Casio QT-6000 Bedienungsanleitung

SERVICE MANUAL

ELECTRONIC CASH REGISTER

(without price)

QT-6000

(EX-820)

AUG. 2004

QT-6000

Ver. 3 : Mar. 2010

CONTENTS

QT-6000 PAGE

1. SPECIFICATIONS........................................................................................ 1

2. INITIALIZATION........................................................................................... 5

3. DISASSEMBLY............................................................................................ 9

4. ASSEMBLY................................................................................................ 15

5. OPTION INSTALLATION........................................................................... 21

6. IN LINE / OUT LINE ................................................................................... 27

7. DIAGNOSTIC OPERATION....................................................................... 29

8. CIRCUIT EXPLANATIONS ........................................................................ 51

9. ERROR CODE LIST................................................................................... 79

10. IC DATA ..................................................................................................... 91

11. PCB LAYOUT .......................................................................................... 103

12. CIRCUIT DIAGRAMS............................................................................... 106

13. PARTS LIST............................................................................................. 125

To prevent malfunctions caused by the weak batteries, charge the memory

protection batteries for over 12-hours before installation or after a long-time

vacation (over 30 days).

•Before installation, initialize the terminal and leave it turn on over 12-hours.

•After a long-time vacation, initialize the terminal and restore the program data if

the terminal is in malfunction, and leave it turn on over 12-hours.

•Over 48-hours charging makes the batteries fully charged.

— 1 —

1. SPECIFICATIONS

1-1. Electrical Specifications

1-2. Environmental specifications

1-3. Main LSI specifications

• CPU Name HD6417751RF240 (SH-4)

Number of control bit 32 bits

• I/O controller Name UPD78F4216AGC8EUDA01

Number of control bit 16 bits

• Gate array Name UPD65945GJ-P16-JEU

• SDRAM Name EDS2532AABH-75L

Capacity 256 Mbits

• Flash ROM Name MBM29QM12DH

Capacity 128 Mbits

• Display controller Name SM712GX020000-AA

• ADPCM speech LSI Name MSM9841GS-2K

• Ethernet controller Name LAN91C113-NE (10/100BASE TX)

• PCMCIA controller Name R5C485-LQFP144

• Operating temperature 0 °C ~ 40 °C

• Operating humidity 20 % ~ 85 %

• Storage temperature -20 °C ~ 65 °C

• Storage humidity 10 % ~ 85 %

120V 220V 230V 240V

• Power consumption <AC input current at Adaptor>

In operation 1.1A 1.1A 1.1A 1.1A

Display off 0.25A 0.15A 0.14A 0.13A

In operation 0.9A 0.9A 0.9A 0.9A

Display off 0.5A 0.5A 0.5A 0.5A

• Memory protection Back-up battery NiMH (nickel-metal-hydride)

HHR-21HL3G1B (USA only)

HHR-21HL3G1C (Except USA)

Back-up period 30 days (25 °C)

Battery life Replace the battery every 5 years.

Recharge time 24 hours (full charge)

• Clock & Calendar Accuracy Within ±40 sec. Per month (25 °C)

Auto calendar Effective until 2099 A.D.

— 2 —

1-5. I/O Ports

COM port (D sub 9pin) x 6

LAN port (Ethernet 10BASE-T/100BASE-TX) x 1

PC CARD slot x 1

CF CARD slot x 1

Drawer port x 2

External speaker jack x 1 (ø3.5 mono)

External microphone jack x 1 (ø3.5 mono)

• LCD Display Name NL8060BC31-27

Size 12.1 inch SVGA TFT panel

Resolution 800 x 600

Interface CMOS 6 bits

Colors 262,144 colors

• Touch Panel Name N010-0550-T711

Size 12.1 inch

• Panel brightness control 1 x VR controller

• Speaker 0.5 watt x 1

• Microphone Mini electret condenser microphone "EM100TW-ER"

• Power supply External adaptor "ADP820AA"

• Cleck key Magnetic ibutton prove "94-J-04"

1-4. Devices specifications

Card slot cover

PC CARD slot, CF CARD slot

DC IN

PC/MODEM

SCANNER

DISPLAY

DRW1

DRW2

COM1

COM4

COM2

COM5

COM3

COM6

SPK

MIC

LAN1

VOL

COM1 COM4 COM2 COM5 COM3 COM6

From the AC adaptor

Inline (10/100Base-T)

Drawer 2

Drawer 1

Ext. microphone

Ext. speaker

— 3 —

DEVICE NAME MODEL NOTE

• Magnet i-Button QT-6011DLS

• Display set for customer QT-6060D Connect to Com 3

• Display cable for customer QT-6061CB

(for mounting to the base)

