BURT ZQJ4116Q Bedienungsanleitung

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DRILL PRESS

INSTRUCTION MANUAL

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DRILLPRESS MANUAL

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WARNING

Somedustcreatedbypowersanding,sawing,grinding,drilling,and

otherconstructionactivitiescontainschemicalsknowntotheStateof

Californiatocausecancer,birthdefectsor other reproductiveharm.

Someexamplesof thesechemicalsare:

Leadfromlead-based paints.

Crystalline silicafrombricks, cement, andothermasonryproducts.

Arsenicandchromiumfromchemicallytreated lumber.

Yourriskfromtheseexposuresvaries,dependingonhowoftenyou do

thistypeofwork.Toreduceyourexposure tothesechemicals:workin

awell ventilated area,andworkwithapprovedsafetyequipment, such

asthosedustmasksthatarespeciallydesignedtofilterout

microscopicparticles.

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DRILLPRESS MANUAL

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TableOfContents PAGE

1. SAFETY

SAFETYRULES FORALL TOOLS............................……......................................…4

ADDITIONALSAFETYINSTRUCTIONSFORDRILL PRESS …………..........................….5

2. CIRCUITREQUIREMENTS

GROUNDING ................................................…...............................................…....6

EXTENSIONCORDS............................……..…….............................................................…..7

3.INTRODUCTION

UNPACKING.............................................…........................................................…………...7

PIECEINVENTORY..............................…..................................................................7

CLEANUP.................................................………….............................................................8

SITECONSIDERATIONS................….....……..….............................................................8

4.ASSEMBLY

BEGINNINGASSEMBLY.................………......................................................................9

COLUMN/BASE.................................…….....................................................................9

TABLESUPPORT.............................…………....................................................................9

HEADSTOCK.....................................……………..................................................................11

HANDLES .............................................………………...............................................................11

INSTALLINGLIGHTBULB........................………………..........................................................11

DRILLCHUCKAND ARBOR................…………...............................................................11

ARBORREMOVAL................................……………..............................................................12

5.ADJUSTMENTS

SPEEDCHANGES ...............................…………...............................................................12

DEPTHSTOP.........................................……………...............................................................13

TABLEADJUSTMENTS...........................…………….............................................................14

6. OPERATIONS

TESTRUN....................................................…………….........................................................15

DRILL BITCHANGES.....................................……………….....................................................15

7. MAINTENANCE

GENERAL.......................................…….....................................................................16

TABLES.............................................……...................................................................16

LUBRICATION..................................……....................................................................16

V-BELT............................................…......................................................................16

8. TECHICALDATA .......……………….........................................................................17

9. PARTSLISTS&EXPODEDVIEWS .………..............................................17--22

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1. SAFETY

SafetyInstructionsForPowerTools

For YourOwn SafetyRead Instruction

Manual BeforeOperatingThisEquipment

Thepurposeofsafetysymbolsistoattractyourattention topossiblehazardousconditions.

Thismanualusesaseriesofsymbolsand signalwordswhichareintended toconveythe

levelofimportanceofthe safetymessages. The progression ofsymbolsisdescribed below.

Rememberthat safetymessagesbythemselvesdo not eliminatedangerandarenot a

substituteforproperaccident prevention measures.

1.KEEP GUARDSINPLACE and inworking order.

2.REMOVE ADJUSTING KEYSAND WRENCHES. Form habitof checkingtosee that

keys andadjustingwrenchesareremovedfromtoolbeforeturningon.

3.KEEP WORK AREACLEAN. Cluttered areasandbenchesinviteaccidents.

4.DO NOTUSE INDANGEROUSENVIRONMENT. Donotusepowertoolsindampor

wet locations,orwhereanyflammableornoxiousfumesmayexist. Keepworkarea

well lighted.

5.KEEP CHILDRENAND VISITORSAWAY. All children andvisitorsshouldbe kepta

safedistancefromworkarea.

6.MAKEWORKSHOPCHILDPROOF withpadlocks, masterswitches,orbyremoving

starterkeys.

