Broadcast Tools SRC-16 Plus Bedienungsanleitung

Installation and Operation Manual

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document is subject to change without notice. Broadcast Tools, Inc., assumes no

responsibility for errors and/or omissions contained in this document. Revisions

of this information or new editions may be issued to incorporate such changes.

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No part of this document may be reproduced or distributed without permission.

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Manual update: 12/11/2013

Firmware Version 1.17 and above. If you need a firmware upgrade, contact Broadcast Tools®

No part of this document may be reproduced or distributed without permission.

ALL SPECIFICATIONS AND FEATURES FOR THIS PRODUCT ARE SUBJECT TO

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SRC-16 Plus

Sixteen channel serial remote control

INC

e-mail: [email protected] voice: 360.854.9559 fax: 866.783.1742

SRC-16 Plus Installation and Operation Manual

Table of Contents

Section Title Page #

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Who to Contact for Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Features/Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Surge Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

UPS standby power system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Front Panel Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Configuration Dip-switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Rear Panel Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Status/Logic Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Relay Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Expansion Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Serial Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Setup/Operation

Configuration Dip-switch Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Operation Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

ASCII Burst Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Binary Hex Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Front and Rear PanelLabels . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix

Connector, configuration jumpers and dip-switch layout . . . Appendix

Fractional schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix

WEBSITE:

Visit our web site for

product updates and

additional information.

CONTENTS

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SRC-16 Plus Installation and Operation Manual

INTRODUCTION

Thank you for your purchase of a BROADCAST TOOLS® SRC-16 PLUS

sixteen channel serial remote control (referred to as the SRC-16 PLUS throughout

this manual). We’re confident that this product will give you many years of depend-

able service. This manual is intended to give you all the information needed to install

and operate the BROADCAST TOOLS® SRC-16 PLUS.

SAFETY INFORMATION

Only qualified technical personnel should install the SRC-16 PLUS. Any

attempt to install this device by a person who is not technically qualified could result

in a hazardous condition to the installer or other personnel or damage to the SRC-16

PLUS or other equipment. Please ensure that proper safety precautions have been

taken before installing this device. If you are unfamiliar with this type of equipment,

please contact a properly qualified engineer to handle the installation and setup of

the SRC-16 PLUS. Broadcast Tools, Inc., is unable to support NON-Broadcast

Tools software, hardware or NON-Broadcast Tools computer/hardware/software

problems. If you experience these problems, please research your hardware/software

instruction manuals or contact the manufacturers technical support department.

WHO TO CONTACT FOR HELP

If you have any questions regarding your product or you need assistance, please con-

tact your distributor from whom you purchased this equipment. If you would like

more information about BROADCAST TOOLS® products, you may reach us at:

Broadcast Tools, Inc.

131 State Street

Sedro-Woolley, WA 98284-1503 USA

Voice: 360.854.9559

Fax: 866.783.1742

Internet Home Page: www.broadcasttools.com

E-mail:[email protected]

THANK YOU FOR CHOOSING

BROADCAST TOOLS® BRAND PRODUCTS!

CAUTION!

Broadcast Tools®

Products, as with any

electronic device, can

fail without warning.

Do not use this product

in applications where a

life threatening condition

could result due to failure.

NOTE:

This manual should be

read thoroughly before

installation and operation.

WEBSITE:

Visit our web site for

product updates and

additional information.

Broadcast Tools is a Veteran Owned Business

Designed, Assembled and Supported in WA State, USA

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SRC-16 Plus Installation and Operation Manual

OVERVIEW

Product Overview

The Broadcast Tools® SRC-16 Plus is a computer interface to the real world.

Connected through an RS-232 or RS-422/485 serial port the SRC-16 Plus can noti-

fy your PC software program that any of 16 optically isolated inputs have been

opened or closed and allow your software to control any of the 16 SPDT, 1-amp

relays. Communication with the SRC-16 Plus can be accomplished via short “burst”

type ASCII or binary commands from your PC (computer mode.) Alternatively, the

SRC-16 Plus may be used in Data mode which allows the user to define custom

ACSII strings to control the relays as well as send custom ASCII strings when an

input is on. Two units may be operated in a standalone pair mode to form a "Relay

extension cord," with 16 channels of control in each direction. The unit can com-

municate using RS-232, RS-422 or RS-485 at data rates up to 38,400 baud. The

SRC-16 Plus may be expanded to 64 inputs x 64 outputs from a single serial port.

Optional external Ethernet and USB capabilities may be used.

