Default NT-1 sensor identification is “n02”.

Additional NC-6 Networkers can be used in place of up to 3x NT-1

sensors.

Sensor

Both the NC-6 and NT-1 function as zone (room) temperature sensors

– in this context, the word “sensor” in this manual can apply to both.

Adaptive Zoning (non-ZonePlus Control System)

One Brivis Networker Controller with zones, the ON and OFF times of

which are controlled by the Networker.

The minimum and maximum HEATING fan speeds are set during

commissioning and this range is divided into equal segments depending

upon the number of zones. Only maximum REFRIGERATED

COOLING fan speed can be set and isfixed during operation.

Adaptive Zoning is not covered in this manual. Please refer to the

Brivis StarPro Heater Installer Manual for more information.

Diagram 1a. NC-6 Networker – Key Functions

* Active

with MTSP systems only

** Active with STSP systems only

Mode

(Heating / Cooling)

Advance Period

Auto Program

or Manual

On / Off

Zone Key*

Mode

Selected

Zone Selected*

Set Temperature Room (zone) Temperature

Rotary Dial

Select

Set Temp

Marker

Fan

Symbol

Day

Auto Program

or Manual

Digital

Clock

Zone Keys**

Flame

Symbol

Diagram 1b. NC-6 and NT-1 – Physical Characteristics

Item

Description

1 Slot for wall mounting screw

2 Front face retaining clip

3 Slot for 2-wire bus cable

4 2-wire bus terminal block (TW1 & TW2)

5 NT-1 Sensor LED

Application

ZonePlus may be used on the following Brivis Ducted

Systems:

•Brivis StarPro Ducted Gas Heaters produced after 20 May 2013

(serial number greater than 995000)

•Brivis Dual Comfort Systems (Brivis StarPro Heaters and ICE

Refrigerated Cooling)

•Brivis StarPro Ducted Gas Heaters and Brivis Evaporative Cooling

•Zoning is not available during Evaporative Cooling mode

•The NC-6 Master Controller, or any other ZonePlus NC-6,

where fitted, will operate a Brivis Evaporative cooler with all

normal features and functionality

1.0 INTRODUCTION

Brivis ZonePlus brings the possibility of total comfort control to occupants

by providing the precise amount of heating or cooling into each space, or

zone, within a home.

A zoning system is a heating and/or cooling control system that

maintains each zone at a predetermined temperature set point.

ZonePlus can control up to four independent zones.

Brivis ZonePlus design objectives are to:

•direct conditioned air based on the individual needs of each zone

•keep the sound produced by the system low enough that occupants

do not find it objectionable

•seamlessly interface with and protect the Brivis heating and cooling

climate system

•maintain the minimum airflow necessary to keep the heating and

cooling equipment running efficiently

2.0 ZONE CONTROL SYSTEM

It’s important to keep in mind what a zoned system can and cannot do.

A zone control system is only part of a complete heating and cooling

system. A properly selected heating and/or cooling system has a

defined heating and cooling capacity, so it is important to specify the

system’s capabilities. In particular, how many zones can be operated

individually or simultaneously in both heating or cooling modes at specific

design conditions.

When designing a zoned home comfort system, there are two

primary considerations, dependent on the needs and

requirements of the home owners.

1. system designed primarily for energy savings – used

primarily to shut off unoccupied zones

2. system designed primarily for comfort – used primarily to

control temperatures in diverse zones

Both applications can be either Multi Temperature Set Point or

Single Temperature Set Point.

Note:

ZonePlus systems should only be installed by

authorised Brivis Dealers who have successfully completed

the Brivis ZonePlus Training Module.

Note:

All system configuration and parameter settings shall be

recorded in the Appendix (Table 7 & Table 8) of this manual

and retained by home owner for future reference.

•Multi-Temperature Set Point systems can have up to four

controlled zones where each zone has independent

temperature set points. We do not recommend the use of a

Common Zone in these applications

•Single Temperature Set Point systems can have up to four

controlled zones where each zone has the same temperature

set point. An optional Common Zone is recommended for this

type of application

A zoning system reduces the effective size of the air

distribution system as dampers open and close to meet the

needs of the zones. The aim is to ensure that the distribution

system does not become so small that the reduction in airflow

causes one or more of the following problems:

•excessive air, noise or drafts

•the equipment shuts down because predetermined limits are

exceeded

•the life of the equipment is reduced through stress-related excess

temperatures or cycling

3.0 DESIGNING THE COMFORT SYSTEM

Objective: to maintain a minimum airflow through the system when only

one zone requires conditioning, yet still provide sufficient airflow when all

design zones require conditioning, for both heating and cooling modes.

