Canworld CDE500 Series Bedienungsanleitung

CDE500 Vector Control AC Drive Preface

Preface

Thank you for purchasing CDE500 Vector Control AC Drive developed by Shenzhen Canworld

Electrical Technology Co.,Ltd.

The CDE500 series AC drive is a general-purpose high-performance vector control AC drive, which

is widely used for simple fan and pump driving, and automatic controlling in specific industry

equipment of Textile,Stone sawing machine,Air compressor,Spindle servo drive ,Crane,Veneer

peeling machine,line cutting machine,oil-fields and wire drawing machine. It can also provide

all-in-one solution for the application of ball crusher,injection molding machine and intelligent motor.

This manual describes the notes and guidance of selection, installation, parameter setting, field

debugging, fault diagnostics and daily maintenance. Read and understand the user manual before

use and forward the manual to the end user.

Notes

The drawings in the user manual are sometimes shown without covers or protective

guards.Remember to install the covers and protective guards according to the user manual,

then perform operations in accordance with the instructions.

The drawings in the manual are shown for description only and may not match the product

that you purchased.

The instructions are subject to change without notice, due to product upgrade and the

efforts to increase the accuracy and convenience of the user manual.

Contact our agents or customer service center if you need to purchase this user manual.

Contact our customer service center if you have problems during the use.

Service hot line: +86 4000-888-699 Fax: +86 755-26617646

Data Code: EN31544A001

Version: V3.0

CDE500 Vector Control AC Drive Simple operation instruction

Easy Operation Instruction

Notes: All the examples below are base on factory setting.

Example 1: Start/stop the AC drive and set frequency by Keypad.

Operating steps:

1.1) Configure the following parameters according to the motor nameplate and actual

requirements.

Function

Code

Name

Unit

Function

Code

Name

Unit

b0.04

Acceleration time 1

Sec

b0.08

Rated motor current

b0.05

Deceleration time 1

Sec

b0.09

Rated motor frequency

b0.06

Rated motor power

b0.10

Rated motor speed

RPM

b0.07

Rated motor voltage

b2.01

Digital setting frequency

1.2) Start/stop the AC drive by pressing the RUN/STOP key on the keypad.

Example 2: Start/stop the AC drive by digital input (X terminals) and set frequency through

analog input signals.

Operating steps:

2.1) Terminal X1 controls forward running, X2 controls reverse running, and AI1 signal set the

running frequency.Please configure the wiring refer the following diagram.

2.2) Configure the following parameters base on the wiring mode.

Function

Code

Name

Value

Meaning

b0.11

Command sources selection

Commands from X terminals.

b2.00

Main frequency source A selection

Frequency from AI1.

C0.01

The function of terminal X1

3 (default)

Forward run

C0.02

The function of terminal X2

Reverse run

CDE500 Vector Control AC Drive Simple operation instruction

2.3) Configure the following parameters according to the motor nameplate and actual

requirements.

Function

Code

Name

Unit

Function

Code

Name

Unit

b0.04

Acceleration time 1

Sec

b0.08

Rated motor current

b0.05

Deceleration time 1

Sec

b0.09

Rated motor frequency

b0.06

Rated motor power

b0.10

Rated motor speed

RPM

b0.07

Rated motor voltage

2.4) Set running frequency by adjusting the signal level of AI1.

2.5) The AC drive will run forward when the switch K1 is closed, and run reverse when the K2 is

closed. If the K1 and K2 are both in closed or open status, the AC drive will stop.

Example 3: Start/stop the AC drive and set frequency through communication (Modbus RTU

protocol, RS485 interface)

Operating steps:

3.1) Connect the control device to the AC drive directly if it supports RS485 interface. Otherwise,

please add an communication adapter box.

3.2) Configure the following communication related parameters.

Function

Code

Name

Value

Meaning

b0.11

Command sources selection

Commands from the communication.

L0.00

Communication baud rate

1 (default)

9600 bps

L0.01

Data format

1 (default)

No check, 8-N-2 data format

L0.02

Slave address

1 (default)

3.3) Configure the following parameters according to the motor nameplate and actual

requirements..

Function

Code

Name

Unit

Function

Code

Name

Unit

b0.04

Acceleration time 1

Sec

b0.08

Rated motor current

b0.05

Deceleration time 1

Sec

b0.09

Rated motor frequency

b0.06

Rated motor power

b0.10

Rated motor speed

RPM

b0.07

Rated motor voltage

CDE500 Vector Control AC Drive Simple operation instruction

3.4) Set the running frequency of the AC drive (salve address is 1) to 25 Hz by writing the data to

the register 0x6400 with the communication function code 0x06.