Features/Benefits

• RS-232 serial interface for connection to PC.

• Backwards compatible with the SRC-16.

• LED indicators for all inputs and relays.

• Status and relay connections are on removable euro-block screw terminal con-

nectors to simplify wiring and service, mating plugs are supplied.

• Fully RFI proofed.

• Surge protected internal power supply, universal switching power adapter with

domestic connectors supplied.

• Up to two SRC-16 Plus’s may be rack mounted on one RA-1, 1-RU rack shelf.

Applications

• One end of a full-duplex sixteen channel serial-enabled I/O extension cord.

• Relay control and status monitoring via user supplied PC application.

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SRC-16 Plus Installation and Operation Manual

INSPECTION

Inspection

Please examine your SRC-16 Plus carefully for any damage that may have been sus-

tained during shipping. If any damage is present, please notify the shipper immediate-

ly and retain the packaging for inspection by the shipper. The package should contain

the SRC-16 Plus, a one foot RED straight-through CAT 5 (daisy-chain) cable, one 7-

foot DB-9 straight-through serial cable and a 9 VDC @ 670 ma wall transformer.

Installation of the SRC-16 Plus in high RF environments should be performed with

care. Shielded cable is suggested for all I/O connections. All shields and the station

ground should be connected to the “Chs Gnd” terminal. It is recommended that all

cables connected to the SRC-16 Plus be looped through ferrite cores to suppress RF.

Surge Protection

The SRC-16 Plus has built-in resistance to voltage changes; we recommend that you

use a power surge protector or line conditioner on the incoming AC line. Lightning

strikes and/or other high voltage surges may damage your SRC-16 Plus and con-

nected equipment if it is not properly protected. For lightning protection devices,

check out www.polyphaser.com and www.itwlinx.com.

UPS Standby Power System

We recommend that you connect your SRC-16 Plus to a UPS system. A UPS helps

minimize the risk to the SRC-16 Plus and provides power during a power outage.

Front Panel Description

LED indicators

• “PWR” LED: Lit to indicate normal operation. (Green)

• “TX” LED: Lit when serial data is sent.

• “RX” LED: Lit when serial data is received.

• Bottom red led, not used.

• “Inputs” LEDs 1-16: Lit when the associated status/logic input is active.

(Yellow)

• “Outputs” LEDs 1-16: Lit when the associated relay output is active. (Green)

Options dip-switch

This eight-position dip-switch is used to configure the SRC-16 Plus. See the

“Configuration dip-switch Setup” section of this manual for more information.

WEBSITE:

Visit our web site for

product updates and

additional information.

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SRC-16 Plus Installation and Operation Manual

INSPECTION

Rear Panel Description

Power

2.1mm coaxial DC power jack, 7.5 - 12 VDC, center positive.

Chassis Ground (Chs Gnd)

Station ground and cable drain wires should be tied to this chassis ground point.

Status/Logic Inputs

The SRC-16 Plus has sixteen opto-isolated status/logic inputs. Each input is config-

ured at the factory to accept a dry contact closure; we call this the DRY configura-

tion. To use one of the SRC-16 Plus’s status inputs with dry contacts wire the con-

tacts to input channels Ax and Bx (where x is the status/logic input channels num-

ber, 1 thru 16) terminals. A closure between an input’s A and B terminals will cause

the input to go HIGH (turn on.) The sixteen yellow LEDs on the front panel indicate

which inputs are active.

Each input has a four-position configuration header and two jumpers. You can refer

to the jumper layout in the appendix for a detailed view. Each jumper is labeled

(JPx, where x is the status/logic input) and the header pins 1,2,3,4 are used to con-

figure for WET or DRY operation. The factory default is DRY (Switch, relay con-

tact, open collector) with jumpers between 1 & 2 and 3 & 4. In the DRY configu-

ration, the “A” terminal is ground while the “B” terminal is the cathode of the opto-

isolator diode (pulled up to 5 volts through a 2.2K resistor).

If an output that you are interfacing with the SRC-16 Plus provides its own voltage

then you will need to configure the corresponding input for the WET (floating) con-

figuration. In the WET configuration the SRC-16 Plus’s opto-isolated inputs can be

triggered by an input voltage from 5 VDC up to 24 VDC. To change a status/logic

input to WET (floating), remove both jumpers for the input’s configuration header

(labeled JPx) and place ONE jumper over pins 2 & 3. You may then connect the pos-

itive voltage to the input’s “A” terminal (anode) and ground or minus voltage to the

input’s “B” terminal (cathode).

