BROEN BALLOMAX Bedienungsanleitung

QUALITY ASSURANCE

BALLOMAX

API 6D CERTIFIED

BALL VALVES

Double Block & Bleed, with

Emergency Sealant Injection Ports

Technical Manual

Revised: Aug, 2019

BALLOMAX

API 6D Certified Trunnion Mounted Ball Valves - Technical Manual

Rev 08/2019

Contents

I. INTRODUCTION............................................................................................3

Technical Manual Release date.....................................................................4

BROEN A/S and BROEN Inc.........................................................................5

The Product ...................................................................................................5

Code and Compliance ...................................................................................6

Applicable Standards and Specifications.......................................................7

II. QUALITY ASSURANCE AND CONTROL....................................................11

The BROEN Quality Management System..................................................12

ISO 9001 certificate .....................................................................................13

API 6D certificate .........................................................................................14

III. ENGINEERING DETAILS ............................................................................15

Valve Data Sheet.........................................................................................16

Valve components and materials.................................................................17

The API 6D nameplate ................................................................................20

Extract from Catalogue ................................................................................21

IV. TESTING AND CODE COMPLIANCE .........................................................25

Test Procedure according to API-6D, section 5, DIN 3230, section 3, and

ISO 5208......................................................................................................26

Hydrostatic Shell Test..................................................................................26

Hydrostatic Seat Test ..................................................................................26

Air seat and stem test according to DIN3230 (ISO 5208) ............................27

Valve documentation and example of a test certificate................................28

V. STANDARD VALVE PROCEDURES...........................................................29

Valve preservation and storage ...................................................................30

Valve handling, transportation, and shipment..............................................30

Standard installation procedures .................................................................31

Testing of field welds ...................................................................................33

Hot tapping ..................................................................................................34

Valve operations ..........................................................................................35

Valve maintenance ......................................................................................35

Recommended valve lubrication procedure.................................................35

Troubleshooting...........................................................................................37

BALLOMAX

API 6D Certified Trunnion Mounted Ball Valves - Technical Manual

Rev 08/2019

I. INTRODUCTION

BALLOMAX

API 6D Certified Trunnion Mounted Ball Valves - Technical Manual

Rev 08/2019

Technical Manual Release date

BROEN

BALLOMAX

All information contained in this manual is the exclusive property of

BROEN Inc. Any reproduction or use of the calculations, drawings,

photographs, procedures, or instructions, either expressed or implied, is

forbidden without the written permission of BROEN Inc. or its authorized

agent.

Initial Release: June 16, 1997

Latest revision: August, 2019. Prepared by: Tommy Peddycord

Approved By:

Mogens Laursen, CEO BROEN A/S

BROEN A/S

Ben Marchisio, President

BROEN Inc.

By BROEN Inc.

BROEN Inc.

27657 Commerce Oaks Drive

Oak Ridge North (Houston ) TX 77385

Phone: 713-300-0480

www.broen.us

BALLOMAX

API 6D Certified Trunnion Mounted Ball Valves - Technical Manual

Rev 08/2019

BROEN A/S and BROEN Inc.

BROEN A/S was founded in 1948 in Denmark. Today it is part of the Aalberts

Industries Group of the Netherlands. BROEN A/S is a global leader manufacturer

of valves for District Heating and for the Natural Gas Industry.

Recently BROEN A/S acquired Clorius, a manufacturer of products for

temperature and pressure control.

BROEN Inc, Birmingham, Alabama was created in 1995 to provide the North

American market production of Ball Valves to better serve our customers. We

moved to Houston, Texas in 2016 to a new and larger facility, with greater

capacity, to continue to provide fast deliveries, broader product range, and

technical assistance when needed.

The Product

The Flagship products for BROEN Inc. are the BALLOMAX

Ball Valves for

Natural Gas Industry. Our API 6D Certified Valves represent the state of the art

for trunnion mounted ball valve technology. The valves are Double Block and

Bleed with emergency sealant injection ports, ANSI 150, ANSI 300, and ANSI

600.