• Display 5-meter cable for customer QT-6062CB

• Slip printer SP-1300 Connect to Com 2, 3 or 4

• Slip printer cable PRT-CB-8C Length 1.5m

• Remote printer UP-250 Connect to Com 2, 3, 4, 5 or 6

• Remote printer UP-350 Connect to Com 2, 3, 4, 5 or 6

• Remote printer SA-3015 Connect to Com 2, 3, 4, 5 or 6

• Remote printer UP-360 Connect to Com 2, 3, 4, 5 or 6

• Printer cable PRT-CB-8A Length 3m

• Printer cable PRT-CB-8B Length 5m

• Power unit for External Printer PS-180 EPSON MODEL

• Handy scnner HHS-15 Com2 port only

• MCR QT-6046MCR

• Drawer cable QT-6031CB Length 3m

• PC cable PRL-CB-2 Com1 port only

1-6. Option List

CASIO sales options

1-7. Drawer

Type Drawer Name Specification USA Other

Countries

M DL-2785 D-20BC-B84M-15* X

M DL-2786 D-20BC-B84SM-15* X

M DL-2920 D-20BC-B87M-15* X

M DL-2921 D-20BC-B87SM-15* X

M DL-2425 D-20BC-B55SM-15* X

M DL-2525 D-20BC-B64SM-15* X

L DL-3616 D-11BH-B65SS-9* X X

L DL-3617 D-11BH-B65S-9* X

DEVICE NAME MAKER MODEL NOTE

• Slip printer/ AC adaptor AD31-U or E U: 100V / E: 200V

• Remote printer EPSON TM-T88 lll Connect to Com 2, 3, 4, 5 or 6

• Remote printer EPSON TM-U220 Connect to Com 2, 3, 4, 5 or 6

• Power cord for power unit EPSON AC-170

• Laser scanner PSC QuickScan6000 Com2 port only

• Handy scnner PSC HS1250 Com2 port only

• CF Memory card Sandisk SDCFB-xx-505

• Modem U.S.Robotics 56k FAX

• ISDN TA DEVOLO MICROLINK ISDN

• HUB NETGEAR DS104, DS108

• Wireless LAN card NETGEAR WG551

• Access Point NETGEAR WG602

• External speaker ELECOM MS-76CH

• External microphone ELECOM MS-STM55

• For external speaker / microphone Ohm Electric AP-2633

Stereo-monaural conversion plug

Local purchase options

—4 —

CAUTION

Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type

recommended by the manufacturer.

Dispose of used batteries according

to the manufacture’s instructions.

VORSICHT !

Explosionsgefahr bei unsachgemäßem Austausch der

Batterie.

Ersatz nur durch denselben oder einen vom

Hersteller empfohlenen gleichwertigen Typ.

Entsorgung gebrauchter Batterien nach

Angaben des Herstellers.

ADVARSEL !

Lithiumbatteri - Eksplosionsfare ved fejlagtig hándtering.

Udskiftning má kun ske med batteri

af samme fabrikat og type.

Levér det brugte batteri tilbage til leverandØren.

1-8. Duration of Life

Panel of TFT LCD 50,000 hours

Back Light of TFT LCD 43,000 hours

Touch Panel (number of touch times) 10 million times

LCD of customer display (option) 20,000 hours

Back light of customer display (option) 20,000 hours

Head of MCR 300,000 times (in a clean office room)

■ Installing Precautions

When installing QT-6000, attach the ferrite core to the QT-6000 side. Wind the AC

adaptor cable around the ferrite core two times.

The ferrite core is packed with QT-6000.

— 5 —

2. INITIALIZATION

2-1. MACHINE INITIALIZATION

2-1-1. How to initialize the terminal

Preparation:

1. All peripheral devices and terminals of this cluster should be turned off.

2. Connect all of the peripheral devices (such as printer, display etc.) to terminal.

3. Connect all terminals by inline.

Operation:

4. Turn on all peripheral devices of a terminal.

5. Turn on this terminal with pressing the initialze switch and release.

Init Sw

INIT

CASIO COMPUTER CO.,LTD. C

ROM VER xxxxxx xxxx

789

CREATE xxxx-xx-xx xx:xx

QT-6000 Version x.xx 456

APL VER. xxxxxx xxxx

123

6. After releasing the key, enter “20000”(U.S.), “10000”(other area: English), “40000”(other area:

German), “50000”(other area: French), “60000”(other area: Spanish) and press the OK key.

