Campbell Hausfeld CE3000 Bedienungsanleitung

Two Stage Air Compressors

Operating Instructions and Parts Manual

Models: CE3000 and CE3001

IN568800AV

8/15

A Marmon/Berkshire Hathaway Company

READ AND FOLLOW ALL INSTRUCTIONS • SAVE THESE INSTRUCTIONS • DO NOT DISCARD

Please read and save these instructions. Read carefully before attempting to

assemble, install, operate or maintain the product described.

Protect yourself and others by observing all safety information. Failure to comply

with instructions could result in personal injury and/or property damage! Retain

instructions for future reference.

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to

this manual or file it for safekeeping.

Model #: _______________________

Serial #: ________________________

Purchase Date: _________________

For parts, product & service

information

visit www.campbellhausfeld.com

Campbell Hausfeld

100 Production Drive

Harrison, Ohio 45030

BEFORE YOU BEGIN

Introduction

The Campbell Hausfeld two-stage air compressors are oil lubricated reciprocating compressors.

General Purpose Series Models Include:

• Compressor pump

• ASME air receiver with safety valve

• Electric motor

• Pressure switch

Quick Reference

Recommended Oil (2 Options)

Single viscosity SAE 30 ISO100 nondetergent compressor oil. Part number

ST125303AV (0.5 qt) or ST126701AV (4 qt).

10W30 synthetic oil such as Mobil 1®or CE0032 (1 qt).

Oil Capacity

Approximately 0.5 quarts

UNPACKING

Do not lift or move unit without appropriately rated equipment. Be sure

the unit is securely attached to lifting device used. Do not lift unit by holding onto

tubes or coolers. Do not use unit to lift other attached equipment.

After unpacking the unit, inspect carefully for any damage that may have occurred during transit. Check for

loose, missing or damaged parts. Check to be sure all supplied accessories are enclosed with the unit. In case of

questions, damaged or missing parts, please visit www.campbellhausfeld.com for customer assistance.

Do not operate unit if damaged during shipping, handling or use. Damage

may result in bursting and cause injury or property damage.

Required Items - Not Included

• Oil

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Figure 1 - General Purpose Series Compressor

Getting To Know Your Compressor - General Purpose Series

Air Filter Beltguard

Pressure Switch

Compressor Pump

Motor

Manual Tank Drain

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GENERAL SAFETY INSTRUCTIONS

Safety Guidelines

This manual contains information that is very important to know and understand. This information is provided

for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the

following symbols.

Danger indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

Warning indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Caution indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury.

Notice indicates important information, that if not followed, may cause

damage to equipment.

IMPORTANT: Information that requires special attention.

Safety Symbols

The following Safety Symbols appear throughout this manual to alert you to important safety hazards and

precautions.

California Proposition 65

This product or its power cord may contain chemicals known to the State

of California to cause cancer and birth defects or other reproductive harm. Wash

hands after handling.

You can create dust when you cut, sand, drill or grind materials such as wood,

paint, metal, concrete, cement, or other masonry. This dust often contains

chemicals known to cause cancer, birth defects, or other reproductive harm. Wear protective gear.

Important Safety Information

Please read and save these instructions. Read carefully before attempting to assemble, install,

operate or maintain the product described. Protect yourself and others by observing all safety

information. Failure to comply with instructions could result in personal injury and/or property

damage! Retain instructions for future reference.

This manual contains important safety, operational and maintenance information. If you have any questions,

please visit www.campbellhausfeld.com for customer assistance.

Since the air compressor and other components (material pump, spray guns, filters, lubricators, hoses, etc.) used

make up a high pressure pumping system, the following safety precautions must be observed at all times:

Risk of

Moving

Parts

Risk of

Hot Parts

Risk of

Explosion

Risk of

Fumes

Risk of

Pressure

Risk of

Shock

MANUAL

Read

Manual

First

Risk of

Fire

Wear Eye

and Mask

Protection

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Important Safety Information (Continued)

BREATHABLE AIR WARNING

This compressor/pump is not equipped and should not be used “as is” to supply breathing quality

air. For any application of air for human consumption, the air compressor/pump will need to be

fitted with suitable in-line safety and alarm equipment. This additional equipment is necessary to

properly filter and purify the air to meet minimal specifications for Grade D breathing as described

in Compressed Gas Association Commodity Specification G 7.1, OSHA 29 CFR 1910. 134, and/or

Canadian Standards Associations (CSA).