BALLOMAX

API 6D Certified Trunnion Mounted Ball Valves - Technical Manual

Rev 08/2019

Code and Compliance

BROEN Inc BALLOMAX

API 6D Certified Ball Valves are produced in

accordance with API 6D and strictly adheres to API Monogramed requirements.

Conforming to requirements of API Q1 and ISO 9001 Quality Management

Systems. All Ballomax valve are fully traceable, meet or exceed the requirements

of ANSI dimensions, Fire Tested to ISO FT (10497) harmonized to API 6D 6FA

General Standard, and API 607 standards for primary soft seat, MSS-SP 72, and

DOT Title 49, part 192. Each valve produced are Hydrostatically Tested per API

6D with a supplementary air test per ISO 5208. Test Certificates are available for

every valve. We operate under the API license # 6D-0378.

BALLOMAX

API 6D Certified Trunnion Mounted Ball Valves - Technical Manual

Rev 08/2019

Applicable Standards and Specifications

The latest edition of the following specifications and standards will be used to

establish the basic requirements referenced throughout this pre-qualification for

the specific type of valves being inspected and tested.

Unless specifically designated by date, the latest edition of each publication shall

be used together with any amendments, supplements, or revisions.

API - AMERICAN PETROLEUM INSTITUTE

Spec. Q1 Specification for Quality Programs.

Spec. 6D Specification for Pipeline Valves.

6 FA Specification for Fire Test for Valves.

Std. 598 Valve Inspection and Testing.

Spec. RP6F Recommended Practice for Fire Test for Valves

Std. 607 Fire Test for Soft-Seated Quarter- Turn Valves.

ANSI - AMERICAN NATIONAL STANDARD INSTITUTE

B 16.5 Pipe Flange and Flanged Fittings.

B 16.10 Face-to-Face and End -to-End Dimensions of Valves.

B 16.25 Butt Welding Ends.

B 16.34 Valves-Flanged, Threaded and Welding Ends.

B 31.3 Chemical Plant and Petroleum Refinery Piping.

B 31.4 Liquid Transportation Systems for Hydrocarbons, Liquid

Petroleum Gas, Anhydrous Ammonia and Alcohols

B 31.8 Gas Transmission and Distribution Piping Systems.

ASTM - AMERICAN SOCIETY OF TESTING MATERIALS

ASTM VOLUME 01.01 Steel Piping, Tubing, Fitting.

ASTM VOLUME 01.02 Ferrous Casting, Ferroalloys.

ASTM VOLUME 01.05 Steel Bars, Forgings, Bearings, Chain, Springs.

ASME - AMERICAN SOCIETY OF MATERIALS ENGINEERS

ASME B 1.20.1 Pipe Thread and Flanged Fittings.

ASME B 16.5 Steel Pipe Flanges and Flanged Valves and Fittings.

ASME B 16.11 Forged Steel Fitting, Socket Welding & Threaded.

ASME B 16.20 Ring Joint Gasket & Grooves.

ASME B 16.25 Butt Welding Ends.

ASME B 16.34 Valves Flanged, Threaded and Welding Ends.

ASME B 16.47 Large Diameter Steel Flanges, NPS 26 through NPS 60.

ASME Sect. V Non-destructive Examination.

ASME Sect. VIII Rules for Construction of Pressure Vessels (Division 1).

ASME Sect. IX Welding and Brazing Qualifications.

IS0 - INTERNATIONAL STANDARD ORGANIZATION

228 Part 1 Pipe Threads, Designation, Dimensions and Tolerances.

5208 Pressure Testing to Valve 17121 Flanged Steel Ball Valves.

5210 Industrial Valves-Multi- Turn Valve Actuator Attachments.

BALLOMAX

API 6D Certified Trunnion Mounted Ball Valves - Technical Manual

Rev 08/2019

5211-1 Partial Turn Valves Actuator Attachment-Part 1 : Flange

Dimensions

5752 Face to Face and Center to Face Dimensions.

10497 Testing of Valves: Fire Type Testing Requirements.

MSS - MANUFACTURERS STANDARDIZATION SOCIETY

SP 25 Standard Marking Systems for Valves, Fittings, and Flanges.

SP 44 Steel Pipe Line Flanges.