ID & IP ADDRESS

Terminal ID ENTER ID

DHCP USE

OK?

——— Terminal ID: 1 - 32

——— If you do not use DHCP server, select “NO”, and you have

to enter IP address of this terminal.

——— Press <YES> to continue.

* The terminal ID of the DHCP server must be “1”.

* TheIP addressof eachterminal shouldbe theunique numberfrom 192.168.0. 0to 192.168.255.255.

—6 —

——— Enter date if it is wrong.

——— Enter time if it is wrong.

——— Within 12 characters

——— Master / Backup master / Satellite / Self master

——— Enter cluster No. “1”~ “9”, if using check cluster system.

——— No printer / UP-350 / UP-360 / SA-3015 / UP-250 for R

J or Order printer.

——— No printer / SA-3015 / SP-1300

——— Press <YES> to continue.

Date 01-10-10

Time 12:34 00

ID Character MC #01

Check System Master

Check cluster ID 0

R/J/Order Printer1 No

R/J/Order Printer2 No

R/J/Order Printer3 No

Slip Printer No

OK? YES

——— Select, if no need to download any data.

——— Select to download a program data from CF card.

——— Select to download a program data from other teminal.

INIT 10-10-01 12:34 000001

AUTO PGM

1.No Restore /Receive

2.PGM Restore (CF Card)

3.PGM Receive (Inline)

——— All Data (including totalizer) / All PGM (program only)

——— Select the machine to send the data.

INIT 10-10-01 12:34 000001

Receive Data All PGM

PGM Receive from MC #05

OK? YES

Restore from CF card.

Insert the CF card into the slot and select the appropriate file and press the <YES> key.

Program receive from other terminal.

2-1-2. How to initialize the terminal (add / replace one terminal)

Preparation:

1. All peripheral devices and terminals of this cluster should be turned off.

2. Connect all of the peripheral devices (such as printer, display etc.) to this terminal.

3. Connect the added / replaced terminal to inline.

Operation:

Follow the steps shown on the page 5 to 6.

— 7 —

2-1-3. How to flag clear the terminal (or INIT2)

Preparation:

1. All peripheral devices and this terminal should be turned off.

2. Check the connection of all peripheral devices (such as printer, display etc.) of this terminal.

3. Check the connection of this terminal to inline.

Operation:

4. Turn on all peripheral devices of this terminal.

5. Turn on this terminal with pressing the <DISP ON/OFF> key.

6. Press <OK> key.

CASIO COMPUTER CO.,LTD.

ROM VER xxxxxx xxxx

CREATE xxxx-xx-xx xx:xx

QT-6000 Version x.xx

APL VER. xxxxxx xxxx

7. Select “1. Flag Clear”and press <YES> key to flag clear.

or select “2.Init2”and press <YES> key and enter “8888888888”and <YES> key to Init 2.

2-2. SYSTEM INITIALIZATION

In this chapter shows how to install QT-6000 systems and peripherals.

2-2-1. How to load IPL (Initial Program Loading)

Normally, IPL is not necessary since the terminal has efficient programmable options to

meet your circumstances.

In some cases, you need to change the application program to meet your requirements, the

IPL is necessary to download the application program to the terminal.

To load IPL, there are two methods:

1) From PC to a terminal via RS-232C

2) From CF card to a terminal

— 8 —

2-2-2. IPL Operation

INITIAL PROGRAM LOAD

COM PORT

MODEM

CF CARD

IN LINE PORT

INITIAL PROGRAM LOAD

115200 bps

57600 bps

56000 bps

38400 bps

19200 bps

9600 bps

4800 bps

2400 bps

INITIAL PROGRAM LOAD

START IPL

Date 00-00-00

Time 12:34 00

ID Character MC #01

Check System Master

Check Cluster ID 0

R / J / Order Printer1 UP-350

R / J / Order Printer2 UP-350

Slip Printer SP-1300

OK? Yes

0 .00

4. If you choose COM port or IN LINE port, select baud rate of the

IPL source device and press the <YES> key.

5. Press the <YES> key to proceed, in case of downloading via

inline, automatic ID definition is made by this timing. So press

the <YES> key terminal by terminal.

6. After finishing IPL, machine initialization is necessary.

1. Turn on this terminal with pressing the initialze switch and

release.

2. Enter “44449999”and press “OK”key.

If you select “CF card”, insert the CF card into the slot before

this step.

3. Select the appropriate method to loading IPL data and press

the <YES> key.

(using COM PORT)

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