Broadcast Tools BOR-4 Bedienungsanleitung

Installation and Operation Manual

Due to the dynamic nature of product design, the information contained in this

document is subject to change without notice. Broadcast Tools, Inc., assumes no

responsibility for errors and/or omissions contained in this document. Revisions

of this information or new editions may be issued to incorporate such changes.

Broadcast Tools® is a registered trademark of Broadcast Tools, Inc.

No part of this document may be reproduced or distributed without permission.

Visit www.broadcasttools.com for important product update information.

Firmware version 1.15 and above

Manual Update: 2/10/2004

BOR-4

Box O’Relays 4

INC

e-mail: [email protected] voice: 360.854.9559 fax: 866.783.1742

BOR-4 Installation and Operation Manual

Table of Contents

Section Title Page #

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Who to Contact for Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Rear Panel Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Component Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Mode Terminology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Relay 1 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Relay 2 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Relay 3 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Relay 4 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

CONTENTS

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BOR-4 Installation and Operation Manual

INTRODUCTION

Thank you for your purchase of a Broadcast Tools® BOR-4, Box O’ Relays

(referred to as the BOR-4 throughout this manual). We’re confident that this prod-

uct will give you many years of dependable service. This manual is intended to give

you all the information needed to install and operate the Broadcast Tools® BOR-4,

Box O’ Relays.

SAFETY INFORMATION

Only qualified personnel should install Broadcast Tools® products. Incorrect or

inappropriate use and/or installation could result in a hazardous condition.

WHO TO CONTACT FOR HELP

If you have any questions regarding your product or you need assistance, please con-

tact your distributor from whom you purchased this equipment.

If you would like more information about Broadcast Tools® products, you may

reach us at:

Broadcast Tools, Inc.

131 State Street

Sedro-Woolley, WA 98284 USA

Voice: 360 . 854 . 9559

Fax: 866 . 783 . 1742

Internet Home Page: www.broadcasttools.com

E-mail: [email protected]

THANK YOU FOR CHOOSING

BROADCAST TOOLS® BRAND PRODUCTS!

CAUTION!

Broadcast Tools®

Products, as with any

electronic device, can

fail without warning.

Do not use this product

in applications where a

life threatening condition

could result due to failure.

NOTE:

This manual should be

read thoroughly before

installation and operation.

WEBSITE:

Visit our web site for

product updates and

additional information

Broadcast Tools is a Veteran Owned Business

Designed, Assembled and Supported in WA State, USA

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BOR-4 Installation and Operation Manual

DESCRIPTION

PRODUCT DESCRIPTION

The BOR-4 provides four independent 2PDT relay interfaces with two optically iso-

lated or 5-volt TTL/CMOS compatible inputs. Other unique features of the BOR-4

are the Programmable logic and pulse stretching (delays) from 500 ms (1/2 second)

to 108 minutes. The BOR-4 is equipped with a single small profile aluminum chas-

sis.

Features:

• Each 2PDT relay maybe configured with two independent 5 to 28 vdc

optically isolated or 5 volt TTL/CMOS compatible inputs

• Logic functions include, sustained, toggle, set-reset (flip-flop), dual alter-

nate action or failing/rising edge pulse

• Telephone line ring detection on relay 1

• The pulse stretcher or time delay may be user programmed from 500 ms (1/2

second) to 108 minutes

• All user programming is done with selection jumpers

APPLICATIONS

• Convert differing logic levels to 2PDT contact closures

• Time delay relays

• Pulse stretcher

• Sustained contact to pulse converters

• Rising and/or falling edge pulse converters

• Latching (flip-flop) relays

• Toggle action relays

• Dual alternate action relays

REAR PANEL DESCRIPTION

The rear panel contains screw terminals for all connections. Power LED and relay

status LED’s.

