Cadel ZEFIRO3-ZEN AIRTIGHT Benutzerhandbuch

INSTALLER MANUAL

Pellet replace insert

ZEFIRO3- ZEN AIRTIGHT

SUMMARY

1 MANUAL SIMBOLOGY....................................3

2 PACKAGING AND HANDLING..........................3

2.1 PACKAGING .............................................................3

2.2 REMOVING THE STOVE FROM THE PALLET ..............3

2.3 STOVE HANDLING....................................................4

3 CHIMNEY FLUE .............................................4

3.1 PREPARINGTHE SMOKE EXPULSION SYSTEM.........4

3.2 CHIMNEY COMPONENTS.........................................4

3.3 SMOKE DUCT SMOKE FITTING..............................4

3.4 FLUE CHIMNEY OR PIPED DUCT ...........................5

3.5 CHIMNEY POT..........................................................6

3.6 MAINTENANCE........................................................7

4 COMBUSTION AIR.........................................7

4.1 AIR INLET ................................................................7

4.2 COMBUSTIBLE AIR INLET FOR SEALEDCHAMBER

INSTALLATION ...................................................................8

5 EXAMPLES OF INSTALLATION DIAMETERS AND

LENGTHS TO BE SIZED ........................................9

6 INSTALLATION............................................10

6.1 INTRODUCTION .....................................................10

6.2 MINIMUM DISTANCES...........................................11

6.3 INSULATING MATERIAL.........................................12

6.4 OVERALL DIMENSIONS .........................................12

6.5 INSERT EXTRACTION .............................................13

6.6 INSERT REMOVAL..................................................14

6.7 INSTALLATION WITH EXTERNAL COVER................15

6.8 INSTALLATION ON EXISTING FIREPLACE...............16

6.9 DOOR ADJUSTMENT..............................................17

6.10 CONNECTION TO THE EXTERNAL THERMOSTAT.....18

6.11 ELECTRIC CONNECTION.........................................18

6.12 AIR REGULATOR ....................................................19

6.13 INSERT LEGS INSTALLATION OPTIONAL.............19

6.14

HOT AIR DUCTING OPTIONAL ONLY FOR ZEFIRO3

...20

6.15 PELLET DRAWER INSTALLATION OPTIONAL ONLY

FOR ZEFIRO3...................................................................22

6.16 TRAPDOOR INSTALLATION OPTIONAL................24

6.17 FRAME INSTALLATION OPTIONAL......................26

6.18 CONCENTRIC PIPE INSTALLATION OPTIONAL.....26

6.19 DISPLAY ROTATION ...............................................27

7 WIFI KIT INSTALLATION.............................28

8 SPECIAL MAINTENANCE ..............................28

8.1 INTRODUCTION .....................................................28

8.2 FEED SCREW MAINTENANCE.................................29

8.3 FLUE GAS EXTRACTOR CLEANING..........................29

8.4 FUME PIPES ANNUAL CLEANING .........................30

8.5 GASKET REPLACEMENT.........................................31

8.6 GLASS REPLACEMENT...........................................31

9 IN CASE OF ANOMALY..................................31

9.1 PROBLEM SOLVING...............................................31

10 TECHNICAL DATAS ......................................34

10.1 FUSE REPLACEMENT .............................................34

11 FEATURES ..................................................34

ZEFIRO3- ZEN AIRTIGHT

1 MANUAL SIMBOLOGY

USER

AUTHORISED TECHNICIAN

(ONLY to interpret or the Stove-manufacturer or the Authorized Technician of

Technical Assistance Service approved by the Stove-manufacturer)

SPECIALIZED STOVE-REPAIRER

CAUTION:

READ CAREFULLY THE NOTE

CAUTION:

DANGER OR IRREVERSIBLE DAMAGE POSSIBILITY

• The icons with the stylized figures indicates whom the subject dealt in the paragraph is addressed to (between the User and/

or the AuthorizedTechnician and/or the Specialized Stove-repairer).

• WARNING symbols indicates an important note.

2 PACKAGING AND HANDLING

2.1 PACKAGING

• The packaging is made up of recyclable cardboard boxes according to RESY standards, recyclable expanded polystyrene inserts

and wooden pallets.

