CALORIQUE THERMOLAR THS-206 Bedienungsanleitung

Fhermofar® Fank Temperature

Maintenance tem







Confinn system voltage before con-

neding

the

system

powersupply.

not

conned

systems

any

vohoge

other

than

that for which they

were

designed.

Systems

operated

higher

than

designed

vohoge

pose

o risk

eledric

shock

and/or

fire.

Systems

operated

lower

than

designed

vohoge

may not maintain

temperature which could resub in loss

damage

conlenls.

INTRODUQION

The

CalorJQue

Thermolar®

Tank

Temperature

Maintenance

System

low

heat-density

warming

system

designed

safely

and

effi-

ciently

maintain

the

contents

temperature

any

tank.

Ideal

for

pro-

cess

control,

adhesive

storage

(etc.)

the

THERMOLAR system

provides

uniform

heat

that

won't

scorch

tank

contents.

Note

TheThennolorSystem

designed for temperature

maintenance

only

and

typically

will

not provide sufficient

heal

significantly raise

the

temperature

tonk contents.

When

installed

and

operated

accordance

with

these

instructions,

the

Thermolar

system

complies

with

National

Electrical

Code

article

427.

Failure

install

and

operate

this

system

accordance

with

the

manufacturer's

instructions

may

result

unsafe

condition

and

constitutes a

violation

the

system

warranty

and

voids

that

warranty.

Note

that

the

system

must

installed

branch

circuit

that

protected

fault

detector

that

suitable

for

equipment

protection.

PARTS

SPECIFICATIONS

PARTS -SUPPLIED

CALOR/QUE

Cross

check

all

parts

with

the

System

Components

List

ensure

that

all

parts

are

included

and

good

condition

before

beginning

instal-

lation.

Quanti1ies

and/or

lengths

are

included

the

System

Components

List.

The

following

specifications

are

generic

the

Thermolar

system.

Complete

specifica1ions

for

the

par1icular system

being

installed

are

included

the

System

Components

List.

Included

with

the

control

unit

are

a strap

for

attaching

the

tank

and

two

remote

thermo-sensors

with

foot/6

leads.

Voltage:

THS-106:

THS-206:

120

Vac

240

Vac

CalorIQ.Je

Thermolar

hea1ing

elements

are

factory

assembled

with

integral

ground

shield,

adhesive

backing

and

moisture-proof

electrical connections.

Width:

Maximum

Temperature:

Lead Length:

PARTS -INSTALLER SUPPLIED

..,,.

inches/280

not

expose

any

Thermolar

heating

element

tempera-

tures

excess

l 80°F/82°C. See

pages

and

for

maximum

exposure

temperatures

standard

tank

types.

feet/3.5

Standard

grade

duct

tape

(or

equivalent)

rated

for

least

170"F/7

6°C.

,__Calle

Used

run

electrical

power

from

branch circuit

box

the

control

unit.

The

type

and

length

are

determined

local

code

and

individ-

ual

requiremen1s

the

installation.

General

electrician's tools,

including

screwdriver,

linesmans

pliers,

wire

cutter/stripper, etc.

,_,,,__

Thermal

insulation

the

type

and

thickness

noted

the

System

Componen1s List

must

installed

the

tank

ensure

proper

and

safe opera1ion.

not cut

otherwise

alter

the

Thennolor heat-

ing

elements

G,arif

Onnlnellf

,,,_diea

Fuse

circuit

breaker

rated

for

least

120%

1he system

amperage

rating.

,,_,,,,.,__

The

power

supply

must

include

fault

detector

suitable

for

equip-

ment

protec1ion. This

may

integral

wi1h

1he

overcurrent

protec-

tion.

INSTALLATION

Note

For best resuffs, insulate underneath

the

tonk

the

underside

will

not

oc.oessible ofter

installation

the

Thermolorsy$fem, then in$foll insulation prior

final placement

the

tonk. Insulating underneath

the

tonk

will

help ovoid excessive

heat

loss, reducing operat-

ing expense

and

the

risk

damage

sensitive contents.

CONTROL UNIT

Determine

the

locution

the

control

unit.

•

the

control

unit

will

positionm

remotely

from

the

tonk,

skip

the

section,

Heating

Elements.

•

Attoching

the

control

un~

hmpororily

the

tonk

woll

this

lime

will

oid

oligning

the

heoting

elements

thot

the

power

cords

will

reoch

the

controller.

•

lnstolling

the

control

unit

4¥e

level

will

moke

completion

ond

operolion

eosier.

Slide

the

strop

through

the

slots

providm

the

bock

the

control

unit.

Run

the

strop

oround

the

tonk

ond

slip

the

free

end

into

the

budde.

Pos~ion

the

box

obout

feet/1.2

from

the

bottom

the

tonk

ond

lighten

the

strop

hold

ploce.