Power:

Connect the 2.1mm barrel type power connector into the unit and the 9vac, 500 ma

wall transformer into a 120 Vac 50-60 Hz power source. The rear panel green power

LED indicates when power is applied to the unit. (220 Vac 50-60 Hz wall trans-

former OPTIONAL)

WEBSITE:

Visit our web site for

product updates and

additional information

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BOR-4 Installation and Operation Manual

DESCRIPTION

Component Options:

We provide pads for a NO momentary switch (SW2). This optional switch is con-

nected to input one of K1.

Pads are provided to install an optional sonolert (S1). The sonolert is connected to

K1 via the enable jumper JP13. 5 volts DC is provided for this option.

MODE TERMINOLOGY

Mode 0: Toggle – A low going pulse on input 1 latches the relay, while a

second low going pulse on input 1 releases the relay.

Note: Input 2 must be kept high in order for this operation to work.

Mode 0: Sustained – A sustained low on input 2 will keep the relay closed,

releasing the input, releases the relay.

Note: Input 1 must be kept high in order for this operation to work.

Mode 1: Alternate Action 1 – A sustained low on input 1 causes NO relay

operation. By releasing input 1, the relay will pulse for the

duration configured in the timing description.

Note: Input 2 must be kept high in order for this operation to work.

Alternate Action 2 – A sustained low on input 2 will, pulse the relay

as on the falling edge configured in the timing description. By

releasing input 2, the relay will once again be pulsed for the same

timing duration.

Note: Input 1 must be kept high in order for this operation to work.

Mode 2: Pulse 1 – A falling edge pulse on input 1 generates a relay pulse as

configured in the timing description.

Note: Input 2 must be kept high in order for this operation to work.

Pulse 2 – A rising edge pulse on input 2 generates a pulse as

configured in the timing description.

Note: Input 1 must be kept high in order for this operation to work.

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BOR-4 Installation and Operation Manual

DESCRIPTION

Mode 3: Set/Reset (Flip/Flop) – A low going pulse on input 1 (set) latches the

relay. A low going pulse on input 2 (reset) unlatches the relay.

Note: The state is stored in non-volatile memory during power failures in

mode 3 only.

Note: All inputs must be equal to or greater than 100ms in duration.

Note: The 5-vdc TTL/CMOS compatible inputs are configured as a divider.

A low input must be between 0 and + .6vdc, while a high must be between

+ 4.00 and + 5.00 vdc. This should help in noisy (RF, etc) environments.

WEBSITE:

Visit our web site for

product updates and

additional information

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BOR-4 Installation and Operation Manual

DESCRIPTION

RELAY 1 CONFIGURATION

K1 Timing Description:

The “PGM” header JP-3 is used to configure the timing duration. To reset the fac-

tory default pulse timing duration of 500ms, short the “PGM” jumper for less than

1 second.

User defined timing may be programmed by shorting the “PGM” jumper for the

duration of the desired pulse length. The “K 1” LED will blink ON to denote you

are in the Programming mode and turn off when you are finished.

The minimum timing duration is 500 ms (1/2 second) with a maximum timing dura-

tion of 108 minutes.

