Carlisle Binks 104052 Bedienungsanleitung

77-3249 R2.6 www.carlisleft.com

Instruction Manual

Standard Surge Eliminator

Standard 104052/104196 –X

Flushable 104053 - X - X

Service Manual EN

77-3249 R2.6 Page 2 of 17

Service Manual EN

77-3249 R2.6 Page 3 of 17

Index

Section

1.1

General Description

1.2

Operating Principle

1.3

Specification

1.4

Fitting Selection - Standard

1.5

Fitting Selection –104196

1.6

Fitting Selection –Flushable

2.1

Installation –Dimensions

2.2

Installation –General

3.1

Assembly drawing & Parts List –Standard/104196

3.2

Assembly drawing & Parts List - Flushable

3.3

Assembly Procedure

4.1

Important Information

4.2

Maintenance

4.3

Fault Finding

4.4

Spare Parts Lists

5.1

Accessories

Service Manual EN

77-3249 R2.6 Page 4 of 17

General Description –Section 1.1

Introduction

A complete range of Binks surge elimination chambers is available to suit both

technical and commercial requirements.

The surge elimination chamber is designed to counteract fluctuations in fluid

pressure normally seen during a reciprocating pump stroke change over.

The fluid chamber is suitable for use with waterborne and conventional paint types

Both conventional and ‘Active’ units are available with flow through flushable or

single port connections

Surge elimination chambers should be located on the fluid outlet of the circulating

pump for optimum operational performance.

Models are available with a range of standard or customer specified connections,

see selection chart (section 1.4) for variants. The required connections are factory

fitted and not intended for removal in the field.

Conventional Surge Eliminators

Features

Low maintenance only periodic charging with compressed air

Stainless Steel and Aluminium construction

Optional Flow through flushable fluid chamber

Fluid connection options available

Option for direct mounting to the paint pump

Service Manual EN

77-3249 R2.6 Page 5 of 17

Operating Principle –Section 1.2

Surge Eliminators

The surge eliminators consist of a lower fluid and upper air chamber separated by

a flexible diaphragm. The air chamber is charged with compressed air so that the

air pressure is equal to the fluid pressure required.

Fluid is pumped into and around the circulation system pipework filling the lower

chamber.

At the point of pump stroke change over, the fluid pressure and flow momentarily

drops. The diaphragm deflects downwards due to the now higher air pressure in

the upper chamber and applies pressure to the fluid in the lower chamber, thus

compensating for the reduction in fluid pressure and flow.

Specification –Section 1.3

Air Chamber Connections

Air Quality recommended

ISO 8573.1. to 3.6.3

All models (Aluminium - black anodised finish)

¼” BSP H (ball valve)

Fluid Chamber Connections

104052 Standard Model - Fluid Connection Examples (see selection table 1.4)

Model 104052 - S

Inlet –1’’ Sanitary

Model 104052 - T

Inlet –¾” NPT

Model 104052 - U

Inlet –¾” BSPT

104196 Model - Fluid Connection Examples (see selection table 1.5)

Model 104196 - S

Inlet –1’’ Sanitary

Model 104196 - T

Inlet –¾” NPT

Model 104196 - U

Inlet –¾” BSPT

104053 Flushable Model - Fluid Connection Examples (see selection table 1.6)

Model 104053 - B - B

Inlet –2’’ Sanitary

Outlet –2’’ Sanitary

Model 104053 - C - C

Inlet –1 ½”’ Sanitary

Outlet –1 ½”’ Sanitary

Model 104053 - L - L

Inlet –1’’ Sanitary

Outlet –1’’ Sanitary

Maximum Working Pressure

16 Bar *

*As the available air pressure in most mix rooms does not exceed 6 bar it is not practical to

charge the surge eliminator for use at this working pressure. (See ‘set up’ procedure). It is

therefore recommended that ‘Active Surge Eliminators’ are used for working pressure

above 12 bar fluid pressure.

