BTM ULBG 452-18 Bedienungsanleitung
BTM Scandinavia AB ●Franska vägen 32 ●S-393 56 KALMAR ●Tel: +46 480 868 75 ●www.btmscand.se
IMPORTANT!
Read this manual in its entirety before using the system.
1.0 CONTENT
Sektion 1: 1.0 Content
1.1 Marking
1.2 Foreword
Sektion 2: 2.0 Manual
2.1 Safety information
2.2 Safety instruction
2.3 Product description
2.4 Function description
2.5 Material
2.6 Checklist for operator
Sektion 3: 3.0 Tooling
3.1 Control of clinch tools
3.2 Terms and definitions
3.3 Tool list
3.4 Change of clinch tools
3.5 Setting of CT, button diameter
3.6
3.7 Clinch parameters, Sample Process Sheet
Sektion 4: 4.0 Quality
4.1 Quality control tooling
4.2 Trouble shooting
Sektion 5: 5.0 Maintenance
5.1 Periodic maintenance
5,2 Error codes
Sektion 6: 6.0 Mechanics
Recommended spare parts
BOOM lists
Sektion 9: 9.0 Data sheets
Sektion 10: 10.0 CE-Marking
10.1 Declaration
BTM Scandinavia AB ●Franska vägen 32 ●S-393 56 KALMAR ●Tel: +46 480 868 75 ●www.btmscand.se
1.1 Marking
Customer:
Job No:
Model: BTM Battery powered hand machine
ULBG452
Machine No.
Supplier: BTM Scandinavia AB
1.2 Foreword
This manual should be used as a general instruction and assistance for maintenance
and operations staff.
The manual also contains description of Clinch tools its inspection and maintenance
as recommended. As an additional help for maintenance are drawings and parts lists.
Components and spare parts ordered from BTM Scandinavia AB
1. The punch must always be in its original position, posterior position. The punch is
hidden and protected by the holder (stripper). Punch tip is 1,3mm behind the holder
surface, to enable the punch to be protected from damage, and that the material is
compressed before Clinch process.
2. Never try to make a Clinch through another Clinch, through a spot weld or other
obstacles.
3. Never make a connection in stainless steel with these tools.
It is vital that the operator and maintenance personnel read this manual to become
familiar with Clinch equipment and associated tools
BTM Scandinavia AB ●Franska vägen 32 ●S-393 56 KALMAR ●Tel: +46 480 868 75 ●www.btmscand.se
2.0 OPERATOR MANUAL
2.1 Safety information
This instruction applies for BTM Battery powered hand held unit ULBG452
This unit is specially designed for clinching with BTM Tog-L-Loc system®.
Operating personnel are expected to have read and understood the safety
instructions supplied with this equipment, be familiar with the location and operation
of each safety component, to be trained in the safe use and be aware of the risks that
are specific to this type of equipment.
The machine requires the following connection
a) Rechargeable battery Li-Ion 18V
2.2 Safety instruction
2.2.1 User responsibility
Every person who operates or maintains this unit/machine must know this and all
other safety measures before using or servicing equipment.
The owner of the equipment is responsible for the safety and education of all staff.
Read this manual carefully
2.2.2 Safety system
Do not alter or modify the control system in any way. If no monitoring function or
actuators are damaged or not functioning as it should, the use of the machine to
cancel immediately. Do not use the equipment until it has been inspected and
repaired, and tested by qualified and trained personnel.
BTM Scandinavia AB ●Franska vägen 32 ●S-393 56 KALMAR ●Tel: +46 480 868 75 ●www.btmscand.se
GENERAL WARNINGS AND INFORMATION SECURITY.
NOTE! Unintentional operation or a damaged controller can lead to serious injuries.
NOTE! Always keep your hands away from the work area.
NOTE! Always follow instructions and procedures accurately and disconnect the unit
from the power source, before inspecting or servicing the equipment.
NOTE! Beware of moving parts.
NOTE! Do not use the machine standing in water or in wet environment.
Spare parts: Use only original BTM components to this system.
Warning messages: If the safety signs or warning signs on the machine are worn or
damaged, ensure exchange before using the equipment.
Personal Protective Equipment (PPE):
No special personal protection equipment is required to operate the machine.
2.2.3 General
Never attempt to join something other than what your tools are specified for.
Never try to make a Clinch through another Clinch or by a spot weld, rivet, or other
obstacles. This will damage the tools.
Never try to make a Clinch more than once. This will damage the tools. If there are any
doubts about joint design, always remove the work and inspect.
Never try to make a Clinch of stainless steel. This will damage the tools
BTM Scandinavia AB ●Franska vägen 32 ●S-393 56 KALMAR ●Tel: +46 480 868 75 ●www.btmscand.se
2.4 Function description
The equipment is intended for joining steel. Material combinations accoding to
material list, see section 2.5
Clinh-Tools for this purpose isTog-L-Loc® 3,8.
The hand held unit power supply is done with a rechargeable battery The battery
capacity is approximately 200 strokes per charge. The battery can be recharged in
approximately 30 min.
The hand-held units weight is about 2,3 kg, which allows for use without a balancer.
Below is a general description of the steps involved in joining two plates/profiles with
Tog-L-Loc®
Pull the C-frame over the plates to be joined, place the punch and the die where you
want to clinch.
Press start button, hold down until the punch turns. The reversal takes place automatically
after reaching the moment.
Start
BTM Scandinavia AB ●Franska vägen 32 ●S-393 56 KALMAR ●Tel: +46 480 868 75 ●www.btmscand.se
2.5 Material
Material thickness: 0,7 –2,0mm
Clinching Max combined thickness 3,0mm
When mixing material thickness always the thicker material must be on the punch-
side and the thinner material at the die-side.
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