7.DO NOTFORCETOOL. It will dothe jobbetterand saferatthe rateforwhichit was

designed.

8.USE RIGHTTOOL. Donotforcetoolorattachment todo ajob forwhichitwasnot

designed.

9.USE PROPEREXTENSIONCORD.Makesureyourextension cordisingood

condition. Conductorsizeshouldbe inaccordancewiththechartbelow. Theamperage

ratingshouldbelistedonthe motorortoolnameplate. Anundersizedcordwill causea

dropinlinevoltageresultinginloss ofpowerand overheating.Yourextensioncord

must alsocontainagroundwireandplugpin.Always repairorreplaceextensioncords

iftheybecomedamaged.

MinimumGaugeforExtensionCords

AMP

RATING LENGTH

25 f t 50 f t 100ft

0---6 18 16 16

7---10 18 16 14

11---12 16 16 14

13---16 14 12 12

17---20 12 12 10

21---30 10 10 No

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10.WEARPROPERAPPAREL. Donot wearlooseclothing,gloves, neckties, rings,

bracelets,orotherjewelrywhichmayget caughtinmoving parts. Non-slipfootwearis

recommended. Wearprotectivehaircoveringtocontainlonghair.

11.ALWAYS USE SAFETYGLASSES. Alsousefaceordust maskifcutting operationis

dusty. Everydayeyeglassesonlyhaveimpactresistant lenses, theyareNOTsafety

glasses.

12.SECUREWORK. Useclampsoravisetoholdworkwhenpractical.It’ssaferthan

usingyourhandandfreesbothhandstooperatetool.

13.DO NOTOVERREACH. Keepproperfootingand balanceat all times.

14.MAINTAINTOOLSWITHCARE.Keeptoolssharpand cleanforbestand safest

performance. Followinstructionsforlubricatingandchangingaccessories.

15.USE RECOMMENDEDACCESSORIES. Consulttheowner’smanualfor

recommended accessories. The useof improperaccessoriesmaycauserisk of injury.

16.REDUCETHERISKOFUNINTENTIONALSTARTING. Onmachineswithmagnetic

contactstartingswitchesthereisarisk of startingif themachineisbumpedorjarred.

Always disconnectfrompowersourcebeforeadjusting orservicing.Makesureswitch

isinOFF positionbeforereconnecting.

17.MANYWOODWORKING TOOLSCAN “KICKBACK THEWORKPIECE towardthe

operatorifnothandledproperly. Knowwhat conditionscancreate “kickback”and know

howtoavoidthem.Read themanualaccompanying themachinethoroughly.

18.CHECK DAMAGEDPARTS. Beforefurtheruseof thetool,aguardorotherpartthat is

damagedshouldbecarefullycheckedtodeterminethatit will operateproperlyand

perform itsintended function. Checkforalignmentofmovingparts,bindingofmoving

parts,breakageof parts,mounting,and anyotherconditionsthat mayaffectits

operation.Aguardorotherpart thatisdamagedshouldbe properlyrepaired or

replaced.

19.NEVERLEAVE TOOLRUNNINGUNATTENDED.TURNPOWEROFF. Donot leave

tooluntil it comestoacompletestop.

20.NEVEROPERATEAMACHINEWHENTIRED, ORUNDERTHEINFLUENCEOF

DRUGSORALCOHOL. Full mentalalertnessisrequired atall timeswhen runninga

machine.

21.NEVERALLOWUNSUPERVISEDORUNTRAINEDPERSONNELTOOPERATE

THEMACHINE. Makesureanyinstructionsyougiveinregardstomachine operation

areapproved,correct, safe, andclearlyunderstood.

22.IFATANYTIMEYOUAREEXPERIENCING DIFFICULTIES performingthe intended

operation,stopusingthe machine! Thencontactourservicedepartmentoraska

qualifiedexperthowthe operationshouldbeperformed.

Additional SafetyInstructionsForDrill Presses

1.ALWAYS OPERATEYOURDRILL PRESSATSPEEDS thatareappropriateforthe

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drill bit sizeand thematerialthat youaredrilling.