Frame

Address

Function Code

Check Sum

Request

0x01

0x06

0x64

0x00

0x13

0x88

0x9B

0xAC

Response

0x01

0x06

0x64

0x00

0x13

0x88

0x9B

0xAC

Remarks: 0x1388 corresponds to 5000 in decimal, which means 50 percents as communication setting value.

When the communication setting value is used for reference frequency, the base value is b0.00(Max

frequency,default 50Hz).

3.5) Run the AC drive (slave address is 1) forward by writing the data to the register 0x6401 with

the communication function code 0x06.

Frame

Address

Function Code

Check Sum

Request

0x01

0x06

0x64

0x01

0x00

0x01

0x06

0xAC

Response

0x01

0x06

0x64

0x01

0x00

0x01

0x06

0xAC

3.6) Stop the AC drive (slave address is 1) by writing the data to the register 0x6401 with the

communication function code 0x06.

Frame

Address

Function Code

Check Sum

Request

0x01

0x06

0x64

0x01

0x00

0x06

0x47

0x38

Response

0x01

0x06

0x64

0x01

0x00

0x01

0x47

0x38

Remarks: 0x6401 command function

Address

Command Function

6401H

(b0.11 = 2)

0001: Forward run

0002: Reverse run

0003: Forward JOG

0004: Reverse JOG

0005: Coasting stop

0006: Deceleration stop

0007: Fault reset

CDE500 Vector Control AC Drive Catalog

Catalog

Preface

Contents

Chapter 1 Safety Information and Precautions............................................................................................... 1

1.1 Safety Information and Precautions....................................................................................................1

1.2 General Precautions...............................................................................................................................1

Chapter 2 Product Information............................................................................................................................ 2

2.1 CDE500 Technical Specifications........................................................................................................2

2.2 CDE500 Designation Rules..................................................................................................................5

2.3 CDE500 Nameplate................................................................................................................................6

2.4 CDE500 Model and Technical Parameters.......................................................................................6

2.4.1 General Series............................................................................................................................. 6

2.4.2 CDE502 Series(High power & Wall-mounted)....................................................................11

2.4.3 CDE505 Series(IP54 level).....................................................................................................12

2.5 CDE500 Appearance and Dimensions............................................................................................ 13

2.5.1 General Series...........................................................................................................................13

2.5.2 CDE502 Series(High power & Wall-mounted)................................................................... 20

2.5.3 CDE505 Series(IP54 level).....................................................................................................22

2.6 Keypad Physical Dimensions.............................................................................................................23

2.6.1 Keypad A.....................................................................................................................................23

2.6.2 Keypad A Foundation...............................................................................................................23

2.6.3 Keypad B.................................................................................................................................... 24

2.6.4 Keypad B Foundation.............................................................................................................. 24

2.6.5 Keypad C.................................................................................................................................... 25

2.6.6 Dust Excluding Plate A............................................................................................................ 25

2.6.7 Dust Excluding Plate B............................................................................................................ 25

2.7 Selection Suggestion of AC Drive..................................................................................................... 26

2.8 Recommendation of Brake Resistance Selection.........................................................................26

Chapter 3 Mechanical and Electrical Installation..........................................................................................30

3.1 Mechanical Installation........................................................................................................................ 30

3.1.1 Requirements of Installation Environment.......................................................................... 30

3.1.2 Installation Direction and Clearance.....................................................................................30

3.1.3 Removal and Installation of the Keypad and Cover..........................................................31

3.2 Electrical Installation............................................................................................................................ 36

3.2.1 Instructions of Peripheral Electrical Components..............................................................37

3.2.2 Selection Guidance of Peripheral Electrical Components...............................................37

3.2.3 Terminals Wiring Diagram of the AC drive..........................................................................41

3.2.4 Power Terminals of the Main Circuit..................................................................................... 42

3.2.5 Control Terminals and Wiring Description...........................................................................44

Chapter 4 Operation,Display and Application................................................................................................49

4.1 Keypad Interface...................................................................................................................................49

4.2 Keypad Indicators................................................................................................................................. 50

4.3 Function of the Keypad Key............................................................................................................... 50

4.4 Keypad Display..................................................................................................................................... 51

4.4 Menu Introduction................................................................................................................................. 52

4.5 Monitor Parameters..............................................................................................................................52

4.6 Parameters Upload and Download...................................................................................................53

4.7 Password and Parameter Setting..................................................................................................... 54

4.8 User Defined Parameters................................................................................................................... 55

4.9 Non-basic Menu Display..................................................................................................................... 55

Chapter 5 Parameter List Table........................................................................................................................ 56

