Burkert 2651 Bedienungsanleitung

Operating Instructions

Bedienungsanleitung

Manuel d‘utilisation

Type 2651, 2654, 2654 Hygienic,

2660, TKU001/2/3

Stainless steel and brass ball valves in 2-way and 3-way design

Kugelhähne aus Edelstahl und Messing in 2- und 3-Wege-Variante

Robinets à boisseau sphérique en acier inoxydable et en laiton, modèles à 2 ou 3 voies

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous réserve de modification techniques.

Operating Instructions 1910/07_EU-ML_00805911 / Original DE

Operating instructions

1 OPERATING INSTRUCTIONS............................................... 3

1.1 Symbols....................................................................... 3

2 INTENDED USE .................................................................... 4

3 BASIC SAFETY INSTRUCTIONS.......................................... 5

4 GENERAL INFORMATION .................................................... 6

4.1 Contact addresses ...................................................... 6

4.2 Warranty ...................................................................... 6

4.3 Information on the Internet.......................................... 6

5 SYSTEM DESCRIPTION ....................................................... 6

6 TECHNICAL DATA................................................................. 7

7 INSTALLATION ...................................................................... 9

7.1 Ball valve with screw thread........................................ 9

7.2 Ball valve with welded connection .............................. 9

8 OPERATION AND FUNCTIONS .......................................... 10

8.1 Operation................................................................... 10

8.2 Switch positions ........................................................ 11

9 SPARE PARTS..................................................................... 11

10 MAINTENANCE................................................................... 12

10.1 Replacing the wearing part sets for ball valves

Type 2654 and TKU001............................................. 12

11 TRANSPORT, STORAGE, DISPOSAL................................. 14

1 OPERATING INSTRUCTIONS

The operating instructions describe the entire life cycle of the device.

Keep these instructions in a location which is easily accessible

to every user and make these instructions available to every new

owner of the device.

The operating instructions contain important safety information.

Failure to observe these instructions may result in hazardous

situations.

▶The operating instructions must be read and understood.

1.1 Symbols

DANGER!

Warns of an immediate danger.

▶Failure to observe the warning may result in a fatal or serious

injury.

WARNING!

Warns of a potentially dangerous situation.

▶Failure to observe the warning may result in serious injuries

or death.

english

Type 2651, 2654, 2654 Hygienic,

2660, TKU001/2/3

Intended use

2 INTENDED USE

The ball valves types 2651, 2654, 2654 Hygienic, 2660 and

TKU001/2/3 (in general below as “Ball valves”) are intended for the

installation to pneumatic or electric rotary actuators. They can be

used indoors as well as outdoors, in compliance with the permis-

sible operating conditions.

Non-intended use of the ball valves can be dangerous to

people, nearby equipment and the environment.

▶The ball valves are used for shutting o media ows in a

wide range of industrial applications.

▶The ball valves may be used only in conjunction with third-

party devices and components recommended and authorized

by Bürkert.

▶During use observe the authorised data and operating conditions

specied in the contract documents and operating instructions

as well as the range of applications described in „5 System

Description“.

▶Correct transportation, correct storage and installation and

careful use and maintenance are essential for reliable and

faultless operation.

▶Operate the ball valves only with media which do not cor-

rode the valve body or seal material.

▶Use the ball valves only as intended.

CAUTION!

Warns of a possible danger.

▶Failure to observe this warning may result in a medium or

minor injury.

NOTE!

Warns of damage to property.

▶Failure to observe the warning may result in damage to the

device or the equipment.

Indicates important additional information, tips and

recommendations.

Refers to information in these operating instructions or in

other documentation.

▶designates instructions for risk prevention.

→designates a procedure which you must carry out.

english

Type 2651, 2654, 2654 Hygienic,

2660, TKU001/2/3

Basic Safety Instructions

3 BASIC SAFETY INSTRUCTIONS

These safety instructions do not make allowance for any:

•Contingencies and events which may arise during the installation,

operation and maintenance of the devices.

•Local safety regulations; the operator is responsible for observing

these regulations, also with reference to the installation personnel.

WARNING!

Unintentional activation or non-permitted impairment may

cause general hazardous situations through to physical injury.

