Carbatec TJ-250P Bedienungsanleitung
OWNERS MANUAL
PROFESSIONAL COMBINATION THICKNESSER / JOINTER
TJ-250P /TJ-X250P
WARRANTY
02
Warning
The symbols below advise that you follow the correct
safety procedures when using this machine.
Dust mask
should be worn
Ear protection
should be worn
Eye protection
should be worn
Fully read manual
and safety instructions
before use
HAZARD
Motor gets hot
An economy version of a European style planer/thicknesser. A real space
saver in the workshop. Features flip-up tables for conversion to thicknesser.
Tables have noise-dampening slots. Serrated steel infeed roller is standard.
Comes with spiral cutter head.
Spiral cutterheads revolutionise your woodwork! Offering silent cutting as
well as less chatter and tear-out in curly or highly figured wood, these
cutterheads save hours of cleanup work after dressing timber. This
machine's 64 four-sided cutter knives (which can be turned to offer a new
cutting edge in seconds) are made of fine grain tungsten carbide and are
held in place by a Torx style screw. Knives of this type last three to five
times longer than good quality HSS knives. Multiply this by four cutting
edges and you achieve 12 to 20 times the normal blade life of a HSS blade
set.
Easily turned and seated, they present a fully sharpened and indexed
cutting edge. No complex blade setting or jigs are required - you simply
replace the blade when all four edges have been used. This style of
cutterhead also reduces the size of shavings when cutting, increasing the
effectiveness of your dust collection setup. The size of the knife and the
spiral cutting action also reduce the amount of horsepower needed to drive
the machine, translating into more effective power transmission on each
cut revolution.
03
What’s Included
Model Numbers:
QTY1 AW106PTX / Planer Thicknesser (95% assembled)
QTY1 Planer Fence
QTY1 Planer Fence Mounting Base
QTY1 Fence Securing Bracket
QTY1 Overhand Planer Guard Mounting Bracket
QTY1 Overhand Planer Guard
QTY1 Overhand Planer Guard Locking Plate
QTY1 Spring Metal Plate
QTY2 M10 Washers
QTY2 M10 Lever Handle Bolts
QTY2 M6 x 12mm Caphead Bolts
QTY1 3mm Allen Key
QTY1 4mm Allen Key
QTY1 5mm Allen Key
QTY1 6mm Allen Key
QTY2 M6 Eye Bolts (for lifting)
QTY1 Instruction Manual
General Instructions for 230V Machines
Good Working Practices/Safety
The following suggestions will enable you to observe good working practices, keep yourself and fellow workers
safe and maintain your tools and equipment in good working order.
WARNING!! KEEP TOOLS AND EQUIPMENT OUT OF THE REACH OF YOUNG
CHILDREN
Work Place/Environment
The machine is not designed for sub-aqua operation,
do not use when or where it is liable to get wet. Do not
use 230V a.c. powered tools anywhere within a site
area that is flooded or puddled, and do not trail
extension cables across wet areas. Keep the machine
clean; it will enable you to more easily see any damage
that may have occurred.
Having unpacked your saw and its accessories please dispose of any unwanted
packaging properly. The packaging is biodegradable.
Continues Over....
04
General Instructions for 230V Machines
It is good practice to leave the machine unplugged
until work is about to commence, also make sure to
unplug the machine when it is not in use, or
unattended. Always disconnect by pulling on the plug
body and not the cable. Once you are ready to
commence work, remove any tools used in the setting
operations and place safely out of the way.
Re-connect the machine. Carry out a final check e.g.
check the cutting tool is securely tightened in the
machine, check you have the correct speed and
function set, check that the power cable will not ‘snag’
etc.
Make sure you are comfortable before you start work,
balanced, not reaching etc. Wear the appropriate
safety clothing, goggles, gloves, masks etc. Wear
ear-defenders at all times,iIf you wear your hair in a
long style, wearing a cap, safety helmet, hairnet, even a
Keep the work area as uncluttered as is
practical, this includes personnel as well
as material. Under no circumstances should
CHILDREN be allowed in work areas.
sweatband, will minimise the possibility of your hair
being caught up in the rotating parts of the machine,
likewise, consideration should be given to the removal
of rings and wristwatches, if these are liable to be a
‘snag’ hazard. Consideration should also be given to
non-slip footwear, etc. If you are allowing another
person to use the machine, ensure that they are
suitably qualified to use it.