DISCLAIMER OF WARRANTIES

In the event the compressor is used for the purpose of breathing air application and proper in-line

safety and alarm equipment is not simultaneously used, existing warranties shall be voided, and the

manufacturer disclaims any liability whatsoever for any loss, personal injury or damage.

General Safety

• Read all manuals included with this product carefully. Be thoroughly familiar with the controls and the proper

use of the equipment.

• Follow all local electrical and safety codes as well as the United States National Electrical Codes (NEC) and

Occupational Safety and Health Act (OSHA).

• Only persons well acquainted with these rules of safe operation should be allowed to use the compressor.

• Keep visitors away and NEVER allow children in the work area.

• Wear safety glasses and use hearing protection when operating the unit.

• Do not stand on or use the unit as a handhold.

• Before each use, inspect compressed air system and electrical components for signs of damage,

deterioration, weakness or leakage. Repair or replace defective items before using.

• Check all fasteners at frequent intervals for proper tightness.

Motors, electrical equipment and controls can cause electrical arcs that will

ignite a flammable gas or vapor. Never operate or repair in or near a flammable

gas or vapor. Never store flammable liquids or gases in the vicinity of the compressor.

Never operate compressor without a beltguard. This unit can start automatically

without warning. Personal injury or property damage could occur from contact

with moving parts.

• Do not wear loose clothing or jewelry that will get caught in the moving parts of the unit.

Compressor parts may be hot even if the unit is stopped.

• Keep fingers away from a running compressor; fast moving and hot parts will cause injury and/or burns.

• If the equipment should start to vibrate abnormally, STOP the engine/motor and check immediately for the

cause. Vibration is generally an indication of trouble.

• To reduce fire hazard, keep engine/motor exterior free of oil, solvent, or excessive grease.

An ASME code safety relief valve with a setting no higher than the Maximum

Allowable Working Pressure (MAWP) of the tank MUST be installed in the air lines

or in the tank for this compressor. The ASME safety valve must have sufficient flow and pressure

ratings to protect the pressurized components from bursting. The flow rating can be found in the parts

manual. The safety valve in the intercooler does not provide system protection.

Maximum operating pressure is 175 psi for two-stage compressors. Do not

operate with pressure switch or pilot valves set higher than 175 psi (two-stage).

• Never attempt to adjust ASME safety valve. Keep safety valve free from paint and other accumulations.

MANUAL

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Important Safety Information (Continued)

Never attempt to repair or modify a tank! Welding, drilling or any other

modification will weaken the tank resulting in damage from rupture or explosion.

Always replace worn, cracked or damaged tanks.

Drain liquid from tank daily.

• Tanks rust from moisture build-up, which weakens the tank. Make sure to drain tank regularly and inspect

periodically for unsafe conditions such as rust formation and corrosion.

• Fast moving air will stir up dust and debris which may be harmful. Release air slowly when draining moisture

or depressurizing the compressor system.

Spraying Precautions

Do not spray flammable materials in vicinity of open flame or near

ignition sources including the compressor unit.

• Do not smoke when spraying paint, insecticides, or other flammable substances.

• Use a face mask/respirator when spraying and spray in a well ventilated area to prevent health and fire

hazards.

• Do not direct paint or other sprayed material at the compressor. Locate compressor as far away from the

spraying area as possible to minimize overspray accumulation on the compressor.

• When spraying or cleaning with solvents or toxic chemicals, follow the instructions provided by the chemical

manufacturer.

Save These Instructions

Do Not Discard

The DANGER, WARNING, CAUTION, and NOTICE notifications and instructions in this manual cannot

cover all possible conditions and situations that may occur. It must be understood by the operator that

caution is a factor which cannot be built into this product, but must be supplied by the operator.

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SPECIFICATIONS

CE3000 CE3001

Motor HP 5 5

Power 230 208-230

Phase 1 3

Displacement CFM 17.3 17.3

Air Delivery CFM 13.7 @ 175 PSI 13.7 @ 175 PSI

Max PSI 175 175

Pump RPM 1190 1190

Tank Capacity 80 80

Unit Weight 460 lb 460 lb

Amp Draw 22 14.2-12.8

Max Duty Cycle 80/20 80/20

Tank Outlet 3/4 (F) NPT 3/4 (F) NPT

DIMENSIONS

CE3000 CE3001

Length 35 inches 35 inches

Width 27 inches 27 inches

Height 71 inches 71 inches

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INSTALLATION INSTRUCTIONS

Disconnect, tag and lock out power source then release all pressure from the

system before attempting to install, service, relocate or perform any maintenance.