2.FEEDTHEDRILL BITEVENLYINTO THEWORKPIECE. Back thebitoutofdeep

holesandclearthechipswithabrushafteryouhaveturnedthemachineoff.

3.MAKESURETHEDRILL BITYOUAREUSING ISTIGHTENEDPROPERLY. Use

onlyround,hexortriangularshankdrill bits.

4.NEVERDO MAINTENANCEORCHANGESPEEDSWITHTHISMACHINE

PLUGGEDIN.

5.NEVERUSE TOOLSTHATAREINPOORCONDITION. Cutting toolsthataredull or

damagedaredifficult tocontrolandmaycauseseriousinjury.

6.NEVERDRILL SHEETMETALUNLESS ITISCLAMPEDSECURELYTOTHE

TABLE.

7.WORK SHOULDBEPOSITIONEDINSUCHAWAYASTOAVOIDDRILLING INTO

THETABLE.

8.AFACESHIELDUSEDWITHSAFETYGLASSES ISRECOMMENDED.

9.ALWAYS CLAMPWORKPIECESECURELYTOTABLEBEFOREDRILLING. Never

holdaworkpiecebyhandwhiledrilling.

10.IFATANYTIMEYOUAREEXPERIENCING DIFFICULTIES performingthe intended

operation,stopusingthe machine! Thencontactourservicedepartmentoraska

qualifiedexperthowthe operationshouldbeperformed.

11.REMOVE ADJUSTING KEYSAND WRENCHES. Beforeturningthemachine on,

makeitahabittocheck thatall adjustingkeys and wrencheshavebeenremoved.

12.HABITS—GOODANDBAD—AREHARD TO BREAK. Developgood habitsinyour

shopandsafetywill becomesecond-naturetoyou.

2.CIRCUIT REQUIREMENTS

Grounding

Intheevent of anelectricalshort, groundingreducesthe risk ofelectricshock byproviding

electriccurrent apathof least resistance. Thistoolisequippedwithapowercordhaving

an equipment-groundingconductor. SeeFigure1. Theoutletmustbeproperlyinstalled

andgrounded inaccordancewithall localcodesand ordinances.

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Figure1

Extension Cords

Ifyoufindit necessarytouseanextensioncordwiththe ModelG7943/44, makesurethe

cordisratedHardService(grade S)orbetter.Refertothechartinthestandardsafety

instructionstodeterminetheminimumgaugeforthe extension cord. Theextensioncord

must alsocontainagroundwireandplugpin.Always repairorreplaceextensioncords

whentheybecomewornordamaged.

3.INTRODUCTION

Unpacking

Ifmoving thismachineup ordownstairs, themachinemustbedismantledand

movedinsmallerpieces. Make surefloorand stairstructuresarecapableof

supporting thecombinedweightofthemachinepartsand thepeoplemoving them

The Drill Pressisshippedfromthemanufacturerinacarefullypackedcarton. If you

discoverthemachine isdamagedafteryou’vesignedfordelivery, immediatelycall

CustomerServiceforadvice.

When youarecompletelysatisfied withthecondition ofyourshipment, you should

inventoryitsparts.

PieceInventory

Afullpartslistand breakdowncanbefound towardtheendofthismanual. For

easierassembly, ortoidentifyspecificparts, pleaserefertothedetailedillustrations

attheend ofthemanual.

Afterall the partshavebeenremovedfromthe carton, youshouldhave:

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Headstock

TableAssembly

Base

ColumnAssembly

Drill Chuck andKey

DriftKey

HexBolts,M10 x25 or40(4)

Intheevent thatanynonproprietarypartsaremissing (e.g. anutorawasher), wewould

be gladtoreplacethem,or,forthesakeofexpediency,replacementscan beobtainedat

yourlocalhardwarestore.

Figure2AFigure2B

Clean Up

The unpainted surfacesarecoatedwithawaxyoiltoprotectthemfromcorrosion during

shipment.Removethisprotectivecoatingwithasolventcleanerorcitrus-baseddegreaser.