Function TB-1 TB-1 J1 J1 J2 JP1

Optically Isolated

Dry Contacts

Pin 1, Cathode

of Opto-Isolator

Pin 2, Ground 1 & 2 3 & 4 2 & 3 ON

Optically Isolated

Wet Contacts

Pin 1, Cathode

of the Opto-

Isolator

Pin 2, Anode of

the Opto-Isolator

2&3 N/C 2&3 ON

TTL/CMOS

compatible

5 volt logic

Pin 1, Logic

input with pull-

Pin 2, Ground 1 & 2 3 & 4 1 & 2 ON

Function TB-1 TB-1 J3 J3 J4 JP1

Optically Isolated

Dry Contacts

Pin 3, Cathode

of Opto-Isolator

Pin 4, Ground 1 & 2 3 & 4 2 & 3 ON

Optically Isolated

Wet Contacts

Pin 3, Cathode

of the Opto-

Isolator

Pin 4, Anode of

the Opto-Isolator

2&3 N/C 2&3 ON

TTL/CMOS

compatible

5 volt logic

Pin 3, Logic

input with pull-

Pin 4, Ground 1 & 2 3 & 4 1 & 2 ON

Telephone line

Ring detector

Pin 3, TIP

Sustained,

Mode 0, only

Pin 4, RING

Sustained,

Mode 0, only

2&3 N/C 2&3 OFF

Function

Description

Mode Input Terminal

Numbers

SW1A-1 SW1A-2

Toggle 0 TB-1/1&2Only ON ON

Sustained 0 – (TELCO) TB-1/3&4Only ON ON

Alternate Action 1 1 TB-1/1&2Only ON OFF

Alternate Action 2 1 TB-1/3&4Only ON OFF

Pulse 1 2 TB-1/1&2Only OFF ON

Pulse 2 2 TB-1/3&4Only OFF ON

Set (flip-flop) 3 TB-1/1&2Only OFF OFF

Reset (flip-flop) 3 TB-1/3&4Only OFF OFF

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BOR-4 Installation and Operation Manual

DESCRIPTION

RELAY 2 CONFIGURATION

Function

TB-2

Optically isolated

Dry Contacts

Pin 1, Cathode of

Opto-Isolator

Pin 2, Ground 1 & 2 3 & 4 2 & 3

Optically isolated

Wet Contacts

Pin 1, Cathode of

the Opto-Isolator

Pin 2, Anode of

the Opto-

Isolator

2 & 3 N/C 2 & 3

TTL/CMOS

compatible

5 volt logic

Pin 1, Logic input

with pull-up

Pin 2, Ground 1 & 2 3 & 4 1 & 2

Function

TB-2

Optically isolated

Dry Contacts

Pin 3, Cathode of

Opto-Isolator

Pin 4, Ground 1 & 2 3 & 4 2 & 3

Optically isolated

Wet Contacts

Pin 3, Cathode of

the Opto-Isolator

Pin 4, Anode of

the Opto-

Isolator

2 & 3 N/C 2 & 3

TTL/CMOS

compatible

5 volt logic

Pin 3, Logic input

with pull-up

Pin 4, Ground 1 & 2 3 & 4 1 & 2

Function

Description

Mode

Input Terminal

Numbers

SW3A-1

SW3A-2

Toggle 0TB-2 / 1 & 2 Only ON ON

Sustained

TB-2 / 3 & 4 Only

Alternate Action 1 1TB-2 / 1 & 2 Only ON OFF

Alternate Action 2

TB-2 / 3 & 4 Only

OFF

Pulse 1 2TB-2 / 1 & 2 Only OFF ON

Pulse 2

TB-2 / 3 & 4 Only

OFF

Set (flip-flop) 3TB-2 / 1 & 2 Only OFF OFF

Reset (flip-flop)

TB-2 / 3 & 4 Only

OFF

K2 Timing Description:

The “PGM” header JP-6 is used to configure the timing duration. To reset the factory default pulse timing dura-

tion of 500ms, short the “PGM” jumper for less than 1 second.

User defined timing may be programmed by shorting the “PGM” jumper for the duration of the desired pulse

length. The “K 2” LED will blink ON to denote you are in the Programming mode and turn off when you are

finished.

The minimum timing duration is 500 ms (1/2 second) with a maximum timing duration of 108 minutes.

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BOR-4 Installation and Operation Manual

DESCRIPTION

RELAY 3 CONFIGURATION

K3 Timing Description:

The “PGM” header JP-9 is used to configure the timing duration. To reset the fac-

tory default pulse timing duration of 500ms, short the “PGM” jumper for less than

1 second.

User defined timing may be programmed by shorting the “PGM” jumper for the

duration of the desired pulse length. The “K 3” LED will blink ON to denote you

are in the Programming mode and turn off when you are finished.

The minimum timing duration is 500 ms (1/2 second) with a maximum timing dura-

tion of 108 minutes.