A0 Monitor.................................................................................................................................................. 57

A1 Fault & Diagnostics............................................................................................................................ 60

b0 Basic Parameters................................................................................................................................62

b1 Run & Stop logic................................................................................................................................. 63

CDE500 Vector Control AC Drive Catalog

b2 Frequency Source.............................................................................................................................. 64

C0 Digital Input..........................................................................................................................................65

C1 Digital Output.......................................................................................................................................67

C2 Analog Input.........................................................................................................................................69

C3 Analog Output..................................................................................................................................... 70

C4 Pulse Input/Output............................................................................................................................. 71

C5 Virtual Digital Input/Output............................................................................................................... 71

d0 Motor Control....................................................................................................................................... 72

d1 Motor Parameters............................................................................................................................... 74

d2 Speed Control...................................................................................................................................... 74

d3 Torque Control..................................................................................................................................... 76

d5 Motor 2 Parameters............................................................................................................................77

d6 Motor 2 Speed Control.......................................................................................................................78

E0 JOG....................................................................................................................................................... 80

E1 Skip Frequency................................................................................................................................... 80

E2 Multi-Reference...................................................................................................................................80

E3 Simple PLC.......................................................................................................................................... 81

E4 Acc & Dec Time...................................................................................................................................82

E5 PID......................................................................................................................................................... 83

E6 Multi-Pump Control............................................................................................................................ 85

E7 Swing Frequency................................................................................................................................86

E8 Droop Control...................................................................................................................................... 86

E9 Power Loss Ride Through................................................................................................................ 86

EA External Brake.................................................................................................................................... 87

Eb Supervision.......................................................................................................................................... 87

F0 Protection............................................................................................................................................. 89

F1 Auto Reset............................................................................................................................................91

H0 System Parameters........................................................................................................................... 91

H1 AI/AO Calibration................................................................................................................................ 93

L0 Communication Setting..................................................................................................................... 93

L1 Point-point Communication.............................................................................................................. 94

L2 Encoder Setting...................................................................................................................................94

P0 User-defined Parameters................................................................................................................. 95

P1 Debug Parameters............................................................................................................................. 95

P2 Factory Parameters........................................................................................................................... 95

Chapter 6 Parameters Description...................................................................................................................96

Group A0: Monitor....................................................................................................................................... 96

Group A1: Fault & Diagnostic................................................................................................................. 103

Group b0: Basic Parameters.................................................................................................................. 105

Group b1: Run & Stop Logic...................................................................................................................109

Group b2: Frequency Source..................................................................................................................116

Group C0: Digital Input.............................................................................................................................120

Group C1: Digital Output......................................................................................................................... 132

Group C2: Analog Input........................................................................................................................... 138

Group C3: Analog Output........................................................................................................................ 143

Group C4: Pulse Input/Output................................................................................................................ 146

Group C5:Virtual Digital Input/Output.................................................................................................. 148

Group d0: Motor Control.......................................................................................................................... 150

Group d1: Motor Parameters.................................................................................................................. 158

Group d2: Speed Control.........................................................................................................................160

Group d3:Torque Control........................................................................................................................ 165

Group d5: Motor 2 Parameters.............................................................................................................. 170

Group d6: Motor 2 Speed Control......................................................................................................... 172

Group E0: JOG.......................................................................................................................................... 175

Group E1: Skip Frequency......................................................................................................................176

Group E2: Multi-Reference..................................................................................................................... 177

Group E3: Simple PLC.............................................................................................................................178

CDE500 Vector Control AC Drive Catalog

Group E4: Acc & Dec time.......................................................................................................................180

Group E5: PID............................................................................................................................................181

Group E6: Multi-Pump Control............................................................................................................... 192

Group E7: Swing Frequency...................................................................................................................201

Group E8: Droop Control......................................................................................................................... 204

Group E9: Power Loss Ride Through...................................................................................................205

Group EA: External Brake....................................................................................................................... 206

Group Eb: Supervision............................................................................................................................. 208

Group F0: Protection................................................................................................................................ 214

Group F1: Auto Reset...............................................................................................................................220

Group H0: System Parameters.............................................................................................................. 221

Group H1: AI/AO Calibration...................................................................................................................226

Group L0: Communication Setting........................................................................................................ 228

Group L1: Point-point Communication................................................................................................. 229

Group L2: Encoder Setting......................................................................................................................230

Group P0: User-defined Parameters.................................................................................................... 232

Group P1: Debug Parameters................................................................................................................233

Chapter 7 Fault Detection and Diagnostics................................................................................................. 234

7.1 Faults and Solutions.......................................................................................................................... 234