Do not use the machine if you are tired, your
attention is wandering or you are being subjected
to distraction.
Do not use this machine within the designated
safety areas of flammable liquid stores or in areas
where there may be volatile gases.
Check that cutters are the correct type and size, are
undamaged and are kept clean and sharp, this will
maintain their operating performance and lessen the
loading on the machine. Above all, OBSERVE…. make
sure you know what is happening around you, and
USE YOUR COMMON SENSE.
Specific Precautions Using Planer Thicknessers
Most machines currently, are well interlocked to
ensure that the machine must be in the correct
configuration to perform one task or the other. Make
yourself familiar with these configurations and do not
try to use the machine in a half and half state; or rig
the interlocks to enable you to do so.
These machines are designed for cutting timber only.
They will, but are not designed to, cut timber
derivatives or composites. Glue lines in plywood, block
board etc, will ‘notch’ blades as sure as eggs is eggs.
The bonding agent in chipboard is likewise
detrimental to the health of your planer irons.
It is best to leave them alone. If you have to machine
composites, work out the costs of tungsten, against
HSS (plus the sharpening costs), and proceed
accordingly. On larger machines it is common practice
to leave a portion of the blade (usually the offside 30
mm) to be used on ‘aggressive’ materials.
Overhand planing
Make sure during overhand planing operations, that
the fence is set to the required angle, is securely
fastened and locked in position. Ensure the planer
block guarding is in position and secured.
Disengage the autofeed for the thicknesser.
Ensure both tables are correctly seated and locked
down.
Ensure the dust extraction hood is in place and is not
blocked.
Fit dust extraction.
Check the sharpness of planer irons, check for ‘nicks’
and ‘notches’, if there are damaged sections on the
blades, try to plane in the ‘clear’ areas.Especially when
planing material down to ‘thin’ dimensions, maintain
Continues Over....
Specific Precautions Using Planer Thicknessers
05
pressure on the ‘front’ of the material i.e., that portion
of the stuff that has passed over the block, but use a
push stick or a pusher shoe to clear the end of the
stuff over the block.
Thicknessing
When thicknessing, remove the fence. Lower the
thicknessing table slightly. Unlock and swing both
tables ‘up and out of the way’,taking care not to foul
the overhand guard/arm assembly, which will
probably swing free. Turn the dust extraction hood
up and over the block.
Connect the dust extraction. Ensure the hose will not
foul any stuff being passed through the machine.
Check the height of the thicknessing table.
Engage the autofeed mechanism.
Periodically, clean any excess build up of resin from
the thicknessing table, and apply any proprietary
brand of lubricating agent.
NOTE, Consideration should be given to the type of
finish you will be applying to the surface when you
select your cleaning/lubrication agent.
Specifications
motor 2-hp 230v
cutterhead 64 insert knives
blades resharpenable no-replaceable
workshop footprint 1100 x 800 x 1000mm
dust chute 1 x 4"
net weight 150kg
shipping weight 207kg
table type & size cast iron
table length 1050mm
table width 250mm
fence tilt 0-45°
specifications - thicknessing mode
max cutting width 250mm
max thickness of stock 180mm
min thickness of stock 3mm
feed rate 8 mpm
infeed roller serrated
outfeed roller steel
table type cast with rollers
table size 250 x 770mm
06
Initial Assembly and Setting Up
Your machine comes enclosed in a packing case with
the accessories packed on top of the tables.Having
removed the top and the sides of the packing case,
remove all the components from the top of the
machine; put to one side. Ascertain the orientation of
the machine and move it to its desired position in the
workshop. Ensure that the machine is positioned to
allow sufficient clearance both in front and behind the
machine to cater for the maximum length of timber
you will wish to machine.
Remember sufficient space must be left ‘around’ the
machine to facilitate your stance when overhand
planing and moving from end to end of the machine if
you are thicknessing singlehandedly. Remember that
when the surface tables are ‘up and out of the way’ for
thicknessing, the machine is appreciably wider than
when it is in overhand mode. The machine is bolted
down on to the pallet that forms the bottom of the
packing case. Remove these ‘hold down’ bolts. In the
packet on top of the tables you will find 2 No. small
‘eye’ bolts. These screw into the top part of the
machine casting (as shown in fig 1.) and can be used
to hoist the machine clear of the pallet. If you do not
have the availability of such a hoist, and are going to
have to ‘manhandle’ the machine off the pallet; make
sure the tables are locked down before applying any
lifting force to them.
