Brother DR-250 Betriebsanleitung

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Part Number: DR-250

Yield @ 20,000 pgs

Pages/Min.: 6

Resolution: 600x600 dpi

Technical Instructions Machine Compatibility OEM Info Tools 1

E-mail: info@futuregraphicsllc.com Website: www.futuregraphicsllc.com

Step 1

Remove the two Philip screws from the

top of the drum unit.

(See Photo 1)

Photo 1

Photo 2

Photo 3

BRDR250TECH

Step 2

Locate the two locking tabs on the top of

the cartridge. (See Photo 2) Using a small

flat blade screw driver, squeeze the legs

of the two inserts together. These inserts

prevent the lock tabs on the top of the

cartridge from being released.

(See Photo 3) Remove the inserts.

:These inserts can go flying during

the removal process, be careful not to

lose the inserts as they will need to be

reinstalled.

Phillips Screwdriver

Small flat blade Screwdriver

Cotton Swab

99% Alcohol

Replacement Drum

US 1 800 394.9900

Int’l +1 818 837.8100

FAX 1 800 394.9910

Int’l +1 818 838.7047

DALLAS, USA

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MIAMI, USA

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Int’l +1 305 594.3396

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SANFORD,USA

US 1 800 786.9049

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TORONTO, CAN

CAN 1 877 848.0818

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NEW YORK, USA

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SYDNEY, AUS

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CORPORATE

LOS ANGELES, USA

Photo 4

Step 4

Next to the locking tabs located on the

top of the cartridge there are two slots

were you can see the metal toner filling

cover. Using a screwdriver push the cover

down (towards the drum) till the guide

tab is exposed.

(See Photo 5)

Photo 6 Photo 7

Step 6

Using a flat blade screwdriver release

the two locking tabs from the top of the

cartridge.

(See Photo 8)

Photo 9

Photo 8

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2 Brother DR-250 Technical Instructions

Photo 5

Step 3

Step 3: Using a small flat blade screwdriv-

er, release the two locking clips on the

back of the cartridge. (See Photo 4)

Step 5

Release the locking tabs on both sides of

the cartridge.

(See Photo 6 & 7)

Step 7

Step 7: Release the three locking tabs

from the front of the cartridge.

(See Photo 9)

Photo 12

Step 10

Remove the white transfer roller saddle

from the non-gear side of the cartridge.

(See Photo 12)

Step 11

Remove the toner agitator drive gear

from the side of the cartridge.

(See Photo 13)

Photo 13

Photo 14

Need help with a particular remanu-

facturing problem?

Call the Technical Resource Center from

8am - 5pm PST: 800 394.9900

Photo 10

Photo 11

Step 9

Lift the transfer roller away from the

drum. (See Photo 11) Clean the transfer

roller using dry compressed air.

Step 8

Lift the top cover of the cartridge to

separate the two sections.

(See Photo 10)

Brother DR-250 Technical Instruction 3

Step 12

Rotate the drum locking hub counter-

clockwise and remove the hub from the

drum axle.

(See Photo 14)

Notes

Photo 15

Photo 16

Photo 17

Photo 18

Photo 19

4 Brother DR-250 Technical Instructions

Step 13

Slide the drum axle out from the drum.

(See Photo 15)

Step 14

Lift out the drum from the cartridge.

Remove the gray drive gear from the end

of the drum. (See Photo 16)

:The drive gear will need to be used

with the new drum. It is important not to

lose the gear.

Step 15

Remove the Philips screw holding the

metal gear housing end plate on the side

of the cartridge.

(See Photo 17)

Step 16

Release the two locking tabs that hold

the gear housing end plate in place.

(See Photo 18)

Remove the gear housing end plate.

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Instructions for another engine?

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Step 17

Remove the large white gear and the

developer roller drive gear from the end

of the cartridge.

(See Photo 19)

Notes

Photo 22

Photo 23

Step 21

Remove the gear and the metal developer

roller bearing from the contact side of the

roller.

(See Photo 24)

Photo 24

Need help with a particular remanu-

facturing problem?

Call the Technical Resource Center from

8am - 5pm PST: 800 394.9900

Photo 20

Photo 21

Step 18

Remove the metal developer roller bear-

ing from the gear side of the cartridge.

(See Photo 20)

Step 19

Move the developer roller contact bar to

the side.

(See Photo 21 & 22)

Step 20

Move the drive gear end of the developer

roller out and slide the roller away from

the contact end.