Status/logic input terminal block connection layout

(Top Row, TB1)

A9 B9 A10 B10 A11 B11 A12 B12 A13 B13 A14 B14 A15 B15 A16 B16

A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8

(Bottom Row, TB1)

NOTE: Please refer to the appendix for configuration examples and observe

proper polarity.

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SRC-16 Plus Installation and Operation Manual

INSPECTION

Relay Outputs:

Each of the sixteen relays is supplied with SPDT (form C) dry contacts that are

jumper selectable for either normally open (N.O) or normally closed (N.C) opera-

tion. They are set to normally open from the factory. The sixteen green output LEDs

on the front panel indicate which relays are active. External equipment to be con-

trolled should be connected to the terminals labeled K1, K1-K16,K16.

NOTE: If mechanical latching relays are required, we suggest the Broadcast Tools

LR-5 or LR-5 Plus (4PDT & SPST) mechanical latching relay.

Relay output terminal block connection layout

(Top Row, TB2 1-16)

K9 K9 K10 K10 K11 K11 K12 K12 K13 K13 K14 K14 K15 K15 K16 K16

K1 K1 K2 K2 K3 K3 K4 K4 K5 K5 K6 K6 K7 K7 K8 K8

(Bottom Row, TB2 1-16)

NOTE: Please refer to the appendix for configuration examples.

Expansion Ports

Used to connect multiple SRC-16 Pluses using the included red Cat5 patch cable.

RS-232 Serial Connection

The RS-232 serial connection is made to the male DB-9 connector on the back of

the SRC-16 Plus. The headers labeled “RS-232” “NNRR” on the SRC’s printed cir-

cuit board adjacent to the RS-232 DB-9 connector can be used to reverse the RS-232

transmit and receive pins on the DB-9. The factory setting is the “NN” position

where pin 5 = ground, pin 2 = transmit and pin 3 = receive. In the “RR” position pin

5 = ground, pin 2 = receive, pin 3 = transmit.

Note: An optional USB to RS-232 adapter cable may be required if your PC isn’t

equipped with a RS-232 COM port. The default protocol is as follows: 9600, N, 8, 1

RS-422/485 Serial Connection

In some cases it’s necessary to use RS-422/485 serial interfaces instead of RS-232.

This can be enabled via jumper settings on the SRC’s printed circuit board. RS-

422/485 serial cable connections must be made to the R-/R+ and T-/T+ connections

on the TB2 terminal blocks. Please limit cable lengths to under 4000 feet.

(Top Row, TB2 17-19)

R- R+

T- T+

(Bottom Row, TB2 17-19)

Please refer to the appendix for jumper settings and connection details.

WEBSITE:

Visit our web site for

product updates and

additional information.

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SRC-16 Plus Installation and Operation Manual

SETUP

Setup/Operation

Configuration Dip-switch Setup

The configuration dip-switch package (SW1) labelled “Options” is located on front

panel of the SRC-16 Plus.

Note: After changing any dip-switch, please repower the unit.

Set Unit ID (SW1-1, SW1-2)

SW1-1 SW1-2

OFF OFF Unit ID 0 (master/default)

OFF ON Unit ID 1

ON OFF Unit ID 2

ON ON Unit ID 3

Set Serial Baud Rate (SW1-3, SW1-4)

SW1-3 SW1-4

OFF OFF 9,600 baud (default)

OFF ON 1,200 baud

ON OFF 4,800 baud

ON ON 38,400 baud

Baud rate will be set by the DIPswitch on power up or reset. It can also be

changed using the serial port commands at other times, but if the SRC-16 is reset,

baud rate will be set according to the DIP settings.

Enable Hex Mode (SW1-5)

SW1-5

OFF Hex Mode Off (ASCII) (default)

ON Hex Mode On

Refer to the protocol also listed in this manual for ASCII and binary hex commands.

Set Operation Mode (SW1-6, SW1-6, SW1-8)

SW1-6 SW1-7 SW1-8

OFF OFF OFF Mode 0 - PC Control

OFF OFF ON Mode 1 - AT1616 Command Set

OFF ON OFF Mode 2 - *uiix

OFF ON ON Mode 3 - Invert send and poll response

bits

ON OFF OFF Mode 4 - PAIR

ON OFF ON Mode 5 - Unused

ON ON OFF Mode 6 - Data Programming Mode

ON ON ON Mode 7 - Data Mode

PC Control (Mode 0)

This is the default operation mode for the SRC-16 Plus. Use this mode if you plan

on exchanging ASCII string data with the SRC.