• All packaging materials can be re-used for a similar use or eventually discharged as waste assimilable to the municipal solid

ones, in accordance with current regulations.

• After having removed the packaging please assure you about the integrity of the product.

2.2 REMOVING THE STOVE FROM THE PALLET

Proceed as follows to remove the stove from the pallet:

Fig. 1 - Screw removal

• Slightly pull out the machine body from the structure (see INSERT EXTRACTION a pag. 13)

• Remove the screws fixed to the base of the insert (see Fig. 1) and then remove it from the pallet.

ZEFIRO3- ZEN AIRTIGHT

2.3 STOVE HANDLING

Both whether the stove is packed or not it is necessary to observe the following instructions for handling and transporting the

stove from its sale point to its installation point and for any future movements:

• The stove must be handled with idoneous means paying attention to the existing safety regulations;

• do not turn the stove upside down and/or upset it on one side, but keep it in vertical position or as accorded with the construc-

tor instructions;

• if the stove is made up of ceramic, stone, glass or any particularly fragile material components, all must be moved with the

utmost care.

3 CHIMNEY FLUE

3.1 PREPARING THE SMOKE EXPULSION SYSTEM

The combustion product expulsion system is a particularly important element for the proper operation of the appliance and must

be correctly sized according to EN 13384-1.

Its creation/adaptation/verification must always be carried out by a legally qualified operator and must comply with the regula-

tions in force in the country where the appliance is installed.

The Manufacturer declines all liability for malfunctions caused by a badly sized and non-compliant smoke expulsion system.

3.2 CHIMNEY COMPONENTS

Fig. 2 - Chimney components

LEGEND Fig. 2

1Chimney pot

2Fume outlet

3Chimney flue

4Termal insulation

5External wall

6Chimney union

7Fume pipe

8Heat generator

9Inspection door

10 T-union with inspection plug

3.3 SMOKE DUCT SMOKE FITTING

The smoke duct is the pipe that connects the appliance to the flue.

ZEFIRO3- ZEN AIRTIGHT

This smoke fitting must comply in particular with the following requirements:

• comply with product standard EN 1856-2;

• its cross-section must be of constant diameter and no less than that of the appliance outlet, from the firebox outlet up to the

connection in the flue;

• the horizontal section must be as short as possible and extend no more than 4 metres;

• the horizontal sections must have a minimum upward slope of 3%;

• changes of direction must have an angle no greater than 90° and be easy to inspect

• the number of changes of direction, including that for entry into the flue, and exclusion of the T in the event of a side or rear

outlet, must not exceed 3;

• it must be insulated if it passes outside the installation room

• it must not in any case cross rooms in which it is forbidden to install combustion appliances.

• the use of flexible metal and fibre cement or aluminium hoses is forbidden;

In any case, smoke ducts must be sealed against combustion products and any condensation. For this reason, it is recommended

to use pipes with silicone gaskets or similar sealing devices that withstand the operating temperatures of the appliance (e.g.T200

P1) and that by removing the gaskets, are still T400 N1 G certified.

SYSTEM TYPE Ø80 mm PIPE Ø100 mm PIPE

Minimum vertical length 1,5 mt 2 mt

Maximum length (with 1 union) 6,5 mt 10 mt

Maximum length (with 3 unions) 4,5 mt 8 mt

Maximum number of unions 3 3

Level section (minimum inclination 3%) 2 mt 2 mt

Installation at a height above 1200 m a.s.l. NO Obligatory

3.4 FLUE CHIMNEY OR PIPED DUCT

When creating the flue, in particular comply with the following requirements:

• comply with the applicable product standard (EN 1856, EN 1857 EN 1457, EN 1806, EN 13063..);

• be made with suitable materials to ensure resistance to normal mechanical, chemical, thermal stresses and have adequate

thermal insulation in order to limit the formation of condensate;

• have a predominantly vertical configuration and be free of choke points along its entire length;

• be correctly spaced by air gaps and isolated from combustible materials;

• the flue inside the house must still be insulated and can be inserted in an air shaft provided it complies with the regulations

for piping;

• the smoke duct must be connected to the flue by means of aTee fitting with an inspectable collection chamber for the collec-

tion of soot and any condensate.

