Buderus GB162-80 Bedienungsanleitung

Engineering

Submittal

Sheet

Bosch Thermotechnology Corp. reserves the right to make changes without notice due to

continuing engineering and technological advances | BTC 432008101 C | 04.2012

Bosch Thermotechnology Corporation

Londonderry, NH • Ft. Lauderdale, FL • Irvine, CA

Tel: 1-800-283-3787 Fax: 1-603-965-7581 www.buderus.us

GB162-80

Condensing Gas Boiler

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Engineering Speciﬁcations

There shall be provided and installed a quantity of _____ Buderus

GB162/80 wall-hung condensing hot water boiler(s), suitable for induced

draft ﬁring with natural gas or propane. Boiler(s) shall have an AFUE

efﬁciency rating of 93.8%.

Boiler(s) shall utilize ALUplus heat exchanger with high quality condensing

heating surface with plasma polymerization for a longer service life and

lower maintenance.

Boiler(s) shall be constructed, tested and labeled in accordance with

ASME Section IV and shall bear the ASME stamp. Boilers shall be CSA

approved and have an applicable Canadian Registration number.

Heat exchanger shall be labeled for 58psig maximum working pressure

rating. An integrated pressure sensor shall ensure minimum and maximum

water pressures are not exceeded.

Boiler shall be capable of modulating ﬁring from 100% to 25% of capacity

continuously based upon (i) supply and return water temperatures, and/or

(ii) outdoor reset computerized control. Gross stack temperatures at full

ﬁring rate shall not exceed 180°F.

Standard equipment shall include a pump group assembly; Grundfos

UP26-99 circulator, integral ﬂow check, supply and return shut-off

valves, pressure gauge, 30psig relief valve and gas supply shut-

off valve. Hydraulic separator option is required for system piping

connection.

Minimal clearances shall be integral to the boiler cabinet design;

a hinged door with locking feature shall be used to access heat

exchanger, burner components, gas valve and sensors.

Integrated controller shall monitor and control all combustion process

functions, control of the boiler water temperature to a value required

by the connected components and shall display current water

temperatures or fault conditions with changes in operation status.

Additional control functions shall include an on/off button, rotary

temperature knobs, LED for burner operation and button for fault

condition reset.

Independent outdoor temperature reset may be accomplished with the

optional AM10 controller; a mounting enclosure shall be included with

the provided resistance dependent sensor.

Boiler Overview

Bosch Thermotechnology Corp. reserves the right to make changes without notice due to

continuing engineering and technological advances | BTC 432008101 C | 04.2012

Bosch Thermotechnology Corporation

Londonderry, NH • Ft. Lauderdale, FL • Irvine, CA

Tel: 1-800-283-3787 Fax: 1-603-965-7581 www.buderus.us

Engineering Submittal Sheet

GB162-80

Condensing Gas Boiler

Performance Data

Unit Value

Gas input MBtu/h 290

Gross rated output MBtu/h 260

IBR Rating MBtu/h 226

Boiler horsepower H.P 7.7

AFUE %93.8

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General Data

Unit Value

Boiler category – Condensing

Heat exchanger construction – Aluminum

Maximum allowable working pressure PSIG 58

Water content Gallons 1.30

Weight - shipping (approx.) Lbs 189

Weight - operating (approx.) Lbs 200

Standard relief valve size (inlet x outlet) Inch ¾x ¾

Standard relief valve pressure rating (other capacities available upon request) PSI 30

Venting category –IV

Operational Data

Unit Value

Maximum supply water temperature °F 180

Minimum return water temperature °F < 40° F Supply

Electrical Data

Unit Value

Electrical voltage mains V AC 120

Power consumption max load (without pump group) Watts 104

Power consumption partial load (without pump group) Watts 29

Max. permissible fuse rating Amps 15

Bosch Thermotechnology Corp. reserves the right to make changes without notice due to

continuing engineering and technological advances | BTC 432008101 C | 04.2012

Bosch Thermotechnology Corporation

Londonderry, NH • Ft. Lauderdale, FL • Irvine, CA

Tel: 1-800-283-3787 Fax: 1-603-965-7581 www.buderus.us

Engineering Submittal Sheet

GB162-80

Condensing Gas Boiler

3 of 6

Boiler Pressure Drop Curve

Approval Data

Approval description Approval number

Massachusetts Approval # G3-0809-45

CRN # 7990.7C

Burner Data

Unit Value

Allowable fuels – Natural gas, LP

Min Static Inlet Gas Pressure - NG Inch W.C. 7.0

Max Static Inlet Gas Pressure - NG Inch W.C. 10.5

Min Static Inlet Gas Pressure - LP Inch W.C. 8.0

Max Static Inlet Gas Pressure - LP Inch W.C. 13.0

2.2 4.4 6.6 8.8 11.0 13.2 15.4 17.6 19.8 22.0

10.04

8.37

6.67

5.04

3.35

1.68

GPM

100 kW

80 kW

Volume flow

Pressure drop

Feet of Head

11.72

13.38

15.06

16.72

Bosch Thermotechnology Corp. reserves the right to make changes without notice due to

continuing engineering and technological advances | BTC 432008101 C | 04.2012

Bosch Thermotechnology Corporation

Londonderry, NH • Ft. Lauderdale, FL • Irvine, CA

Tel: 1-800-283-3787 Fax: 1-603-965-7581 www.buderus.us

Engineering Submittal Sheet

GB162-80

Condensing Gas Boiler

Boiler Dimensions and Connections with pump group

Boiler Dimensions / Connections Data

Item Description Unit Value

A Flue gas connection (inside diameter) Inch 4

B Air intake (inside diameter) Inch 4

C Wall bracket − −

D Supply shut off Inch −

E Return shut off Inch −

F Boiler gas connection Inch 1 FPT

G System supply connection Inch 2 MPT

H System return connection Inch 2 MPT

4 of 6

Bosch Thermotechnology Corp. reserves the right to make changes without notice due to

continuing engineering and technological advances | BTC 432008101 C | 04.2012

Bosch Thermotechnology Corporation

Londonderry, NH • Ft. Lauderdale, FL • Irvine, CA

Tel: 1-800-283-3787 Fax: 1-603-965-7581 www.buderus.us

Engineering Submittal Sheet

GB162-80

Condensing Gas Boiler

5 of 6

Ref Description

1 Pressure relief valve

2 Supply water valve

3 Manual gas shutoff valve

4 Circulation pump

5 Gas inlet

6 Return water valve

7 Low loss header

Pump Group Overview

GB162

* Pump group cover not shown

Grundfos UP 26-99 F/BF Pressure Drop Curve

0 4 8 12 16 20 24 28 32 36

Q[GPM]

[ft]

Bosch Thermotechnology Corp. reserves the right to make changes without notice due to

continuing engineering and technological advances | BTC 432008101 C | 04.2012

Bosch Thermotechnology Corporation

Londonderry, NH • Ft. Lauderdale, FL • Irvine, CA

Tel: 1-800-283-3787 Fax: 1-603-965-7581 www.buderus.us

Engineering Submittal Sheet

GB162-80

Condensing Gas Boiler

Description Unit Minimum clearance

Wall clearance W1 Inch 0

Wall clearance W2 Inch 0

Wall clearance W3 Inch 37

Wall clearance W4 Inch 0

Top clearance W5 Inch 6

Boiler Clearances

6 of 6

DISCLAIMER

Bosch Thermotechnology Corp. makes no warranty or representation, expressed or implied, with respect to the accuracy, completeness, or

usefulness of this information, nor assumes any liability with respect to the use of any information contained within this document.

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