Service Manual EN

77-3249 R2.6 Page 6 of 17

Model Selection - Section 1.4

Standard –Inlet Fitting Selection Table

SUFFIX

PART No

DESCRIPTION

REMARKS

192722

FITTING - M28 x 3/4" SANITARY

192723

FITTING - M28 x 1" SANITARY

STANDARD

192724

FITTING - M28 x 3/4" NPT (FEMALE)

STANDARD

192725

FITTING - M28 x 3/4" BSPT (FEMALE)

STANDARD

192726

FITTING - M28 x 28MM COMPRESSION COUPLING

192727

FITTING - M28 x 3/4" BSP (H)

Example: Inlet fitting 1” Sanitary: - Part Number 104052 - S

Service Manual EN

77-3249 R2.6 Page 7 of 17

Model Selection - Section 1.5

Standard –Inlet Fitting Selection Table

SUFFIX

PART No

DESCRIPTION

REMARKS

192722

FITTING - M28 x 3/4" SANITARY

192723

FITTING - M28 x 1" SANITARY

STANDARD

192724

FITTING - M28 x 3/4" NPT (FEMALE)

STANDARD

192725

FITTING - M28 x 3/4" BSPT (FEMALE)

STANDARD

192726

FITTING - M28 x 28MM COMPRESSION COUPLING

192727

FITTING - M28 x 3/4" BSP (H)

Example: Inlet fitting M28 x 3/4” BSPT (female): - Part No. 104196 - U

3/8” BSP Port

In one location only

Service Manual EN

77-3249 R2.6 Page 8 of 17

Model Selection - Section 1.6

Flushable - Inlet / outlet Fitting Selection Table

SUFFIX

PART No

DESCRIPTION

REMARKS

192553

FITTING - M45 x SLIP FLANGE ASSEMBLY

DN 50 BS4504 PN16

192554

FITTING - M45 x 2" SANITARY

STANDARD

192555

FITTING - M45 x 1 1/2" SANITARY

STANDARD

192556

FITTING - M45 x 1 1/2" NPT (FEMALE)

192557

FITTING - M45 x 1 1/2" BSPT (FEMALE)

192558

FITTING - M45 x 42 MM COMPRESSION COUPLING

DIN 2353

192559

FITTING - M45 x 1 1/4" BSP (H)

192560

FITTING - M45 x 1 1/2" BSP (H)

192564

FITTING - M45 x 1" SANITARY

STANDARD

Example: Inlet / Outlet fitting 2” Sanitary: - Part Number 104053 –B - B

INLET

OUTLET

Service Manual EN

77-3249 R2.6 Page 9 of 17

Installation –Section 2.1

104052 - 4no.holes M8 x 13

104196 - 3no. holes M8 x

13 & 1no. 3/8” port.

Model shown 104053 - B - B

(Inlet and Outlet –2” Sanitary)

Model shown 104052 –S –S (Inlet - 1” Sanitary Fitting)

Please note: 104196 is dimensionally the same as 104052,

with the addition of a 3/8” port as noted below.

Service Manual EN

77-3249 R2.6 Page 10 of 17

Installation –Section 2.2

General

The surge eliminator is pressure tested with demineralised water; the fluid

chamber should be flushed with suitable material prior to use.

If any circulating system pressure testing is carried out with the surge eliminator in

position then the fluid pressure should not exceed 24 Bar, the upper chamber

should not be charged with air.

Circulating system flushing can be carried out with the surge eliminator in position;

however, the upper chamber should not be charged with compressed air.

Following pressure testing and flushing procedures, the fluid diaphragm may need

replacing prior to use in production if the flushed system held contaminates that

could impregnate and damage the diaphragm.

Ensure that the unit is correctly grounded to earth to prevent any ‘static’ build up

Mounting

To achieve the best performance from the surge elimination unit the ideal location

is direct mounting on the paint pump outlet connection

A suitable bracket should be used to support the surge eliminator in the event that

the paint pump or connecting pipework is removed for maintenance operations.

Setting

1. Ensure that there is no fluid pressure in the lower chamber.

2. Supply compressed air at ½ the desired fluid pressure + 5% through the

¼ BSP ball valve in the upper chamber.

E.g. Desired fluid 10 bar therefore, 5 bar x 1.05 = 5.25 bar.

(A suitable compressed air supply with an accurate pressure gauge should be

used for this operation)

3. Close the ¼ BSP ball valve and remove the compressed air supply

4. Introduce fluid at the required pressure to the lower chamber (This reduces the

air volume by half and increases the air pressure by a factor of two).

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