To prevent injury, ensure that:

▶The system cannot be activated unintentionally.

▶Installation and repair work may be carried out by authorized

technicians only and with the appropriate tools.

▶After an interruption in the power supply or uid supply,

ensure that the process is restarted in a dened or controlled

manner.

▶The device may be operated only when in perfect condition

and in consideration of the operating instructions.

▶Do not physically stress the valve body (e.g. by placing

objects on it or standing on it).

▶Do not make any external modications to the valve body.

▶The general rules of technology apply to application planning

and operation of the device.

DANGER!

Danger – high pressure.

There is a serious risk of injury when reaching into the

equipment.

▶Turn o the pressure and release the pressure in the pipes

before loosening pipes and valves!

CAUTION!

The general rules of technology apply to application planning

and operation of the device.

Failure to observe these rules may result in injuries and/or

damage to the device and possibly the area around it as well.

▶Observe the general rules of technology!

NOTE!

▶Operate the ball valves only when they are in perfect condi-

tion and in accordance with the operating instructions.

english

Type 2651, 2654, 2654 Hygienic,

2660, TKU001/2/3

General information

5 SYSTEM DESCRIPTION

The ball valves are used for shutting o media ows in a wide range

of industrial applications.

They are particularly suitable for application conditions which make

high demands in the areas of thermal loads and are also suitable

for applications which use aggressive media.

The ball valves are available in dierent sizes. They are equipped

with a mechanical interface as per ISO 5211 which is used to install

a pneumatic or electric rotary actuator.

On request the ball valves can be supplied complete with a

pneumatic actuator (Types 2652, 2655, 8805) or an electric

actuator (Type 8804).

4 GENERAL INFORMATION

4.1 Contact addresses

Germany

Bürkert Fluid Control Systems

Sales Center

Christian-Bürkert-Str. 13-17

D-74653 Ingelngen

Tel. : +49 (0) 7940 - 10 91 111

Fax: +49 (0) 7940 - 10 91 448

E-mail: [email protected]

International

Contact addresses can be found on the nal pages of the printed

operating instructions.

And also on the Internet at: www.burkert.com

4.2 Warranty

The warranty is only valid if the device is used as intended in accor-

dance with the specied application conditions.

4.3 Information on the Internet

The operating instructions and data sheets for Type 2651, 2654,

2654 Hygienic, 2660 and TKU001/2/3 can be found on the

Internet at: www.burkert.com

english

Type 2651, 2654, 2654 Hygienic,

2660, TKU001/2/3

Technical data

6 TECHNICAL DATA

Allowable temperatures

Stainless steel

valve body

–10...+200 °C

(see pressure/temperature diagram)

Brass valve body –20...+150 °C

(see pressure/temperature diagram)

The temperature limit values of the actuators are usually

lower. Therefore, the lowest temperature limit values of

included system components (ball valve and actuator)

must be observed.

Allowable Media Aggressive, neutral, gaseous and liquid media

Allowable pressure

range

Depending on the design between 0 and

16/25/40/63/100 bar (see data sheets and

pressure/temperature diagram)

Material

Type Valve body Ball Sealing

2651 Stainless steel 1.4408 Stainless steel

1.4401 PTFE

2654 Stainless steel 1.4408 Stainless steel

1.4401 PTFE

2654

Hygienic Stainless steel 1.4435 Stainless steel

1.4435

SS-PTFE

(FDA) /

PTFE (FDA)

2660 Brass, nickel-plated Brass, hard

chrome-plated PTFE

TKU

001/2/3

Stainless steel 1.4408 Stainless steel

1.4401 PTFE

Steel 1.0619

Pressure/Temperature diagrams:

25 50 75 100 125 150

Temperature [°C]

Pressure [bar]

1 1/2“, 2“, 2 1/2“

1/4“, 3/8“, 1/2“, 3/4“, 1“, 1 1/4“

Fig. 1: Pressure/Temperature diagram brass valve body

(Type 2660)

english

Type 2651, 2654, 2654 Hygienic,

2660, TKU001/2/3

Technical data

Ball valve with stainless steel reinforced PTFE seat seal:

Pressure [bar]

110

100

-10 0 10050 150 200

12-13

bar

Temperature [°C]

Fig. 3: Pressure/Temperature diagram stainless steel valve

body (Type 2654 Hygienic)

Ball valve with PTFE-valve seat seal:

Pressure [bar]

110

100

-10 0 10050 150 200

2.5 bar

Temperature [°C]

Fig. 2: Pressure/Temperature diagram stainless steel valve

body (Types 2651, 2654, 2654 Hygienic, TKU 001/2/3)

english

Type 2651, 2654, 2654 Hygienic,

2660, TKU001/2/3

Installation

7 INSTALLATION

DANGER!

Risk of injury from high pressure in the equipment.

There is a serious risk of injury when reaching into the equipment.

▶Turn o the pressure and release the pressure in the pipes

before loosening pipes and valves.

WARNING!

Risk of injury due to improper installation.

Improper installation may result in injuries as well as damage to

the device and the area around it.

▶This work may be carried out by authorised technicians only

and with the appropriate tools.

Risk of injury due to unintentional activation.

Hazardous situations may arise due to unintentional activation

of the system.

▶Take appropriate measures to prevent the equipment from

being unintentionally activated.

7.1 Ball valve with screw thread

Check that the pipes which are to be connected to the

ball valve are on one level. This will prevent mechanical

tension on the screw joint.

→Screw the ball valve to the pipe.

→Check that the ball valve is rmly attached to the pipe to ensure

appropriate tightness.

7.2 Ball valve with welded connection

NOTE!

To prevent damage to the ball valve and the contained seal,

disassemble the ball valve from the pipeline prior to welding.

Disassembling the ball valve:

→Undo the four body bolts and disassemble the ball valve into

three parts.

→Remove the seal from the connection element.

→Weld the connection element to the pipeline.

→ Assemble the ball valve and x it into position using the four

body bolts!

Make sure the seals are seated correctly!

Refer to the following table for tightening torques!

Welding of the ball valve Type 2654 Hygienic is possible

under the following conditions:

•Orbital welding using orbital welding equipment.

•The heat impact on the seals must not exceed the

maximum temperature. The maximum temperature for

the stainless steel valve body is +200 °C.

english

Type 2651, 2654, 2654 Hygienic,

2660, TKU001/2/3

Operation and functions

8 OPERATION AND FUNCTIONS

WARNING!

Danger due to improper operation.

Improper operation may result in injuries as well as damage to

the device and the area around it.

▶The operating personnel must know and have understood

the contents of the operating instructions.

▶Observe the safety instructions and intended use.

▶Only adequately trained personnel may operate the equip-

ment/the device.

8.1 Operation

Via the mechanical interface as per ISO 5211, the ball valves can

be connected to a pneumatic rotary actuator (e.g. Types 2050,

2051 or 2052) or an electric rotary actuator (e.g. Types 3003,

3004 or 3005).

The operating instructions of the actuators you can nd on the

Bürkert homepage: www.burkert.com

NOTE!

If the seals are exposed to a temperature greater than the

maximum temperature during the welding process, all the

seals must be replaced with new ones.

Size

Tightening torques of

the installation bolts

Tightening torques of

the end caps

Type

2654

Type

TKU001

(3-piece)

[Nm]

Type

2651

ange

[Nm]

Type

TKU001

compact

ange

[Nm]

Type

2651

[Nm]

DN08 1/4" 8.7 - - 163.3

DN10 3/8" 8.7 - - 163.3

DN15 1/2" 20.4 19.6 234.7 214.3

DN20 3/4" 20.4 19.6 265.3 265.3

DN25 1" 20.4 39.2 336.7 336.7

DN32 1 1/4" 40.8 39.2 428.6 428.6

DN40 1 1/2" 40.8 65.7 530.6 530.6

DN50 2" 40.8 65.7 714.3 714.4

DN65 2 1/2" 81.6 65.7 785.7 785.7

DN80 3" 81.6 86.2 867.3 867.3

DN100 4" 81.6 86.2 1020.4 -

english

Type 2651, 2654, 2654 Hygienic,

2660, TKU001/2/3

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