SP 45 Bypass and Drain Connections.

SP 53 Quality Standard for Steel Castings for Valves, and Flanges.

SP 61 Pressure Testing of Steel Valves.

SP 72 Ball Valves with Flanged of Butt-Welding Ends for General.

SP 76/001 Surface Finish of Flange Gasket Contact Faces.

SP 77/302 Materials, Non-Destructive Examination and Certification.

SP 77/315 Electro- Nickel Plating for Improved Corrosion Resistance.

SP 77/316 Electro- Nickel Plating for Improved Wear Resistance.

SP 82 Valve Pressure Testing Methods.

SP 84 Steel Valve Socket Welding and Threaded.

SP 92 Valve User Guide.

SP 93 Quality Standard for Steel Castings and Forgings for Valves.

SP 94 Quality Standard for Ferritic and Martensitic Steel Castings.

NACE - NATIONAL ASSOCIATION OF CORROSION ENGINEERS

* NACE Materials are optional and must be specified on purchase orders.

MR-01-75 Sulfide Stress Cracking Resistant Metallic Material.

MT -01-77 Laboratory Corrosion Testing of Metals for the Process Industries

TEST & INSPECTION SPECIFICATIONS

HYDROSTATIC/PNEUMATIC PRESSURE TEST (SHELL, SEAT)

API STD 598 Valve Inspection and Testing.

ANSI B 16.37 Valves -Hydrostatic Test.

ANSI B 16.104 Seat Leakage Test

ANSI/FCI 70.2 Seat Leakage Class for Valves.

BS 5146 Inspection and Test of Valves.

BS 6755 Part 1 Pressure Test.

MSS SP-61 Pressure Testing of Steel Valves.

MSS SP-82 Valve Pressure Testing of Methods.

ISO 5208 Industrial Valves Pressure Testing.

VISUAL & DIMENSIONAL INSPECTION

ANSI B 16.5 Steel Pipe Flanges and Flanged Valves and Fittings.

ASME B 16.47 Large Diameter Steel Flanges, NPS 26 through NPS 60.

API 605 Large Diameter Carbon Steel Flanges.

ANSI B 16.25 Valves - Flanged. Thread and Welding End.

BALLOMAX

API 6D Certified Trunnion Mounted Ball Valves - Technical Manual

Rev 08/2019

ANSI B 16.10 Face-to-Face and End -to-End Dimension of Valves.

ANSI B 16.34 Valves - Flanged and Butt-Welding Ends.

MSS SP-6 Standard Finishes for Contract Faces of Pipe Flanges,

Connection End Flanges of Valves and fittings.

MSS SP- 25 Standard Marking System of Valves, Fittings, etc.

MSS SP- 55 Quality Standard for Steel Castings - Visual Method.

MSS SP- 72 Ball Valve - Port Type, Full Bore, Regular Bore.

BS 1560 Circular Flanges for Pipes, Valves and Fittings.

BS 2080 Specification for Face to Face, Center to Face, End to End,

and Center to End Dimension of Valves.

NONDESTRUCTIVE EXAMINATION (NDE. NDT)

ANS1816.34 Valves- Flanged, Thread and Welding End

ASTM E94 Recommended Practice for Radiographic Testing.

ASTM E165 Practice for Liquid Penetrant Inspection.

ASTM E709 Practice for Magnetic Particle Inspection.

ASTM E114 Practice for Ultrasonic Inspection.

ASTM E142 Standard Method for Controlling Quality of Radiographic

Testing.

ASME Sec. V Nondestructive Examination.

MECHANICAL TEST

ASTM A370 Specification for Test Methods and Definitions for

Mechanical Testing of Steel Products.

SULFIED STRESS CRACKING RESISTANCE TEST

NACE-MR-O1-75 Metalic Materials for Sour Oil & Gas Field Equipment.

BALLOMAX

API 6D Certified Trunnion Mounted Ball Valves - Technical Manual

Rev 08/2019

BROEN

BALLOMAX

API Q1 Certified

ALL WELDED BALL VALVES

Double Block and Bleed with

Emergency Sealant Injection Ports

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BROEN BALLOMAX Bedienungsanleitung

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