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SRC-16 Plus Installation and Operation Manual

SETUP

AT1616 Command Set (Mode 1)

When set, the SRC-16 emulates the legacy AT1616 command set which is used by

some PC-based automation systems. A response string is returned each time an input

changes state or relays are set. The string consists of a dash (-) followed by 8 bytes.

The first 4 bytes are ASCII hex representations of the 16 outputs with the first two

bytes being the lower outputs 8,7,6,5 followed by 4,3,2,1 then the next two bytes

representing the upper outputs 16,15,14,13, and 12,11,10,9. If outputs 1, 8, 15 & 10

were ON, these 4 bytes would appear as 8142.

The last four bytes represent the 16 inputs in ASCII hex format with four bytes:

16,15,14,13 12,11,10,9 8,7,6,5 4,3,2,1. If inputs 1,4,7,8,9,10,14,16 are all ON

then these four bytes would appear as: A3C9. In the above example, the complete

string would be -8142A3C9

To set relays ON, send a capital “P” followed by two ASCII hex bytes representing

the bits for the lower 8 relays and a capital “Q” followed by two ASCII hex bytes

representing the state of the upper 8 relays. For example, to turn ON relays 2,7,8 and

13, send PC2 and Q10. A dash (-) can be placed before the “P” and “Q” if needed in

existing software applications.

The “K” Command is used to pulse relays. The protocol is Krtt where r=relay num-

ber represented as ASCII hex 0-F, and tt is an ASCII hex value from 01-FE repre-

senting values from .01- 2.56 seconds.

*uiix Mode (Mode 2)

This mode uses the same ASCII string commands as PC Control Mode (Mode 0)

except the status inputs states are reported in the following format: *uiix where

u=unit ID (0-3), ii=input number (1-16), and x=on/off state (0-1), 0=off, 1=on.

Invert Mode (Mode 3)

This mode uses the same ASCII string commands as PC Control Mode (Mode 0)

except the ASCII send and poll input status bits are inverted. This is included for

backwards compatibility PC automation software designed to operate with older

SRC-16 firmware versions.

WEBSITE:

Visit our web site for

product updates and

additional information.

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SRC-16 Plus Installation and Operation Manual

SETUP

Pair Operation Mode (Mode 4)

The SRC-16 Plus can be used to transmit the outputs from one unit to another over

a serial connection. The logical sense of the inputs is inverted when written to the

outputs of its corresponding unit. Normally inputs are high and when closed, go to

logic 0 when in pair mode. When logic 0 is received, it will write logic 1 to the out-

put. This allows the relay outputs 01-16 to come on if its corresponding input is

closed. Multiple units can also be set up to communicate with the same number of

units on the other end of a data link. All units must have dip-switches 5 and 6 turned

ON, and the unit addresses must have a corresponding unit on the other end of the

link set to the same address. For example, if you have two units on each side set to

address 0 and 2, then the two units on the other side of the data link must also be set

to 0 and 2.

All units will automatically transmit the states of their inputs on power up, every ten

seconds and when any input changes state. If a unit does not receive an update from

its corresponding paired unit for a period of about 10 seconds, it will begin flashing

the red RX LED one second on, one second off. When communication is restored,

the LED will cease to flash.

NOTE: To daisy-chain multiple SRC-16 Plus’s, only use the supplied one foot RED

straight-through CAT 5 (daisy-chain) cable to connect multiple SRC-16 Plus’s

together. Limit to 18 inches.

Pair mode can also be used to broadcast input closures from one unit to many using

a shared data link. The inputs on the transmit SRC-16 Plus will appear on all of the

receive units as long as their address codes match. If only one unit is used at each

site, it must be set to an address of zero. The red RX LED will blink on the transmit

side to indicate it is not getting return data from the remote units. However, the data

being broadcast will still cause the remote relays to follow their corresponding

inputs on the broadcasting unit.

Note: If jumpers JP23 and 24 are ON and the SRC-16 Plus is in pair mode, it will

control its own relays, essentially being a pair with itself. This is an easy way to test

the inputs and outputs of a single unit. Normally JP23 and 24 should BE

REMOVED, or you may have unintended consequences of a unit’s relays respond-

ing to input closures generated from the same board.

Mode 5

Not used.

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