Multi Temperature Set Point - Design Framework:

•Each zone has independent temperature set points

•In Heating mode there is no requirement for a Constant Zone

•In Refrigerated Cooling mode we recommend you nominate your

largest zone as the Constant Zone (typically default value Zone A -

“ID93:1”) to satisfy the system’s minimum air quantity requirement.

Usually this is the zone which incorporates the return air grille

•A Common Zone is not recommended as MTSP ZonePlus offers

optimum independent zone temperature control

Single Temperature Set Point - Design Framework:

•Each zone has the same temperature set point

•The design guidelines allow for the inclusion of a Common Zone

Step by step tasks:

1. Assign Zones

a. Determine, in consultation with the homeowner, whether the system

is to be designed primarily for comfort or energy savings

b. Assign the zones and determine how many zones are to operate

simultaneously, for both heating and cooling modes

c. Determine whether the system is to be Single Temperature Set Point

or Multi Temperature Set point

d. Complete the Home Owner Comfort Schedule (in the ZonePlus

Owner’s Manual) to ensure that the installed system will meet the

home owner requirements

2. Size the equipment

a. Determine Design Conditions; i.e. Indoor Control Temperatures at

Ambient Design Temperatures

b. Calculate peak heating and cooling load estimates for each zone (e.g.

Brivis SuperSizeGuide)

c. Calculate cooling BLOCK LOAD (maximum simultaneous load)

d. Satisfy both kW and AIRFLOW capacity requirements for both

heating and cooling modes

3. Ductwork & Fittings

Size ductwork and fittings in accordance with good industry

practice; e.g. Australian Standard HB276 which prescribes

ductwork and diffusion equipment selection parameters. Do

not undersize ductwork and fittings. Ensure recommended

system minimum airflow requirements are met for both heating

and cooling modes.

4.0 GENERAL INSTALLATION

CONSIDERATIONS

•The system design requirements would have been determined in

consultation with the home owner to correctly specify the

configuration and capabilities of the ZonePlus comfort control system

•Ensure all power to all equipment and controls are off prior to

connecting

•Ensure that all electrical connections are tight and secure. Install in

accordance with these instructions and your local laws, regulations

and standards

•Use only twin-core, ‘figure 8’ – 0.75mm² cable for 2-wire bus

communications with less than 100m in total length

•Ensure that the 2-wire bus cable is routed in a protected and safe

manner, away from mains power cabling

•For additional product information refer to the Brivis product’s specific

Installer Manual

Varying Brivis StarPro heaters have different on-board

capabilities. See Table 2 for details of zone combinations

and accessory requirements.

Table 2: System Configuration & Accessory Summary

Note: Unless otherwise specified, all instructions regarding ‘cooling’

relate to Brivs ICE Refrigerated Add-On Systems.

5.0 INSTALLATION

5.1 Locating Sensors

For proper operation, each sensor must accurately monitor the

temperature within its zone.

Guidelines:

Sensor should be mounted:

•Approximately 1.5m above floor level (ensure hole into wall cavity is

properly sealed)

•Closeto the centre of the zone on an internal wall

•On a section of wall that does not contain pipes, electrical wires,

antenna cables or ductwork

Sensor should NOT be mounted:

•Where it is exposed to direct sunlight or other heat sources which

may cause a false reading

•Near or in the path of supply air outlets or return air grilles

•On outside walls, near windows or doors leading to outside

•In areas with poor air circulation such as recesses or behind doors

5.2 NC-6 and NT-1 Interconnecting Wiring

Below is the recommended method of parallel inter-connection.

It is possible to interconnect via this method in any

configuration, i.e. Zone A D, Zone D B and Zone B C.

5.3 NC-6 Controller Installation

The NC-6 Master Controller contains the primary user interface

and should be located in a position that enables convenient

user access, typically in Zone A.

1. Backing Plate Removal

•Unclip the backing plate from the user interface by

disengaging the right and left clip. Separate once this is

achieved

NC-6, Brivis Part No: B022890

Right

Clip

Left

Clip

brivis

Diagram 2.

Note: Do not install the wiring with the power turned on, as this may

cause the fuse to blow on the Heater Control Board.

Diagram 2. Standard 4-Zone System Sensor Wiring

NC-6

MASTER

ZONE A

TW1

TW2

TW1

TW2

TW1

TW2

NT-1

SENSOR

ZONE D

TW1

TW2

NT-1

SENSOR

ZONE C

TW1

TW2

TW1

TW2

NT-1

SENSOR

ZONE B

TW1

TW2

TW1

TW2

HEATER

CONTROL

BOARD

TW1

TW2

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