Function TB-3 TB-3 J9 J9 J10

Optically isolated Dry

Contacts

Pin 1, Cathode

of Opto-Isolator

Pin 2, Ground 1 & 2 3 & 4 2 & 3

Optically isolated

Wet Contacts

Pin 1, Cathode

of the Opto-

Isolator

Pin 2, Anode of

the Opto-Isolator

2&3 N/C 2&3

TTL/CMOS

compatible

5 volt logic

Pin 1, Logic input

with pull-up

Pin 2, Ground 1 & 2 3 & 4 1 & 2

Function TB-3 TB-3 J11 J11 J12

Optically isolated Dry

Contacts

Pin 3, Cathode

of Opto-Isolator

Pin 4, Ground 1 & 2 3 & 4 2 & 3

Optically isolated

Wet Contacts

Pin 3, Cathode

of the Opto-

Isolator

Pin 4, Anode of

the Opto-Isolator

2&3 N/C 2&3

TTL/CMOS

compatible

5 volt logic

Pin 3, Logic input

with pull-up

Pin 4, Ground 1 & 2 3 & 4 1 & 2

Function

Description

Mode Input Terminal

Numbers

SW4A-1 SW4A-2

Toggle 0 TB-3/1&2Only ON ON

Sustained 0 TB-3/3&4Only ON ON

Alternate Action 1 1 TB-3/1&2Only ON OFF

Alternate Action 2 1 TB-3/3&4Only ON OFF

Pulse 1 2 TB-3/1&2Only OFF ON

Pulse 2 2 TB-3/3&4Only OFF ON

Set (flip-flop) 3 TB-3/1&2Only OFF OFF

Reset (flip-flop) 3 TB-3/3&4Only OFF OFF

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BOR-4 Installation and Operation Manual

DESCRIPTION

RELAY 4 CONFIGURATION

K4 Timing Description:

The “PGM” header JP-12 is used to configure the timing duration. To reset the fac-

tory default pulse timing duration of 500ms, short the “PGM” jumper for less than

1 second.

User defined timing may be programmed by shorting the “PGM” jumper for the

duration of the desired pulse length. The “K 4” LED will blink ON to denote you

are in the Programming mode and turn off when you are finished.

The minimum timing duration is 500 ms (1/2 second) with a maximum timing dura-

tion of 108 minutes.

Function TB-4 TB-4 J13 J13 J14

Optically isolated

Dry Contacts

Pin 1, Cathode

of Opto-Isolator

Pin 2, Ground 1 & 2 3 & 4 2 & 3

Optically isolated

Wet Contacts

Pin 1, Cathode

of the Opto-

Isolator

Pin 2, Anode of

the Opto-

Isolator

2&3 N/C 2&3

TTL/CMOS

compatible

5 volt logic

Pin 1, Logic input

with pull-up

Pin 2, Ground 1 & 2 3 & 4 1 & 2

Function TB-4 TB-4 J15 J15 J16

Optically isolated

Dry Contacts

Pin 3, Cathode

of Opto-Isolator

Pin 4, Ground 1 & 2 3 & 4 2 & 3

Optically isolated

Wet Contacts

Pin 3, Cathode

of the Opto-

Isolator

Pin 4, Anode of

the Opto-

Isolator

2&3 N/C 2&3

TTL/CMOS

compatible

5 volt logic

Pin 3, Logic input

with pull-up

Pin 4, Ground 1 & 2 3 & 4 1 & 2

Function Description Mode Input Terminal

Numbers

SW5A-1 SW5A-2

Toggle 0 TB-4/1&2Only ON ON

Sustained 0 TB-4/3&4Only ON ON

Alternate Action 1 1 TB-4/1&2Only ON OFF

Alternate Action 2 1 TB-4/3&4Only ON OFF

Pulse 1 2 TB-4/1&2Only OFF ON

Pulse 2 2 TB-4/3&4Only OFF ON

Set (flip-flop) 3 TB-4/1&2Only OFF OFF

Reset (flip-flop) 3 TB-4/3&4Only OFF OFF

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