Do not lift or move unit without appropriately rated equipment. Be sure the unit is

securely attached to lifting device used. Do not lift unit by holding onto tubes or

coolers. Do not use unit to lift other attached equipment.

Never use the wood shipping skids for mounting the compressor.

Picking the Location

Install and operate unit at least 24 inches from any obstructions in a

clean, well ventilated area. The surrounding air temperature should

not exceed 100° F. This will ensure an unobstructed flow of air to

cool compressor and allow adequate space for maintenance.

Do not locate the compressor air inlet

near steam, paint spray, sandblast areas

or any other source of contamination.

NOTE: If compressor operates in a hot, moist environment, supply

compressor pump with clean, dry outside air. Supply air should be

piped in from external sources.

Tank Mounting

The tank should be bolted into a flat, even, concrete floor or on a

separate concrete foundation. Vibration isolators should be used

between the tank leg and the floor. Model MP345700AJ isolator pads

are recommended for vertical units.

When using isolator pads, do not draw bolts tight. Allow the pads

to absorb vibrations. When isolators are used, a flexible hose or

coupling should be installed between the tank and service piping.

Failure to properly install the tank can

lead to cracks at the welded joints and

possible bursting.

Piping

Never use plastic (PVC) pipe for

compressed air. Serious injury or death

could result.

Any tube, pipe or hose connected to the unit must be able to

withstand the temperature generated and retain the pressure. All

pressurized components of the air system must have a pressure

rating of 200 psi or higher. Incorrect selection and installation of any

tube, pipe or hose could result in bursting and injury. Connect piping system to tank using the same size fitting as

the discharge port.

Minimum Pipe Size For Compressed Air Line

CFM

Length Of Piping System

25 feet 50 feet 100 feet 250 feet

10 1/2 inch 1/2 inch 3/4 inch 3/4 inch

20 3/4 inch 3/4 inch 3/4 inch 1 inch

40 3/4 inch 1 inch 1 inch 1 inch

60 3/4 inch 1 inch 1 inch 1 inch

100 1 inch 1 inch 1 inch 1-1/4 inch

Figure 3 - Isolator Pad

≥ 24 inches

≥ 24

inches

Figure 2 - Location

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INSTALLATION INSTRUCTIONS (CONTINUED)

Installing A Shut-Off Valve

A shut-off valve should be installed on the discharge port of the tank to control the air flow out of the tank. The

valve should be located between the tank and the piping system.

Never install a shut-off valve between the compressor pump and the tank.

Personal injury and/or equipment damage may occur. Never use reducers in

discharge piping.

When creating a permanently installed system to distribute compressed

air, find the total length of the system and select pipe size from the chart.

Bury underground lines below the frost line and avoid pockets where

condensation can gather and freeze.

Apply air pressure to the piping installation and make sure all joints are

free from leaks BEFORE underground lines are covered. Before putting

the compressor into service, find and repair all leaks in the piping, fittings

and connections.

Wiring

All wiring and electrical connections must be performed by a qualified electrician

familiar with induction motor controls. Installations must be in accordance with

local and national codes.

Overheating, short circuiting and fire damage will result from inadequate wiring.

Wiring must be installed in accordance with National Electrical Code and local codes and standards that have

been set up covering electrical apparatus and wiring. These should be consulted and local ordinances observed.

Be certain that adequate wire sizes are used, and that:

1. Service is of adequate ampere rating.

2. The supply line has the same electrical characteristics (voltage, cycles and phase) as the motor. Refer to

motor name plate for electrical ratings and specifications.

3. The line wire is the proper size and that no other equipment is operated from the same line. The chart gives

minimum recommended wire sizes for compressor installations.

Minimum Wire Size (Use 75°C Copper Wire)

Make sure voltage is correct with the motor wiring.

NOTE: If using 208 volts single phase, make sure the motor name plate states it is rated

for 208 volts single phase. 230 volt single phase motors do not work on 208 volts unless

they have the 208 volt rating.

Single Phase Three Phase

HP Amps 230V 208/230V 460/575V

SPL up to 22.0 10 AWG

5.0 8 AWG 12 AWG 14 AWG

7.5 8 AWG 10 AWG 12 AWG

10.0 N/A 8 AWG 12 AWG

15.0 N/A 6 AWG 10 AWG

25.0 N/A 3 AWG 8 AWG

Recommended wire sizes may be larger than the minimum set up by local ordinances.

If so, the larger size wire should be used to prevent excessive line voltage drop. The

additional wire cost is very small compared with the cost of repairing or replacing a

motor electrically “starved” by the use of supply wires which are too small.

Figure 4 - Shut-off Valve

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