Carlisle BINKS 31-507 Bedienungsanleitung
EN
31-507
31-509 / 510
31-508
It is the Customer's responsibility to have all operators and service personnel read and understand this
manual.
Contact your local Carlisle Fluid Technologies representative for additional copies of this manual.
Service Manual
IMPORTANT! DO NOT DESTRO
Y
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
AIR MOTORS
77-3356 R1.0 (10/22) www.carlisleft.com
EN
NOISE LEVELS. The A-weighted sound level of pumping and spray
equipment may exceed 85 dB(A) depending on equipment settings.
Actual noise levels are available on request. It is recommended that
ear protection is worn at all times while equipment is in use.
PRESSURE RELIEF PROCEDURE.
Always follow the pressure relief
procedure in the equipment instruction
manual.
NOTE
Hazards or unsafe practices which could result in
severe personal injury, death or substantial property
damage.
Hazards or unsafe practices which could result in
minor personal injury, product or property
damage
Important installation, operation or maintenance
information.
WARNING
Read the following warnings before using this equipment.
READ THE MANUAL. Before operating finishing equipment, read and
understand all safety, operation and maintenance information
provided in the operation manual.
AUTOMATIC EQUIPMENT. Automatic
equipment may start suddenly without
warning.
WEAR SAFETY GLASSES. Failure to wear safety glasses with side
shields could result in serious eye injury or blindness.
PROP 65 WARNING. WARNING: This product contains chemicals
known to the state of California to cause cancer and birth defects or
other reproductive harm.
PINCH POINT HAZARD. Moving parts
can crush and cut. Pinch points are
any areas where ther are moving parts.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE
OPERATOR OF THE EQUIPMENT.
In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as
follows:
WARNING CAUTION
INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn or
broken parts on a daily basis. Do not operate the equipment if you
are uncertain about its condition. OPERATOR TRAINING. All personnel
must be trained before operating
finishing equipment.
EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the
equipment to rupture, malfunction or start unexpectedly and result in
serious injury. PACEMAKER WARNING. You are in the
presence of magnetic fields which may
interfere with the operation of certain
pacemakers.
HIGH PRESSURE CONSIDERATION. High pressure can cause serious
injury. Relieve all pressure before servicing. Spray from the gun,
hose leaks or ruptured components can inject fluid into your body and
cause extremely serious injury. KEEP EQUIPMENT GUARDS IN PLACE.
Do not operate the equipment if the
safety devices have been removed.
STATIC CHARGE. Fluid may develop a static charge that must be
dissipated through proper grounding of the equipment, objects to be
sprayed and alll other electrically conductive objects in the dispensing
area. Improper grounding or sparks can cause a hazardous condition
and result in fire, explosion or electric shock and other serious injury.
NEVER MODIFY THE EQUIPMENT. Do
not modify the equipment unless the
manufacturer provides written
approval.
PROJECTILE HAZARD. You may be
injured by venting liquids or gases that
are released under pressure, or flying
debris.
DE-ENERGIZE, DE-PRESSURISE, DISCONNECT AND LOCK OUT ALL
POWER SOURCES DURING MAINTENANCE. Failure to de-energize,
disconnect and lock out all power supplies before performing
equipment maintenance could cause serious injury or death. KNOW WHERE AND HOW TO SHUT
OFF THE EQUIPMENT IN CASE OF AN
EMERGENCY.
77-3356 R1.0 (10/22) 2/20 www.carlisleft.com
EN
# See Note Oil: 0.1mg/m³
Maximum Operating Pressure 6 bar [90 psi]
Rotation Clockwise/Counter Clockwise
Lubrication Calcium Sulfonate (AGMD-010) / Lithium Complex
NGLI#2 (502375)
Air Quality ISO 8573.1 Class 3.3.2 Dirt: 5 microns
Water: -20°C @ 7bar [940ppm]
Specification
# Note: Class 3.4.2 Air Quality (Refrigerant dried - water +3ºC@7bar) may be used.
77-3356 R1.0 (10/22) 3/20 www.carlisleft.com
EN
= Air motor working zone
Please note: To prolong the life of the motor we do not recommend running in excess of 300 rpm
Performance Graphs
77-3356 R1.0 (10/22) 4/20 www.carlisleft.com
EN
= Air motor working zone
Please note: To prolong the life of the motor we do not recommend running in excess of 300 rpm
Performance Graphs
77-3356 R1.0 (10/22) 5/20 www.carlisleft.com
EN
1
15
1
1
1
3
3
3
1
1
1
1
1
3
1
1
1
3
- CAP SEAL
WARNING
Before conducting any maintenance - De-engerize air motor from all sources of energy and disconnect from
drive unit.