7.2 Common Faults and Solutions........................................................................................................ 242

Chapter 8 Communication Protocol.............................................................................................................. 243

8.1 Protocol Comment..............................................................................................................................243

8.2 Networking Mode................................................................................................................................243

8.3 Bus Structure.......................................................................................................................................243

8.4 Protocol Format.................................................................................................................................. 244

8.5 Functions of Protocol.........................................................................................................................245

Chapter 9 Maintenance.................................................................................................................................... 253

9.1 Routine Repair and Maintenance................................................................................................... 253

9.2 The Inspection and Replacement of Vulnerable Components................................................ 253

9.3 Storage and Warranty Agreement.................................................................................................. 254

Chapter 10 Optional Cards...........................................................................................................................255

10.1 Relay Card（IO1）.......................................................................................................................255

10.2 Multi-function IO Card（IO2）................................................................................................... 256

10.3 Multi-function IO Card（IO3）................................................................................................... 257

10.4 Temperature Sample Card（IO4）...........................................................................................258

10.5 Differential Encoder Card（PG1）........................................................................................... 259

10.6 OC type Encoder Card（PG2）................................................................................................260

10.7 Modbus+IO Card（COM1）...................................................................................................... 261

10.8 Profibus Card（COM2）.............................................................................................................262

10.9 CANopen Card（COM3）.......................................................................................................... 263

10.10 GPRS Optional Card(COM4)...................................................................................................... 264

10.11 Modbus TCP Card（COM5）..................................................................................................... 266

Appendix: Records of Version Changes...................................................................................................... 268

CDE500 Vector Control AC Drive Chapter 1 Safety Information and Precautions

Chapter 1 Safety Information and Precautions

Safety definition:

In this user manual, the notices are graded based on the degree of danger:

DANGER indicates that failure to comply with the notice will result in severe personal injury

or even death.

WARNING indicates that failure to comply with the notice will result in personal injury or

property damage.

Read this user manual carefully so that you can have a thorough understanding of the product.

Installation, debugging and maintenance must be performed in accordance with the content of this

chapter. There will assume no liability or responsibility for any injury and loss due to improper

operation.

1.1 Safety Information and Precautions

Before installation

DANGER

Do not install the equipment if you find water seepage, component missing or damage upon

unpacking.

Do not install the equipment if the packing list does not conform to the product you received.

DANGER

Handle the equipment with care during transportation to prevent damage to the equipment.

Do not use the equipment with damaged or missing components. Failure to comply will

result in personal injury.

Do not touch the components in the equipment. Failure to comply will result in static

electricity damage.

During installation

DANGER

Install the equipment on incombustible objects such as metal and keep it away from

combustible materials.

Do not install the equipment in the environment with combustible gas. Failure to comply will

result in a fire.

Do not loosen the fixed screws of the components, especially the screws with red marks.

CDE500 Vector Control AC Drive Chapter 1 Safety Information and Precautions

WARNING

Do not drop wire end or screw into the AC drive. Failure to comply will result in the damage

to the AC drive.

Install the AC drive in places free of vibration and direct sunlight.

When two AC drives are laid in the same cabinet, please arrange the installation positions

properly to ensure the cooling effect.

At wiring

DANGER

Wiring must be performed only by qualified personnel under instructions described in this

user manual.

Failure to comply may result in unexpected accidents.

A circuit breaker must be used to isolate the power supply and the AC drive. Failure to

comply may result in a fire.

Ensure that the power supply is cut off before wiring. Failure to comply may result in the

electric shock.

Tie the AC drive to ground properly by standard (earthing resistance less than 10 Ohms).

Failure to comply may result in the electric shock.

Do not control the run or stop of the AC drive by turning on or off the input power supply.

DANGER

Pay attention to marks of the wiring terminals. Never connect the power cables to the output

terminals (U,V,W) of the AC drive. Failure to comply will result in damage to the AC drive.

Ensure that the wiring conforms to EMC requirements and the safety standard of the region.

Please refer to proposals of the user manual when considering the diameter of the wire.

Failure to comply will result in accidents.

Never connect the braking resistor between DC bus terminals (+) and (-).Failure to comply

will result in a fire.

Before power-on

WARNING

Check that following requirements are met:

The voltage class of the power supply is consistent with the rated one of the AC drive.

The input terminals (R, S, T) and output terminals (U, V, W) are properly connected.

No short-circuit exists in the peripheral circuit.

The wiring is secured.

Failure to comply will result in the damage to the AC drive.

Do not perform the voltage resistance test on any part of the AC drive because such test has

been done in the factory. Failure to comply will result in accidents.

Dieses Handbuch passt für folgende Modelle

157

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