HEATING

ELEMENTS

Note

Do not install heating elements

when

the

oir

ond/or

tonk temperature is below

35°Fn°c. Below thistemperature

the

adhesive bocking initially moy

not

slick properly.

Once

the

healing elemenls hove

been

secured in place for

least

hours, tempera-

tures

below

°F/2°C

will

nol adversely offed

the

adhesive.

Altom

heoting

eltmmts

the

tonk

sidewoll

using

the

odhesive

bocking

provided.

Hold

the

elements

pos~ion

Ihm,

working

oround

the

tonk,

pe~

the

r~eose

poper

from

them

ond

press

light~

into

pos~ion.

Note

Press

the

elements lightly in place

this time in

case

they

need

reposi-

tioned later.

Note

The heating elements

ore

most effedive when placed

the

boltom

the

tonk

possible. Thiswill allow wormer material

flow upward, promoting

convedion rurrents ond

even internal healing.

Repeot

step

lor

eoch

hmting

element.

Note

ony heating elements need

moved,

before

the

adhesive

sets

up.

Aller o short time

the

heating elements con nol

removed without seriously

damaging them.

Once

oll

the

elements

ore

ploce

proper~,

firmly

press

the

elmJmt/odhesive

into

ploce

securing

the

elmJmls

the

tonk.

Seol

the

edges

eoch

elmJent

with

dud

lope.

This

will

ensure

thot

insulotion

does

not

come

between

the

~emenls

ond

the

tonk

woll

which

could

impede

heot

flow

into

the

tonk.

not install

..&

the

elements

'ID

~v~r mon:,voys,

fillings, pipes,

ribs, channels, insulolion

anything

other

than

the

smoolh tonk wall itself.

Ensurethat

the

entire

element will

in smooth,

dired

oontod with

the

sur-

face d

the

tonk.

overlap

the

not fold

(."

heating ele-

ments

4 

 





  



 

  

  

Note

  a     



 

 

    

 

Note

       

   

      

 

ELECTRICAL

CONNECTIONS

Meosure

ond

record

the

resislonce

eoch

heoting

element.

Record

the

meosured

resislonces

the

lobel

the

bock

the

control

unit

foce

plote.

Route

oll

wiring

the

control

unit

shown

the

following

figure.

&Metal tonks must

prop-

erly grounded before oper-

ating

the

system.

& ¾

~:::~:!:;

~~wires

over

healing elements. The 01/er-limil $en-

sor

wire

may

run over

the

healing

element

which ii is attached, but

only for

the

shortest dist

once

possible.

Input Power

NOTE

When routing

the

wiring, include

the

small

"J"

curves

the

lowest point

each wire.

This will help

ensure

lhol any

waler

that penelroles

the

insulation

does

not reach

the

healing elements.

Secure

oll

wiring

ploce

the

side

the

tonk

using

dud

lope.

Conned

eoch

hmting

element

ond

the

thermo-sensors

the

oppropriote

terminol

connections

the

control

unit

occording

the

following

diogrom.

Note

Cut wires

length,

necessary.

Run

power

supply

coble

from

the

circuit

breoker

box

the

control

unit

ond

moke

the

connec-

tions

the

power

supply

connedors

inside

the

control

unit.

Note

Local

codes

may

require

the

U$e

on intermediary jundion/switch box.

ffi

Some thermo-sensors

cables may include o

ground wire.

not con-

ned

lhermo-.

sensor

ground

wires

the

common line voltage

ground.

&Milke

sure

that power is

turned off before working

with

the

input power coble.

not tum on

power

the

system unless

there

is con-

Altom

remote

olorms,

opplicoble,

the

remote

olorm

reloy

points

(shown

the

wiring

tents

the

tonk

diogrom

the

nB(f

poge).

• Two

alarm

relays

are

provided

that

operate

the

event

that

either

tempera1ure set

for

over-limit

low-limit

reached.

•

Note

that

the

alarm

relays

not

generate

alarm

signal.

External

power

for

the

alarms

must

provided.

• Each

relay

terminal

offers

the

option

normally

open

(NO)

normally

closed (NC) switch.

not

use

both

set-

tings

for

the

same

relay

terminal.

6 1

8888

)

Over Limit Sensor

rInput Power

Maintenance Sensor

INSULATION

Insulate

the

tank

using

the

type

and

thickness

insula1ion

indicated

the

System

Component

List. This

insulation

factor

has

been

used

calculate

the

heating

load

required

the

system: using less

insu-

lation

may

result

contents

damage.

Note

Make

sure

that

the

control unit cover issecurely in plooe before insulation is applied

the

tonk

ensure

that

insulation

gets

into

the

oonlrol

una

itself.

Note

using blown-on insulation, creole o dam

around

the

control unit cover

ensure

that

may

removed

allow for progmmming

and

the

indicator lights

seen.