• where the sizing provides for wet operation, a suitable condensate collection and siphon discharge system must be set up.

We recommend checking the data plates of the flue for the safety distances that must be observed in

the presence of combustible materials and, if necessary, the type of insulating material to be used.

It is forbidden to connect the stove to a collective or shared flue (*) with other combustion appliances

or with hood outlets.

It is forbidden to use the direct drain on the wall or towards indoor spaces and any other form of drain

not provided for by the regulation in force in the country of installation.

ZEFIRO3- ZEN AIRTIGHT

Fig. 3 - Chimney Flues

LEGEND Fig. 3

1Chimney flue with insulated stainless-steel pipes

2Chimney flue on the existing chimney

3Inspection plug

4Inspection door

• The chimney flue must be provided CE in accordance with EN 1443 regulation. Please find attached an example of label:

Fig. 4 - Example of label

3.5 CHIMNEY POT

The chimneypot, meaning the end part of the flue, must meet the following characteristics:

• the smoke outlet section must be at least double the internal section of the chimney;

• prevent the penetration of rain or snow;

• ensure the outlet of smoke even in the event of wind (windproof chimneypot);

• the height of outflow must be beyond the reflux area (*) (refer to national regulations to identify the reflux area);

• always be built at a distance from antennas or dishes, and never be used as a support.

(*) unless there are specific national derogations (clearly specified in the corresponding instruction manual in English) which under

appropriate conditions allow it; in this case, strictly follow the product/installation requirements of the relative regulations/technical

specifications/legislation in force in that country.

ZEFIRO3- ZEN AIRTIGHT

Fig. 5 - Anti-wind chimney pots

Fig. 6 - Reux area

3.6 MAINTENANCE

• The fumes extraction pipes (fumes conduit + chimney flue + chimney pot) must always be cleaned, scrubbed and checked

by an expert stove-repairer, in compliance with current regulations, with the instructions of the stove-manufacturer and the

directives of your insurance company.

• In case of doubts, please follow the most restrictive regulations.

• Have your chimney flue and chimney pot checked and cleaned by an expert chimney sweep at least once a week.The chimney

sweep has to release a written declaration about the security of the system.

• Not cleaning compromise safety.

4 COMBUSTION AIR

4.1 AIR INLET

It is mandatory to provide an adequate external air inlet that supplies the combustion air required for the product to work properly.

The flow of air between the outside and the installation room can take place with a free air inlet or by channelling the air directly

to the outside (***).

The free air inlet must:

• be made at floor level

• always be protected with an outer grille and in such a way that it cannot be obstructed by any object

• have a minimum total free area of 80 cm2(net of the grille)

The presence of other suction devices (e.g.: vmc, electric fan for stale air extraction, kitchen hood, other stoves, etc.), in the same

room could cause negative pressure in the room. In this case, with the exception of sealed installations, one must verify that, with

all the equipment on, no more than 4 Pa of negative pressure is created inside the installation room with respect to the outside. If

necessary, increase the air inlet section.

It is possible to duct the air required for combustion to the outside by connecting the external air inlet directly with the combustion

air inlet which is usually found on the back of the appliance.

The duct must comply with the following dimensions (each 90° bend is equivalent to one linear metre):

(***) In the event the combustion air is ducted on unsealed products, still verify that no more than 4 Pa of negative pressure is created

ZEFIRO3- ZEN AIRTIGHT

inside the installation room with respect to the outside, otherwise provide for an additional air intake in the room.