IT IS NOT RECOMMENDED THAT LIFTING, PULLING
OR PUSHING IS CARRIED OUT AGAINST THE
TABLES.
However, if expediency dictates that this is the only
method to dismount the machine, this is what must
be done. Do Not under normal circumstances lift, push
or pull the machine using the tables. Any movement is
best carried out against the main frame cabinet.
The machine should be positioned on a flat level
surface. Final levelling can be accomplished using the
levelling bolts in the base fillets of the legs. Once the
machine is in position, and level, it can be bolted to
the floor if so required.
Before adding the fence and the guarding (i.e. with the
machine ‘clean’) it is a good idea to remove the
protective grease film that is coating all the unpainted
parts of the machine. Use a proprietary de-greasing
agent or paraffin et al. Unfortunately, this cleaning
process is always a bit ‘mucky’, you are advised to wear
overalls or coveralls etc., during the process. After
cleaning, especially if you used paraffin, lightly coat
the exposed metal surfaces to prevent any rusting.
Bear in mind the stuff you will be machining and its
possible finishing process, when you choose your
anti-corrosion agent. Locate the planer fence, the
planer fence base, the two handled clamp nuts and
washers. Bolt the ‘T’ yoke to the planer fence base.
Span the bosses of the ‘T’ yoke with the two elongated
slotted lugs of the fence which are loosely bolted into
the fence. Fasten the fence to the yoke using the
handled clamp nuts and washers, position the fence as
required and fasten the four bolts that secure the
mounting lugs.
Your AW106PTX offers the
facility of your being able to plane right or left
handed. Decide on the best and most comfortable
position for you. Locate the fence mounting bracket
and fix to the machine casting as shown in fig 2, using
2 No. M6 x 12mm caphead bolts; depending on your
preferred handing. Introduce the planer fence base
into the bracket; so that the planer fence base slides
into the fence mounting bracket; then secure;
positioning the fence approximately mid-table (see fig
3). Mount the overhand plane guard arm onto the side
of the outfeed table that corresponds to your
preferred handing,then fit the overhand cutter block
guard. In the accessories packet there is a small spring
metal plate - this fits into the overhand guard
clamping assembly to spread the load of the guard
clamp onto the guard. It also prevents the bolt scoring
the upper surface of the guard,fasten in position using
the guard lock (see fig 4).
07
Initial Assembly and Setting Up
Fence mounting
bracket
Fence mounting
bracket
Typ.2 M6 x 12mm
caphead bolt
Planer fence base
Fence securing
clamp
Typ. 2 handled
clamp nuts
Typ. 2 elongated fence
support brackets
Typ.2 small eye
bolts
Fig 3
Fig 2
Fig 1
08
Machine Illustration and Parts Description
Main chassis
Start/Stop
switches
Thicknessing
table rise and fall
control
Table
extension
Infeed table
Infeed table
adjustor
Outfeed table
Dust extraction
hood
Overhand cutter
guard mounting
arm
Fence assembly
Thicknessing
table rise and fall
clamping handle
Cutter block
guard clamp
Cutter block
guard angle
adjustor
Mounting arm
height adjustor
knob
Spring metal
plate
Outfeed table
adjustor
Fig 4
09
Machine Illustration and Parts Description
Main chassis
Start/Stop
switches
Start/Stop
switches
Emergency
stop
Autofeed
engage control
Thicknessing
table
Thicknessing rise
and fall scale
Outfeed table
lock
Cutter block
Cutter block guard
mounting arm lock
handle
Cutter block
guard
Cutter block
guard clamp
Cutter block
guard angle
adjustor
Mounting arm
height adjustor
knob
Fence securing
clamp
Fig 5
10
Machine Illustration and Parts Description
Infeed scale for
overhand
Cutter block
guard clamp
mounting arm
lock handle
Cutter block
guard
Cutter block
guard angle
adjustor
Mounting arm
height adjustor
knob
Infeed table lock
Infeed table
adjustor
Infeed table
adjustor
Fig 6
Fig 7a Fig 7
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1
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