17 - CIRCLIP
- CHRANKSHAFT
31-519
18
6-SPACER
9
16 - BEARING
14
7 - ROD ASSEMBLY
8 - PISTON SEAL
CYLINDER CAP
10 - BEARING
11 -
15 31-522 SILENCER
CIRCLIP
12 - O-RING
13 - MOTOR BODY ASSEMBLY
Installation
Parts list - Air Motor Assembly 31-507
1 31-511
MAGNET4-
5 - CRANK PIN
3 31-513 HEAD COVER C/W TACHOMETER
SCREW
DESCRIPTION QTY REMARKS &
SPARES KIT
PART NO.ITEM
VENT
2-
Connect air motor to drive unit or shaft best suited to your application.
Connect to metered, regulated supply to the appropriate port for the desired rotation. Air supply to be
clean, dry and filtered (see specification for details), excess moisture in the air may cause icing in the
port.
Install exhaust silencer (supplied loose), alternatively pipe exhaust system can be used.
Turn on supply air to recommended pressure and adjust flow to obtain desired speed.
77-3356 R1.0 (10/22) 6/20 www.carlisleft.com
EN
IMPORTANT
When re-installing the crankshaft (item 9)
use a 3 ton arbor press - DO NOT press on
the counter weight of the crankshaft, as this
may cause damage
When replacing the piston seal (7) on the
rod assembly (8) with seal lip facing the top
of the piston, install o-ring on the second
piston groove (For ease of seal installation
use piston seal installation tool 31-565)
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
(PART NO. 502375)
77-3356 R1.0 (10/22) 7/20 www.carlisleft.com
EN
1
15
1
1
1
1
2
1
1
1
1
1
1
2
3
3
1
1
1
1
1
3
3
9-
HEAD COVER C/W TACHOMETER
BEARING
11 -
7 - THRUST WASHER
8 - NEEDLE BEARING
5 - GREASE NIPPLE
6 - CRANK PIN
31-5153
MOTOR BODY ASSEMBLY-13
CHRANKSHAFT
10 -
Parts list - Air Motor Assembly 31-508
ITEM PART NO. DESCRIPTION QTY REMARKS &
SPARES KIT
1 31-511 VENT
2-SCREW
4 - MAGNET
O-RING
12 - CIRCLIP
14 - PLUG
15 - ROD ASSEMBLY
16 31-520 CYLINDER CAP
17 31-522 SILENCER
18 - CRANK SEAL
19 - CIRCLIP
20 - BEARING
WARNING
Before conducting any maintenance - De-engerize air motor from all sources of energy and disconnect from
drive unit.
21 - CIRCLIP
22 - PISTON SEAL
23 - CAP SEAL
77-3356 R1.0 (10/22) 8/20 www.carlisleft.com
EN
WARNING
Do not remove disassemble the motor head from motor body (Assembly - part no. 20) doing this will void the
warranty.
When replacing the piston seal (22) on the
rod assembly (15) with seal lip facing the
top of the piston, install o-ring on the
second piston groove (For ease of seal
installation use piston seal installation tool
31-566)
IMPORTANT
When re-installing the crankshaft (item 9)
use a 3 ton arbor press - DO NOT press on
the counter weight of the crankshaft, as this
may cause damage
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
(PART NO. 502375)
77-3356 R1.0 (10/22) 9/20 www.carlisleft.com
EN
1
27
1
1
1
1
1
2
1
1
1
1
1
1
2
6
6
6
6
1
1
1
1
1
WARNING
Before conducting any maintenance - De-engerize air motor from all sources of energy and disconnect from
drive unit.
21 - CRANK SEAL
22 -
24 - CIRCLIP
CIRCLIP
23 - BEARING
20 - MOTOR BODY ASSEMBLY
Parts list - Air Motor Assembly 31-509
ITEM PART NO. DESCRIPTION QTY REMARKS &
SPARES KIT
1 31-511 VENT
6 - CRANK PIN
7-
2-SCREW
HEAD COVER C/W TACHOMETER31-5173
8-
9-
4 - MAGNET
WAVE WASHER
THRUST WASHER
NEEDLE BEARING
5 - GREASE NIPPLE
14 31-522 SILENCER
10 - CHRANKSHAFT
11 - BEARING
12 - CIRCLIP
19 - CAP SEAL
15 - PLUG
CYLINDER CAP
16 ROD ASSEMBLY
17 31-520
18 - PISTON SEAL
13 - O-RING
77-3356 R1.0 (10/22) 10/20 www.carlisleft.com
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3
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