Below 15 kW:

Air duct diameter Maximum length (smooth duct) Maximum length (corrugated duct)

50 mm 2 m 1 m

60 mm 3 m 2 m

80 mm 7 m 4 m

100 mm 12 m 9 m

Above 15 kW:

Air duct diameter Maximum length (smooth duct) Maximum length (corrugated duct)

50 mm - -

60 mm 1 m -

80 mm 3 m 1 m

100 mm 7 m 4 m

Fig. 7 - Direct air inow Fig. 8 - Air inlet for sealed-chamber installation

LEGEND Fig. 7 - Fig. 8

1Room to ventilate

2External air inlet

4Shield grid

5Curve inlet to turn downwards

4.2 COMBUSTIBLE AIR INLET FOR SEALEDCHAMBER INSTALLATION

How to connect to the stove in the sealed chamber with concentric system:

Fig. 9 - Phase1 Fig. 10 - Phase 2 Fig. 11 - Phase 3

• Remove the ring inside the combustion air fitting (see Fig. 9 and Fig. 10).

• Insert the concentric pipe as in Fig. 11.

ZEFIRO3- ZEN AIRTIGHT

5 EXAMPLES OF INSTALLATION DIAMETERS AND LENGTHS TO BE SIZED

Fig. 12 - Chimney ue

1. Flue installation with hole for the passage of the pipe increased by:

minimum 100mm around the pipe if next to non-flammable parts such as cement, brick, etc.; or

minimum 300mm around the pipe (or as required by plate data) if next to flammable parts such as wood etc.

In both cases, install suitable insulation between the flue and the ceiling.

Always check and comply with the plate data of the flue, specifically the minimum safety distances from combustible materials.

The previous rules also apply for holes made in walls.

2. Old flue, pipe with the inclusion of an external access door for chimney cleaning.

3. External flue made of insulated stainless-steel pipes, i.e. with double walls: all securely mounted on the wall. With windproof

ZEFIRO3- ZEN AIRTIGHT

chimneypot.

4. Ducting system usingTee fittings that allow easy access for cleaning without having to remove the pipes.

LEGEND Fig. 12

UInsulation

VPossible diameter increase

IInspection cap

SInspection access panel

PAir inlet

TTee fitting with inspection cap

ADistance from flammable material (smoke duct plate)

BMaximum 4 m

CMinimum 3° slope

DDistance from flammable material (appliance plate)

EReflux area

FAir ducting

The instructions in this chapter refer explicitly to the Italian installation regulation UNI 10683. In any case,

always observe the regulations in force in the country of installation.

6 INSTALLATION

6.1 INTRODUCTION

The heating system (generator + combustion air supply + combustion product expulsion system + any hydraulic/

aeraulic system) must be installed in compliance with the laws and regulations in force (*), and carried out by a

qualified technician, who must issue a declaration of conformity of the system to the system manager and shall

undertake full responsibility for final installation and consequent good operation of the product.

The manufacturer declines all responsibility in the event of installations that do not comply with the laws and regulations in force

and inappropriate use of the appliance.

In particular one must ensure that:

• the environment is suitable for installing the appliance (floor load-bearing capacity, presence or possibility of creating an ade-

quate electrical/hydrauic/aeraulic system when required, volume compatible with the appliance characteristics, etc.);

• the appliance is connected to a smoke expulsion system correctly sized according to EN 13384-1, which is resistant to soot fire

and which complies with the distances prescribed by the combustible materials indicated on the plate data;

• there is a suitable combustion air flow to the appliance;

• other combustion appliances or extraction devices installed do not cause a negative pressure of more than 4 Pa in the room

where the product is installed compared to the outside (only sealed appliances are allowed a maximum of 15 Pa of negative

pressure in the room).

(*) The national reference standard for the installation of domestic appliances is UNI 10683 (IT) - DTU NF 24.1 (FR) - DIN 18896 (DE) -

NBN B 61-002 (BE) - Real Decreto 1027/2007 (ES) - Paesi Bassi (NL) Bouwbesluit.

In particular, it is recommended to strictly observe the safety distances from combustible materials to avoid se-

rious harm to people and to the integrity of the home.

Installation of the appliance must ensure easy access to service the appliance itself, the smoke channels and the flue.

Always maintain adequate distance and protection in order to prevent the product from coming into contact with water.

It is forbidden to install the stove in rooms with a fire hazard.

With the exception of sealed installations, it is also forbidden for liquid fuel appliances with continuous or inter-

mittent operation that draw the combustion air from the room they are installed in or B-type gas heating applian-

ces, with or without the production of domestic hot water, to coexist in the same room or in interconnecting rooms.

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