(See Photo 23)

Brother DR-250 Technical Instruction 5

Notes

Photo 25

Photo 26

6 Brother DR-250 Technical Instructions

E-mail: info@futuregraphicsllc.com Website: www.futuregraphicsllc.com

Step 23

Remove the bearing and spring from the

end of the developer roller. (See Photo 26)

Clean the roller using a dry lint free cloth.

:Visually inspect the developer

rollers. These rollers usually have a lot of

wear and maybe unusable for a second

cycle.

Step 22

Carefully remove the developer roller.

(See Photo 25)

Clean the cartridge using dry compressed

air or a vacuum.

Step 24

Clean the doctor blade using a cotton

swab and Acetone.

(See Photo 27)

Step 25

Place the spring and bearing onto the

developer roller. Install the developer

roller back into the cartridge.

(See Photo 28)

Step 26

Install the developer roller bearing that’s

has the smaller ID and the small gear

onto the roller axle on the contact side.

(See Photo 29)

Photo 27

Photo 28

Photo 29

Notes

Photo 32

Photo 33

Need help with a particular remanu-

facturing problem?

Call the Technical Resource Center from

8am - 5pm PST: 800 394.9900

Photo 30

Step 27

Pull the drive gear end of the developer

roller out of the cartridge again. Install the

contact end gear onto the developer

roller axle. Place the contact bar back onto

the developer roller.

(See Photo 30)

Step 28

Install the developer roller bearing, drive

gear and the large white gear onto the

end of the cartridge. Place the metal gear

housing end plate onto the cartridge and

install the screw that holds the end plate

in place.

(See Photo 31)

Step 29

Clean the corona wire using a cotton

swab and alcohol.

(See Photo 32)

Photo 31

Step 30

Place the drive gear onto the drum and

install the drum into the cartridge.

(See Photo 33)

Step 31

Slide the drum axle through the drum

starting on the contact side. Install the

drum axle locking hub onto the drum

axle. Rotate the hub clock-wise to lock the

hub in position.

(See Photo 34)

Brother DR-250 Technical Instruction 7

Photo 34

Notes

Photo 35

Photo 36

Photo 37

Photo 38

Photo 39

Need help with a particular remanu-

facturing problem?

Call the Technical Resource Center from

8am - 5pm PST: 800 394.9900

Step 1

Install the jagged end of the clear

reset sheet into the cartridge

between the drum and transfer

roller.

(See Photo 1)

Step 2

Rotate the drum so the reset sheet

is fed into the cartridge and the end

of the sheet is flush with the end of

the cartridge with the jagged end

of the sheet sticking out the top of

the cartridge. (See Photo 2)

:Once the sheet is fed

through the printer, the machine

will reset the drum counter.

Photo 1

Photo 2

8 Brother DR-250 Technical Instructions

Step 33

Place the toner agitator gear onto the

cartridge.

(See Photo 36)

Step 32

Install the white transfer roller saddle

onto the contact side of the cartridge.

Place the transfer roller into position,

atop of the drum.

(See Photo 35)

Step 34

Place the top of the section of the

cartridge onto the bottom. Press down

till the top of the cartridge snaps into

place.Install the two screws that hold the

lid in place.

(See Photo 37)

Step 35

Install the two inserts into the two lock-

ing taps on top of the cartridge.

(See Photo 38)

:The two legs on the inserts will

face up away from the locking tabs.

Step 36

Slide the toner fill cover plate up so the

top of the plate covers the guide tads

on the top section of the cartridge.

(See Photo 39)

Step 37

Insert toner cartridge and test.

This new family of multifunction

machines was released to replace the

now discontinued Brother HL 720. Like

the HL720, these of machines use sepa-

rate drum and toner units. Similar look-

ing in appearance to the DR200, the new

DR-250 uses different drum gears and

employs molding differences in the car-

tridge prevents the cartridges from

being interchangeable.

However, the same problems that

haunt the DR-200 also plague the DR-250.

Streaking caused by worn developer

rollers is a common problem with these

drum units. Careful visual inspection of

the developer roller is important to pro-

ducing a quality product.

As with most new releases, an

improvement to the engines perform-

ance was accomplished by increasing

the printers speed to 10 pages per

minute while maintaining the same 600

x 600dpi print resolution. DR-250

Remanufacturing the Brother DR-250

Brother DR-250 Technical Instruction 9

Future Graphics (FG) is a distributor of compatible replacement parts and products for imagining equipment.

None of FG's products are genuine OEM replacement parts and no affiliation or sponsorship is to be implied between FG and any OEM.

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