OPEUTI0N

PROGRAMMING

The

programmable

controller

provides

four

different

user-settable

parameters

Maintenance

Temperature:

Differential:

Over-Limit

Temperature:

Low-Limit

Temperature:

The

desired

conten1s

temperature.

The precision

temperature

control.

The

highest

temperature

that

the

heating

elemen1s,

the

tank

conten1s

the

tank

i1self

should

reach.

The

lowest

allowable

contents

temperature.

[

8.8.8.8

0 0 0

:-)

H H

Heater

Circuits Active

ltii!nH..attr

Rd,y

•

3+1

·);

t?sl

I=+

~bdel:( 1

Tank

Temperature

Maintenance

System

.._

CAUTION

U-1c

jnc

Vott~c

Conductcr::

Arc

E:cp:iccd

\A/her

n-e

racep1Me

lsf1em:inc ' /

The

over-limit

and

low-limit

temperatures

are

used

conjunction

with

the

on-board

indicator

lights

and/or

remote

alarms

indicate

fault

situation.

the

over-limit

temperature

reached,

power

all

elements

will

shut

off.

Note

The c.ontrol unit

will

normally

preprogrammed with

the

temperaturesspecified

when

the

system

was

ordered. Before operating

the

system, confirm

the

temperature

programming.

set

temperatures:

Press

the

Scroll

button

one

times

until

the

desired

lundion

setting

LED

ism.

The

LCD

disploy

now

indicotes

the

current

fund

ion

setting.

Use

the

.6.

ond

buttons

set

the

temperoture

higher

lowe-

thon

the

currmt

setting.

See

the

following

se:tion,

Operating

Temperatures,

for

list

occeptoble

te-nperotures.

Note

Set

the

over-lima temperature at least l O'F/5°C higher

than

the

maintenance

ternperature.

Press

the

Scroll

button

one

limes

e~her

highlight

onother

fund

ion

until

oll

lunc-

lion

lights

ore

out,

which

returns

the

control

unit

ope-oting

mode.

MAXIMUM

OPERATING

TEMPERATURES

Metal

Tanks

Maintenance

Temperature:

Over

Limit

Temperature:

Low

Limit

Temperature:

Crosslinked

Jl'ofyefflyfene

Tanks

Maintenance

Temperature:

Over

Limit

Temperature:

Low

Limit

Temperature:

160"F/70°C

170"F/75°C

155°F/65°C

130"F/55°C

140"F/60°C

125°F/50°C

ffi

When programming

the

oontrol

una

is complete,

ensure that all fundion

lights

ore

out. When

the

system is

programming

mode

(when

one

the

fundion lights islij)

the

heating elements

will

still

operate

but

there

is o possibility that

the

program-

ming may

changed inadvertently.

~:~::::~d

(.'

lures

noted at

left.

Temperature settings above

those

listed

may

result

damage

the

Thermolor

system,

the

tonk ond/o.-

the

tonk con-

tents.

Ensure that

the

t temperature

the

contents

being

loaded

into o tonk

does

not exceed

the

maxi-

mum temperature setting

noted at

left.

MAXIMUM

OPERATING

TEMPERATURES

(continued)

linear

Polyethylene

Tanks

Maintenance

Temperature:

Over

Limit

Temperature:

Low

Limit

Temperature:

OPERATION

120'F/50°C

130'F/55°C

115°F/45°C

Under

normal

operating

condi1ions,

adjustment

is necessary.

suggested

that

the

liquid

level

within

the

tank

maintained

least

the

level

the

highest

hea1ing

element.

This

will

ensure

that

each

heating

element

operating

its

peak

efficiency.

TEMPERATURE

ALARMS

User

intervention

may

required

either

the

over-limit

low-limit

alarm

lights

are

illuminated

remote

alarms

(if

installed)

are

ac1i-

vated.

Under

these circumstances, check

for

the

following

indica-

tions:

Note

normal operation,

the

over-limit temperature alarm

and

relay

may

occasionally

adivotecl

the

over-limit alarm

and

relay remain

for more

than

5 minutes

time remedial

adion

should

followed.

• Does

the

system

exterior

the

tank

look

damaged

any

way?

Determine

the

extent

the

damage

and

contact CalorJQ.Je

technical

support

(508)

291-4224

for

possible correc1ive

action.

•

Are

the

hea1ing

elements

damaged?

determine

the

elements

have

been

damaged:

Remove

the

~stem

from

power.

Disconnect

mch

heoting

element

from

the

terminol

strip

the

control

unit.

possible,

visuol~

inspect

eoch

element

for

obvious

domoge.

Using

ocwrote

ohm

multimeter,

determine

the

resistom:e

eoch

element.

These

rmdings

should

bttween

the

following

(

depending

vohoge):

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