Avoidchlorine-based solventsastheymaydamagepaintedsurfacesshouldtheycomein

contact. Always followtheusageinstructionsontheproduct youchooseforcleanup.

SiteConsiderations

FLOORLOAD

Yourdrill pressrepresentsamoderateweight loadinasmall footprint. Mostcommercial

orhomeshopfloorsshouldbesufficienttocarrythe weightofthedrill press. Ifyou

questionthestrengthofyourfloor, youcanopt toreinforceit.Ensurethatthestandor

benchyouusewiththedrill pressiscapableof supportingthemachine.

WORKING CLEARANCES

Workingclearancescan bethoughtofasthe distancesbetweenmachinesandobstacles

that allowsafeoperationof everymachinewithoutlimitation. Considerexistingand

anticipatedmachineneeds,sizeofmaterialtobeprocessedthrougheachmachine,and

spaceforauxiliarystandsand/orworktables.Alsoconsidertherelativepositionof each

machinetooneanotherforefficient materialhandling.Besuretoallowyourselfsufficient

roomtosafelyrunyourmachinesinanyforeseeableoperation.

LIGHTING AND OUTLETS

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Lightingshouldbe brightenough toeliminateshadowandpreventeyestrain.Electrical

circuitsshouldbededicatedorlargeenoughtohandlecombinedmotoramploads.Outlets

shouldbelocatedneareachmachinesopowerorextension cordsarenotobstructing

high-trafficareas.Besuretoobservelocalelectricalcodesforproperinstallationofnew

lighting,outlets, orcircuits.

4:ASSEMBLY

BeginningAssembly

Most ofyourDrill Presshasbeen assembledat thefactory, but somepartsmust be

assembledorinstalled afterdelivery. Wehaveorganizedtheassemblyprocess intosteps.

Pleasefollowalong intheorderpresented here.

Column/Base

Drill press mustbesecuredtothefloorusinganchorbolts,orthe baseshouldbesecured

toapieceof plywood.

1.Unplugmachinebeforeassembly.

2.Securethebasetothefloorusingtheappropriateanchorbolts.

3.Placethecolumnonthebaseand line upthemountingholes. Insertand tightenthe

M10-1.5hexheadboltswithawrench.

TableSupport

1.Threadthe12mm tablelock handle3turnsintothetablesupportbracketasshownin

Figure3.

2.Insert thepiniongearintotheholeontheside of the tablesupportbracket fromthe

inside, startingwiththepinionshaft asshownin Figure3. Align setscrewincrank

handlewithflatonpiniongearshaftandsecureusing the3mm Allen®wrenchprovided

asshownin Figure4.

3.Examinetherackandnotethatthegearteethextendfartherononeendthantheother.

The endoftherack wherethe gearteethareclosest totheendshouldbepositioned

down. Inserttherack intothetablesupportbracket and alignit withthepocket as

shownin Figure4.Thegearteethontherack must alsofaceout.

4.Slide thetablesupportbracketontothecolumnwhileholding therackinplace.Allow

thebrackettogodownuntil the bottomof therackcontactsthe shoulderonthecolumn

supportasshownin Figure4. Securethetablesupport bracket withthelock handle.

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Figure 3Figure 4

Figure5

5.Slide thecolumnring ontothecolumnwiththeinside bevelinthedownposition as

shownin Figure5.Adjusttheringuntil thetipof the rack fitsinsidethebevel. Tighten

thesetscrewon thering.

Headstock

1. Thereisapocket inthebottomoftheheadstock forthecolumntobeplaced.Seek

assistancetohelppositionthe headstockoverthecolumn.Allowthe headstocktoslide

downuntil it stops(approximately4").

2. Positiontheheadstock directlyoverthebasebyusing aplumbbob.Useameasuring

tapeorruleracrossthedrill press basetofinditscenter.Suspendtheplumblinefrom

thecenterof theheadstock labelandlowerthebobuntil it isnearthetape/ruleras

shownin Figure6.Adjustheadstock fromsidetoside until thetipisequidistant from

boththeleft andrightsides.

3. Tighten thetwosetscrewsshownin Figure7 tosecureheadstock tothecolumn.

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